Siemens VDO modulcockpit II User manual

Technical Product Manual
VDO modulcockpit II
TU00-0740-0000002 0400

Technical Product Manual
VDO modulcockpit II
Published by:
SiemensVDO Automotive AG
Trading & Aftermarket
P.O. ox 62 01 27
D-60350 Frankfurt/M
Kruppstraße 105
D-60388 Frankfurt/M
__________________________________
This documentation comes under the copyright of the SiemensVDO Automotive AG. It cannot be copied
without previous written permission by the SiemensVDO Automotive AG nor used in contradition to their
privileged interests.
0 - 1TU00-0740-0000002 0501

Technical Product Manual
VDO modulcockpit II
Subject Chapter
General informations 1
Components 2
Dimensions, pin assignment 3
Preselected instrumentation 4
Testing instructions 5
0 - 2TU00-0740-0000002 0501
Overview Of Chapters

Technical Product Manual
VDO modulcockpit II
Contents Page
1.1 Description 1 - 2
1.2 Final assembly instructions 1 - 3
1.3 Installation versions 1 - 4
1.4 Safety instructions 1 - 6
1.4.1 Installation 1 - 6
1.4.2 Electrical connection 1 - 7
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1. General Informations

Technical Product Manual
VDO modulcockpit II
1.1 Description
VDO modulcockpit II
represents a flexible instrument concept embracing extensive warning, monitoring and display func-
tions. With this modular instrumentation packaging system, easy-to-read instrument panels can be
made up even for cramped quarters, thanks to the leeway it offers.
Compact Design
Flat-design precision movements have made it possible to reduce the installation depth of the instru-
ments. hus placement can be managed even in the case of vehicle configurations where space is at
a premium.
Innovative acklighting Technology
ranslucent backlighting supremely highlights the information presented. A light guide spreads the inter-
nal lighting of the instruments evenly over the dial background from behind. As a result of optical by-
passing, only the dial graphics and the pointers are lit up. his type of internal lighting ensures a high-
contrast display which is especially pronounced in nighttime use, when it is needed most.
Easy Installation
he modular instrumentation packaging system makes universal siting a reality. Special interlocking
clips permit the instruments to be firmly locked together. Blanks are available for plugging instrument
cutouts that are to remain temporarily or permanently unused. Even if instruments are inserted on a
step-by-step basis, the overall appearance of an installation will not be detracted form.
Technical Data:
Rated voltage: 12 V or 24 V
Operating temperature:  25°C ... +70°C
Deviations: 50 mm x 100 mm or 100 mm x 100 mm
Mode of protection: IP 52 DIN 40 050 from the front
Nominal position: NL 0 to NL 90, DIN 16257
Finish:
Housing and frame: black
Lens: antiglare treated
Brackets: zinc-plated and chromatized
Backlighting: Light bulbs: 12 V 1.2 W or 24 V 1.2 W
Single instrument assemblies (Ke):
Dial face: deep-black RAL 9005
Dial imprint: white RAL 9010, by illumination green translucent
Pointer cap: deep-black RAL 9005
Pointer arm: fluorescent flaming red
Indicating symbols (KL): white RAL 9010 (in warning mode colour field illuminated)
Single instrument assembly, operating hours counter (EBZ):
Display: 5 digit 7 segments LCD type
Display range: 0.1 hour (6 min.) increment for display range 0000.1 to 9999.9 hours
active indication by blinked point
he products are designed to be used in land-bound vehicles or stationary systems only
(exception: motorcycles).
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1. General Informations

Technical Product Manual
VDO modulcockpit II
1.2 Final Assembly Instructions
In addition of the VDO modulcockpit II instrument assemblies for which production code numbers have been
assigned, customized instrument asemblies can be carried out in workshops by trained technical staff.
In the latter case, the following instructions have to be observed:
Do not use components other than the genuine VDO ones listed in the product
manual!
Before assembly, an equalization of potential between the assembly worker and the
module (single instrument module, circuit board must be effected in order to prevent
a destruction by a discharge of static electricity.
After Workshop assembly, the instruments concerned will have to be marked as
follows: Part No., Workshop No., and Date.
Complete VDO modulcockpit II instruments for which production code numbers have
been assigned must never be changed in any whatsoever (modified, rebuilt etc. !
SiemensVDO Automotive AG does not assume any liability or warranty for work which
does not comply with above.
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1. General Informations

Technical Product Manual
VDO modulcockpit II
1.3 Installation Versions
Installation Holes
1 - 4U00-0740-0000002 0400
1. General Informations
or horizontal
or horizontal
46.5 -0,2 mm
96.5 -0,2 mm
96.5 -0,2 mm
96.5 -0,2 mm
R 3.2 -0,2 mm
146.5 -0,2 mm
96.5 -0,2 mm
R 3.2 -0,2 mm
R 3.2 -0,2 mm
(Examples)

Technical Product Manual
VDO modulcockpit II
1.3 Installation Versions
Installation Hole
1 - 5U00-0740-0000002 0400
1. General Informations
(Examples)
or vertical
196.5 -0,2 mm
96.5 -0,2 mm
R 3.2-0,2 mm

Technical Product Manual
VDO modulcockpit II
1.4 Safety Instructions
1.4.1 Installation
 he product was developed, manufactured and inspected in compliance with the basis safety requirements
of the EC Directives and in accordance with the generally recognised present level of technology. he pro-
duct must only be used for service in land-bound vehicles (with the exception of motorcycles) or in statio-
nary systems.
Prior to installation of the product, please observe the following instructions:
 For proper installation of the product, basic knowledge of motor vehicle electrical and mechanical equip-
ment is required in order to prevent damage.
 Write down all the data of volatile electronic memories.
 Remove the ignition key from the ignition lock. hen disconnect the minus pole of the battery (including the
minus pole of any auxiliary batteries).
When the minus pole of the batteries are disconnected, all volatile electronic memories lose their input
values.
 Failure to disconnect the minus pole of the battery can cause short-circuits in the vehicle electrical system
and then result in cable fires, battery explosions and damage to other electronic systems.
 Prior to installation of the product, refer to the motor vehicle registration documents for information on the
vehicle type and any special equipment features and refer to the design plans for further information on the
positions of fuel, hydraulic, compressed-air and electrical lines.
 Use the product as intended. Do not change or modify.
Improper use, alteration or modification of the product can result in injuries, property damage or environ-
mental damage or have an effect on safety.
During installation of the product, please observe the following instructions:
 Observe the safety instructions of the manufacturers of the vehicle, system, motor and tools in each in-
stance!
 Select the installation location so that the product and its components:
- do not affect or hinder any functions of the vehicle or system.
- are not damaged by any functions of the vehicle or system.
- do not obstruct the driver's view.
- are not positioned in locations where the driver and front-seat passenger can strike their heads in case
of an accident.
- are not positioned in the mechanical and electrical airbag area.
- have sufficient clearance behind the drilled holes or installation opening.
 Do not make drilled holes or installation openings in supporting or stabilising braces or struts!
Following installation of the product, please observe the following instructions:
 Connect the ground cable firmly to the minus pole of the battery.
 Enter / program the values of the volatile memories again.
 Check all (!) vehicle functions.
 When measuring the voltages and currents in the vehicle, only use multimeters or diode testing lamps that
are designed to be used for such measurements. he use of conventional testing lamps can cause da-
mage to the control units or other electronic systems.
Special cases:
 Please be extremely careful whenever you must perform any required work on the running motor. Wear su-
itable working clothes only, since risk of suffering injuries such as bruises or burns exists. If your hair is long,
wear a hairnet.
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1. General Informations

Technical Product Manual
VDO modulcockpit II
1.4 Safety Instructions
1.4.2 Electrical Connection
Connect the cables according to the electrical terminal connection diagram.
Incorrect terminal connections can cause in short-circuits!
Safety instructions:
 Danger of short-circuits due to defective connecting points or pinched cables!
All connections of the voltage supply system must therefore be soft-soldered or provided with weldable jo-
int connectors and sufficiently insulated.
You may use commercially available standard-type crimp connectors to make other connections.
Make sure the ground connections are perfectly made!
Insulate any cable ends that are not required!
 ake the cable diameter into account!
A reduction of the cable diameter will result in higher current density. his can cause overheating of the af-
fected cable section!
 Cables must be stripped using a wire stripper only. Adjust the wire stripper to prevent any strands from
being damaged or cut off!
 Crimped connections must be made using a pair of cable crimping pliers only.
 When installing the cables, use the existing cable conduits and cable harnesses, but do not install the ca-
bles parallel to the ignition cables or cables that run over to high-capacity power consumers! Fasten the ca-
bles with cable straps or adhesive tape!
 Make sure the cables are not subjected to pulling, pressing or shearing forces!
 If the cables are run through drilled holes, protect the cables by means of rubber sleeves or similar parts.
1 - 7U00-0740-0000002 0400
1. General Informations

Technical Product Manual
VDO modulcockpit II
Contents Page
2.1 2 unit instrument module, vertical 2 - 2
2.2 2 unit instrument module, horizontal 2 - 8
2.3 4 unit instrument module 2 - 11
2.4 Blind cover 2 - 13
2.5 Single instrument modules (Ke) 2 - 14
2.6 Single instrument modules (EBZ) 2 - 22
2.7 Indicating symbols (KL) 2 - 23
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2. Components

Technical Product Manual
VDO modulcockpit II
2.1 2 Unit Instrument Module, Vertical
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2. Components
1
11
10 10
10
23
20 21
22
12
24
45
42
43
43 45 45
41
31
42
41
31
32
41 40
30
36 33
34
35
32
41 32 32
40 40
40
31
41
50
37
40
13
11
12
10
13
13
11
12
11
13
▼instead
of single
instrument
module
Clip
Part No. 81-045-109 (according to requirement)
(Page 2 - 3 ) (Page 2 - 4 ) (Page 2 - 5 ) (Page 2 - 6 ) (Page 2 - 7 )
(see page 2 - 13)

Technical Product Manual
VDO modulcockpit II
2.1 2 Unit Instrument Module, Vertical
2 - 3TU00-0740-0000002 0704
2. Components
(KL + EBZ)
Warning lights + operating hours counter
Pos.
Page 2 - 2
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
11 Dial cover, light 1x X11-395-000-012
Dial cover, dark 1x X11-395-000-059
12 Indicating symbol (KL) 4x (see chapter 2.7)
13 Light box 1x X11-395-000-010
24 Circuit board assy 12 V / 24 V (EBZ) 1x X11-395-000-046
32 Hex nut M4 ISO 4032 (DIN 934) 2x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 5x 92-171-005
Base bulb 24 V 1.2 W 5x 92-171-003
41 Connector socket 11x X11-000-014-005
42 Housing, 4-fold 1x X11-000-014-001
45 Housing, 8-fold 1x X11-000-014-004

Technical Product Manual
VDO modulcockpit II
2.1 2 Unit Instrument Module, Vertical
2 - 4TU00-0740-0000002 0704
2. Components
(Ke + EBZ)
Single instrument module
+ operating hours counter
Pos.
Page 2 - 2
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
10 Single instrument module (Ke) 1x (see chapter 2.5)
23 Circuit board assy 12 V (EBZ) 1x X11-395-000-044
Circuit board assy 24 V (EBZ) 1x X11-395-000-045
30 Shield 1x X11-395-000-008
31 Spring washer 4 DIN 137 1x 4-027-003-1162
32 Hex nut M4 ISO 4032 (DIN 934) 3x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 2x 92-171-005
Base bulb 24 V 1.2 W 2x 92-171-003
41 Connector socket 5x X11-000-014-005
43 Housing, 5-fold 1x X11-000-014-002

Technical Product Manual
VDO modulcockpit II
2.1 2 Unit Instrument Module, Vertical
2 - 5TU00-0740-0000002 0704
2. Components
(Ke + Ke)
Single instrument module
+ single instrument module
Single instrument module:
fuel level gauge, version tubulare type sensor,
only for position I.
Pos.
page 2 - 2
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
10 Single instrument module (Ke) 2x (see chapter 2.5)
20 Circuit board assy 12 V 1x X11-395-000-056
Circuit board assy 24 V 1x X11-395-000-057
30 Shield 2x X11-395-000-008
31 Spring washer 4 DIN 137 2x 4-027-003-1162
32 Hex nut M4 ISO 4032 (DIN 934) 4x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 2x 92-171-005
Base bulb 24 V 1.2 W 2x 92-171-003
41 Connector socket 5x X11-000-014-005
43 Housing, 5-fold 1x X11-000-014-002
I
II

Technical Product Manual
VDO modulcockpit II
2.1 2 Unit Instrument Module, Vertical
2 - 6TU00-0740-0000002 0704
2. Components
(KL + Ke)
Warning lights + single instrument module
Pos.
page 2 - 2
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
10 Single instrument module (Ke) 1x (see chapter 2.5)
11 Dial cover, light 1x X11-395-000-012
Dial cover, dark 1x X11-395-000-059
12 Indicating symbol (KL) 4x (see chapter 2.7)
13 Light box 1x X11-395-000-010
21 Circuit board assy 12 V 1x X11-395-000-041
Circuit board assy 24 V 1x X11-395-000-042
30 Shield 1x X11-395-000-008
31 Spring washer 4 DIN 137 1x 4-027-003-1162
32 Hex nut M4 ISO 4032 (DIN 934) 2x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 5x 92-171-005
Base bulb 24 V 1.2 W 5x 92-171-003
41 Connector socket 12x X11-000-014-005
42 Housing, 4-fold 1x X11-000-014-001
45 Housing, 8-fold 1x X11-000-014-004

Technical Product Manual
VDO modulcockpit II
2.1 2 Unit Instrument Module, Vertical
2 - 7TU00-0740-0000002 0704
2. Components
(KL + KL)
Warning lights + warning lights
Pos.
Page 2 - 2
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
11 Dial cover, light 1x X11-395-000-012
Dial cover, dark 1x X11-395-000-059
12 Indicating symbol (KL) 8x (see chapter 2.7)
13 Light box 2x X11-395-000-010
22 Circuit board assy 12 V / 24 V 1x X11-395-000-043
32 Hex nut M4 ISO 4032 (DIN 934) 2x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 8x 92-171-005
Base bulb 24 V 1.2 W 8x 92-171-003
41 Connector socket 16x X11-000-014-005
45 Housing, 8-fold 2x X11-000-014-004

Technical Product Manual
VDO modulcockpit II
2.2 2 Unit Instrument Module, Horizontal
2 - 8TU00-0740-0000002 0704
2. Components
1
11
10
23
12
22
45 43
40
25
30
41
32
36
33
37
35
32
34
50
40
31
41
13
11
10
13
▼instead
of single
instrument
module
Clip
Part No. 81-045-109
(according to requirement)
(Page 2 - 9) (Page 2 - 10)
(see page 2 - 13)

Technical Product Manual
VDO modulcockpit II
2.2 2 Unit Instrument Module, Horizontal
2 - 9TU00-0740-0000002 0704
2. Components
(KL + KL)
Warning lights + warning lights
Pos.
Page 2 - 2
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
11 Dial cover, light 2x X11-395-000-012
Dial cover, dark 2x X11-395-000-059
12 Indicating symbol (KL) 8x (see chapter 2.7)
13 Light box 2x X11-395-000-010
22 Circuit board assy 12 V / 24 V 1x X11-395-000-043
32 Hex nut M4 ISO 4032 (DIN 934) 2x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 8x 92-171-005
Base bulb 24 V 1.2 W 8x 92-171-003
41 Connector socket 16x X11-000-014-005
45 Housing, 8-fold 2x X11-000-014-004

Technical Product Manual
VDO modulcockpit II
2.2 2 Unit Instrument Module, Horizontal
2 - 10TU00-0740-0000002 0704
2. Components
(Ke + Ke)
Single instrument module + single instrument module
Pos.
Page 2 - 8
Designation Quantity Part No.
1 Housing assy 1x X11-395-000-029
10 Single instrument module (Ke) 2x (see chapter 2.5)
25 Circuit board assy 12 V 1x X11-395-000-037
Circuit board assy 24 V 1x X11-395-000-038
30 Shield 2x X11-395-000-008
31 Spring washer 4 DIN 137 2x 4-027-003-1162
32 Hex nut M4 ISO 4032 (DIN 934) 4x 4-077-003-1161
33 Washer 3.2 DIN 433 2x 4-033-005-1162
34 Screw, 43 mm 2x 21-974-018-1141
35 Bracket 2x X11-395-000-009
36 Screw, 25 mm 4x X11-395-000-016
40 Base bulb 12 V 1.2 W 2x 92-171-005
Base bulb 24 V 1.2 W 2x 92-171-003
41 Connector socket 5x X11-000-014-005
43 Housing, 5-fold 1x X11-000-014-002
Single instrument module: fuel level gauge, version tubular type sensor, only for position I.
III