Siemens SIPLUS CMS4000 IFN VIB-A User manual

Operating Instructions SIPLUS CMS4000 IFN VIB-A
Preface 1
Product Overview 2
SIPLUSCMS4000
Installation 3
Interface Node
IFN VIB-ACC (IFN VIB-A) Wiring 4
6AT8000-1BB00-4XA0 Commissioning and Diagnosis 5
Technical Data 6
Appendix 7
Operating Instructions - English
Release 2014-11
SIPLUS CMS4000 IFN VIB-A
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
Safety Guidelines
This document contains notices which you should observe to ensure your own personal safety as well as to avoid property damage.
The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring to property
damage only have no safety alert symbol.
Danger
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution
Used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
Caution
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in prop-
erty damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable
result or state.
When several danger levels apply, the notices of the highest level (lower number) are always displayed. If a notice refers to personal
damages with the safety alert symbol, then another notice may be added warning of property damage.
Qualified Personnel
The device / system may only be set up and operated in conjunction with this documentation. Only qualified personnel should be
allowed to install and work on the equipment. Qualified persons are defined as persons who are authorized to commission, to earth,
and to tag circuits, equipment and systems in accordance with established safety practices.
Intended Use
Please note the following:
Warning
This device and its components may only be used for the applications described in the catalog or technical description,
and only in connection with devices or components from other manufacturers approved or recommended by Siemens.
Trademarks
All designations marked with ® are registered trademarks of Siemens AG. Other designations in this documentation might be trade-
marks which, if used by third parties for their purposes, might infringe upon the rights of the proprietors.
Copyright Siemens AG 2014. All rights reserved.
Reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be
liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
Disclaimer of Liability
We have checked the contents of this document for agreement with the hardware and software described. Since deviations cannot be
precluded entirely, we cannot guarantee full agreement. However, the data in the manual are reviewed regularly, and any necessary
corrections will be included in subsequent editions. Suggestions for improvement are welcomed.
Siemens AG
Digital Factory, Factory Automation
Systems Engineering
P.O. Box 23 55
90713 Fuerth
Germany
Siemens AG 2014
Technical data subject to change
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
Table of Contents
1Preface ......................................................................................................................................5
1.1 Purpose of this Document..........................................................................................5
1.2 Required Basic Knowledge........................................................................................5
1.3 Validity of this Document............................................................................................5
1.4 Modification compared with the Previous Version .....................................................5
1.5CE Marking.................................................................................................................5
1.6 Standards...................................................................................................................5
1.7 Classification of Information.......................................................................................5
1.8 Directory.....................................................................................................................6
1.9 Recycling and Disposal..............................................................................................6
2Product Overview ....................................................................................................................7
2.1 What is SIPLUS CMS?...............................................................................................7
2.2 What is an Interface Node IFN VIB-A? ......................................................................8
2.3 Scope of Delivery.......................................................................................................9
3Installation ............................................................................................................................. 10
3.1 Installation Position, Dimensions ............................................................................ 10
3.2 DIN Rail................................................................................................................... 11
3.2.1 Installation ............................................................................................................... 11
3.2.2 Disassembling......................................................................................................... 12
3.3 Mounting Angles...................................................................................................... 13
3.3.1 Installation ............................................................................................................... 13
3.3.2 Disassembling......................................................................................................... 13
3.4 Label Plate .............................................................................................................. 14
4Wiring..................................................................................................................................... 15
4.1 General Rules and Regulations for operation of IFN VIB-A.................................... 15
4.2 IFN VIB-A ................................................................................................................ 16
4.2.1 Connecting IFN VIB-A to the ground (SHIELD)...................................................... 16
4.2.2 Connecting M12-plugs ............................................................................................ 17
4.2.3 IEEE1394 – Connection (LNK) ............................................................................... 19
4.2.4 Power Supply Connection (PWR)........................................................................... 20
4.2.5 Messeingänge......................................................................................................... 21
4.2.6 Cable Traction Relief............................................................................................... 23
4.2.7 Sealing of not used round connectors..................................................................... 23
5Commissioning and Diagnosis ........................................................................................... 24
5.1 Commissioning and Start-up of IFN VIB-A.............................................................. 24
5.1.1 Software Requirements........................................................................................... 24
5.1.2 Requirements for Commissioning........................................................................... 24
5.1.3 Commissioning of IFN VIB-A .................................................................................. 24
5.1.4 UIK (Unique Identification Key)............................................................................... 25
5.2 Diagnosis via LED-Indicator.................................................................................... 25
5.3 Parameterization of IFN VIB-A................................................................................ 26
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
5.4 Diagnosis through X-Tools...................................................................................... 26
5.5 Mixed configurations with ION and IFN................................................................... 26
6Technical Data....................................................................................................................... 28
6.1 Standards and Approvals........................................................................................ 28
6.2 Technical specification........................................................................................... 30
6.2.1 Communication (LNK0…LNK2) ............................................................................. 30
6.2.2 Power supply (PWR)............................................................................................... 30
6.2.3 Measurement input (CH1…CH6)............................................................................ 31
6.2.4 Filter characteristic Channel (CH1…CH6).............................................................. 34
6.2.5 Functional earth (SHIELD)...................................................................................... 34
6.2.6 Environmental conditions ........................................................................................ 35
6.2.7 Construction assembly............................................................................................ 35
6.2.8 Approval 36
6.3 Use of the CMS4000 in Zone 2 potentially explosive atmospheres ....................... 36
7Appendix................................................................................................................................ 37
7.1 Order Numbers........................................................................................................ 37
7.2 Dimensional Drawing .............................................................................................. 38
7.3 Service & Support in the Internet ............................................................................ 39
7.4 List of Abbreviations................................................................................................ 39
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
1 Preface
1.1 Purpose of this Document
This operating instructions support you to operate the Media Converter Node SIPLUS
CMS4000 IFN VIB-A, named IFN VIB-A as peripheral device in the System SIPLUS
CMS4000.
1.2 Required Basic Knowledge
Basic knowledge of automation technology and equipment condition monitoring is nec-
essary.
This operating instructions contain a description of the components, which are valid at
the time of publishing the manual. We reserve the right, to enclose product information
with current information to new components and updated components.
1.3 Validity of this Document
This document is valid for the Interface Node IFN VIB-A.
1.4 Modification compared with the Previous Version
- None
Notice
You will find the version of the operating instructions in the number of the footer: A5E02297871A-AA.
1.5 CE Marking
The Interface Node IFN VIB-A meets the requirements and objectives of the EG-
Guideline according to 2004/108/EG.
1.6 Standards
You will find detailed information in chapter 6.1 of this operation instructions.
Notice
The specified concessions are only valid according to an authorized label on the product.
1.7 Classification of Information
Additional to this operation instructions, you need the operation instructions of
SIPLUS CMS4000 X-Tools.
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
1.8 Directory
The operating instructions describe the hardware of the Interface Node IFN VIB-A.
It contains the following topics:
•Installation and wiring (Chapter 3 and 4)
•Commissioning and diagnosis (Chapter 5)
•Order Numbers (Chapter 7)
•List of abbreviations with explanation of the general definitions of the used terms
(Chapter 7)
1.9 Recycling and Disposal
The IFN VIB-A is environmental compatibility and recyclable.
For environmentally compatible recycling and disposal of your old device contact a
certified waste disposal for electronic.
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
2 Product Overview
2.1 What is SIPLUS CMS?
SIPLUS CMS is an industrial-suited Condition Monitoring System for technical and tech-
nological services in industrial plants. SIPLUS CMS is a modular, scalable analysis and
diagnosis system. It is optimized for reaction less measurement of analog, binary and
numerical data. SIPLUS CMS can be integrated in existing and new industrial plants.
SIPLUS CMS can be integrated into the TIA-Architecture.
Picture 1 Typical configuration
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
2.2 What is an Interface Node IFN VIB-A?
Definition
The interface node IFN VIB-A allows the data sampling of six IEPE sensor signals or five
IEPE sensor signals and one analog signal (e.g. speed of rotation).
The maximum sampling frequency is 192 kHz per channel. The nodes are connected via
bus system (IEEE1394) with 400 Mbps with an industrial PC.
IEPE-Sensors (Integrated Electronics Piezo-Electric) are piezoelectric sensors with inte-
grated electronic.
Application Area
•The IFN VIB-A is suited for the application in the industrial environment, because of
the robust construction and the degree of protection IP67.
•The compact design of the IFN VIB-A enables the application in space-saving ranges.
•Easy handling of IFN VIB-A provides a fast commissioning and maintenance
•The product is designed for the application on a DIN Rail or for mounting angles.
Display
The IFN VIB-A has one display (LED), IEPE-Sensor connectors, IEEE1394 connections
and one connection for Power Supply.
Picture 2 Front view IFN VIB-A
Input Sensor
conections and
LEDs
(Channel 1,3,5)
IEEE1394 Connection
(LNK0)
Input Sensor-
connections and
LEDs
(Channel 2,4,6)
IEEE1394 Connection (LNK1)
IEEE1394 Connection (LNK2)
Label Plate
UIK - Address
Power Supply
(PWR)
Name Plate
(Bottom side)
Status Display:
•PWR (green LED)
•LNK (yellow LED)
•ERR (red LED)
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
2.3 Scope of Delivery
What is delivered?
•Device IFN VIB-A (incl. clamp for DIN Rail mounting)
•Operating Instructions (compact)
Unpacking and Checking
After unpacking, please check
•the packet for completeness and
•all parts for transport damages.
Warning
Do not use any parts that show signs of damage!!
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
3 Installation
3.1 Installation Position, Dimensions
Installation Position
The interface node IFN VIB-A is suited for installation on a DIN Rail or for attachment
with mounting angles.
Dimensions and Expansion Spaces
Chart 1 Dimensions
Dimensions
(mm)
with DIN rail with mounting angles
Installation face
length 86 86
Installation height 210 243
Installation depth 96 97
Picture 3 Correct Installation Position
Caution
The spaces which are specified in chapter 6 on top, underneath and in front of the device have to be kept.
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
3.2 DIN Rail
Characteristics
The Device can be installed on a DIN rail (DIN EN 60715 TH35-15).
3.2.1 Installation
Requirements
The table-track is installed on the device.
Procedure Hang the upper table-track of the device on the DIN rail and push it down towards the
DIN rail so that it snaps in.
Picture 4 Installation of the device IFN VIB-A on a DIN rail.
Caution
During operation with vibration load use an attachment with mounting angels
1
2
3
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
3.2.2 Disassembling
Procedure
Dissemble all electronic connection cables.
Remove the device from the DIN rail: Push the device down against the DIN rail and
hang it out.
Picture 5 Disassembly of the IFN VIB-A from the DIN rail
1
3
2
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
3.3 Mounting Angles
Characteristics
The device will be installed with mounting angles on a stable base (e.g. wall,
mounting plate).
3.3.1 Installation
Procedure
The „IFN Mounting Set“ is necessary for the installation with mounting angles.
In the „IFN Mounting Set“ is a drill template included in the equipment pack.
Order Number see chapter 7.1.
Procedure
Connect the mounting angles with the included screws and ring washers to the two con-
nection positions on the device (backside top and bottom).
Install the device on a stable base.
Picture 6 Connection of the mounting angels on the device (e.g. backside below)
3.3.2 Disassembling
Procedure
Dissemble all electronic connection cables.
Demount the device from the site of installation (e.g. wall).
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
3.4 Label Plate
Characteristics
You can mark the device with a label plate. The label plate is exchangeable.
Exchanging the label plate
1. Push the screwdriver in the small opening on the bottom edge of the label plate and
hang it out.
Picture 7 Label Plate
2. Push the label plate with the finger in the indentation.
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
4 Wiring
4.1 General Rules and Regulations for operation of IFN VIB-A
DC 24V-Supply
The following chart shows what you have to observe for the DC24 V-Supply.
Chart 2 DC 24V-Supply
At… you must ensure that …
Buildings outside lightning protection Meet the requirements of lightning
protection (e.g. lightning ele-
ments)
DC 24 V-Supply-line, Signal
transmission inside lightning protection
DC 24 V-Supply safe (electrical) disconnection of low voltage
Chaining of supply voltage potential drop when chaining
For Power-Supply of the device on installation location with strong EMV-toxic load/ -
irradiation observe the following alternatives:
Chart 3 Recommendation for reaching the EMV- compability
Alternative
Notice
Controlled power adaptor
SITOP SMART
EMV Interference filter
Company TIMONTA e.g. Type FMLB-0109-0640
SMD-Ferrite on both power supply ledges
Company WÜRTH ELEKTRONIK, e.g. No. 74271222
Protection against external electrical influences
The following chart shows what you have to observe for the protection of electrical influ-
ences or faults.
Chart 4 Protection of electrical influences
At… you must ensure that …
all devices or systems, in which
the IFN VIB-A is installed the device or system for conduction of electromagnetic failure on grounding (SHIELD) is connected.
Supply, signal and bus lines correct wiring arrangement and installation.
Signal and bus lines a line or strand breakage should not lead to an undefined situation of
the device or system.
Grounding
Notice information in the chapter 4.2.1 „Connecting IFN VIB-A to grounding“.
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
4.2 IFN VIB-A
4.2.1 Connecting IFN VIB-A to the ground (SHIELD)
The earth connection has to be implemented with cable cross section of 2,5mm2
1. Isolate the grounding cable and squeeze a cable lug at the end of the line (M4 ring
eye).
2. Screw the cable lug to the device as shown in the picture. The recommended torque
is 3 Nm
Picture 8 Connecting IFN VIB-A to the ground (SHIELD)
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
4.2.2 Connecting M12-plugs
Caution
The pictures 9, 10 and 11 shall only explain the concept of the plug type. The principle operation stays the
same.
1. Push the M12 connector in vertical position in the socket plug, so that the slot from the
connector and knurled ring nut are superposed.
Picture 9 Connecting M12 connector
2. Twist the M12-socket plug with the knurled ring nut tight until it snaps. (about 1/2 rota-
tion)
Picture 10 M12-socket plug interlocking
Knurled ring nut
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
3. The end position (interlock) of the M12-socket plug is now finished.
Picture 11 Correct M12-socket plug connection
Caution
Avoid canting between M12 connector and socket plug!
Only when the installation is correct, the protection category IP67 and safe contacting is guaranteed.
Never pull and insert cables and plugs, when the ambient temperature is 0° Celsius and below.
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
4.2.3 IEEE1394 – Connection (LNK)
Connect the M12 connector on the front side of the box in the 8-pin socket plug (LNK0 /
LNK1/ LNK2).
Caution
The IEEE1394 standard allows only a maximum length of 4,5 m. Using standard SIPLUS CMS cables is
necessary. In case of using self-made cable connection there is no warranty assumed.
Pin assignment
Chart 5 Pin assignment IEEE1394
PIN Assignment Display
1 TBIAS *)
2 Wire *)
3 TPA- (Twisted-pair A)
4 TPA+ (Twisted-pair B)
5 Masse
6 TPB+ (Twisted-pair B)
7 TPB- (Twisted-pair A)
8 Power supply *)
*) only relevant when coupling with MCN11
Caution
In configurations with ION devices (ION PROFIBUS DP Spy T001, ION BINARYINPUT T001, RPN
IEEE1394B) and IFN devices (IFN VIB-A, IFN AI) in a common communication line, choose for the first
device after the controller (PC) an ION.
Fiber Optical Cable Coupling
The product SIPLUS CMS4000 MCN11 is available for fiber optical cable coupling for
distances over 4,5 m.
Caution
When using fiber optical cable coupling, the manual SIPLUS CMS4000 MCN11 is additionally needed!
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Operating Instructions SIPLUS CMS4000 IFN VIB-A
4.2.4 Power Supply Connection (PWR)
The power supply is connected to the 5-pin circular plug M12 (PWR) on the front side of
the device.
Y-Connector
The Y-Connector enables looping of the 24V DC power supply and it is designed for
maximum current load of 4A.
Caution
When using the Y-Connector from the additional set (note chapter 7.1 „Order Numbers“) the degree of pro-
tection is reduced to IP54.
Warning
The device IFN VIB-A is designed for operation with safety extra-low voltage. This means
that only safety extra-low voltages (SELV) complying with IEC950/EN60950/VDE0805 can be
connected to the power supply terminals.
The power supply unit for the supply of the IFN VIB-A has to meet NEC Class 2 (range of
voltage 18-32 V).
Never operate the IFN VIB-A with AC voltage or DC voltage higher than 32 VDC.
Connection Assignment
Chart 6 Connection assignment PWR
PIN Assignment Wire color Display
1 M24 (earth) brown
2 +24V DC (18…32 V DC) white
3 PD (Power Down) blue
4 free black
5 free grey
or
green/yellow
Power Down
Power Down is used for a delayed restart (Reset) of the IFN VIB-A. Therefore it is nec-
essary to create +24V DC (18…32 V DC) for about 30s, this cause a restart of the de-
vice after additional 20...68s.
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