Siemens Simodrive 611 Technical manual

SIMODRIVE 611
Planning Guide 05.2001 Edition
Drive Converter
Manufacturer/Service Documentation

Valid for
6SN11- series
05.2001 Edition
SIMODRIVE 611
Planning Guide
Drive Converter
Foreword, Contents
Overview of the
Drive System 1
System Configuration 2
Motor Selection and
Position/Speed Sensing 3
Power Modules 4
Control Modules 5
Infeed Modules 6
Line Supply Connection 7
Supplementary
System Components 8
Important Circuit Information 9
Cabinet Design and EMC 10
Block Diagrams 11
Connection Diagrams 12
Drawings 13
EC Declaration of Conformance A
Abbreviations and Terminology B
References C
Index I

SIMODRIVEdocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks”column.
Status code in the ”Remarks” column:
A.... New documentation
B.... Unrevised reprint with new Order No.
C.... Revised edition with new status
If factual changes have been made on the page since the last edition, this is indicated by a new
edition coding in the header on that page.
Edition Order No. Note
04.93 6SN1060–0AA01–0AA0 A
08.93 6SN1197–0AA00–0BP0 C
12.94 6SN1197–0AA00–0BP1 C
11.95 6SN1197–0AA00–0BP2 C
02.98 6SN1197–0AA00–0BP3 C
08.98 6SN1197–0AA00–0BP4 C
05.01 6SN1197–0AA00–0BP5 C
This Manual is included in the documentation on CD–ROM (DOCONCD)
Edition Order No. Note
08.01 6FC5 298–6CA00–0BG1 (840D) C
07.99 6FC5198–6CA00–0BG1 (840C) C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKrand SIMODRIVErare trademarks
from Siemens AG. All other product and system names are registered trademarks of their respective
companies and must be treated accordingly.
Additional information is available in the Internet under:
http://www.ad.siemens.de/sinumerik
This document was generated with Interleaf V 7
The reproduction, transmission or use of this document or its contents is
not permitted without express written authority. Offenders will be liable for
damages. All rights, including rights created by patent grant or registration
of a utility model or design, are reserved.
Siemens AG 2001 All rights reserved.
Functions may be executable in the control but are not described in this
documentation. No claims can be made on these functions if included with
a new shipment or when involved with service.
We have checked the contents of this document to ensure that they
coincide with the described hardware and software. Nonetheless,
differences might exist and therefore we cannot guarantee that they are
completely identical. The information contained in this document is,
however, reviewed regularly and any necessary changes will be included in
the next edition. We are thankful for any recommendations for
improvement.
Subject to change without prior notice.
Siemens–AktiengesellschaftOrder No. 6SN1197–0AA00–0BP5
Printed in the Federal Republic of Germany
3ls

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Siemens AG 2001 All rights reserved
SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition
Foreword
The SIMODRIVE documentation is sub–divided into the following levels:
SGeneral Documentation/Catalogs
SManufacturer/Service Documentation
SElectronic Documentation
You can obtain more detailed information on the documents listed in the docu-
mentation overview as well as additional SIMODRIVE documentation from your
local Siemens office.
This Manual does not purport to cover all details or variations in equipment, nor
to provide for every possible contingency to be met in connection with installa-
tion, operation or maintenance.
The contents of this document are neither part of an earlier or existing contract,
agreement or a contract nor do they change this.
The sales contract contains the entire obligation of Siemens. The warranty con-
tained in the contract between the parties is the sole warranty of Siemens.
Any statements contained here do not create new warranties nor modify the
existing warranty.
The abbreviations used in this document are explained in Attachment B.
This documentation addresses machine manufacturers, who wish to configure,
assemble and commission a drive group with SIMODRIVE components.
This Planning Guide provides detailed information about using and handling
SIMODRIVE components.
Should further information be desired or should particular problems arise, which
are not covered sufficiently for the purchaser’s purposes, the matter should be
referred to the local Siemens sales office.
For the purpose of this documentation and product labels, a ”qualified person”is
a person who is familiar with the installation, mounting, start–up and operation
of the equipment and hazards involved. He or she must have the following
qualifications:
Strained and authorized to energize, de–energize, clear, ground and tag cir-
cuits and equipment in accordance with established safety procedures.
Strained in the proper care and use of protective equipment in accordance
with established safety procedures.
Strained in rendering first aid
Structure of the
documentation
Target group
Goals
Definition:
Who are qualified
personnel?

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SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition
The following symbols are used in this documentation
!Danger
This symbol in the document indicates that death, severe personal injury or
substantial property damage will result if proper precautions are not taken.
!Warning
This symbol in the document indicates that death, severe personal injury or
property damage can result if proper precautions are not taken.
!Caution
This symbol appears in the document indicating that minor personal injury or
material damage can result if proper precautions are not taken.
Caution
This warning (without warning triangle) indicates that material damage can
result if proper precautions are not taken.
Notice
This warning indicates than undesirable situation or condition can occur if the
appropriate instructions/information are not observed.
Note
This symbol indicates important information about the product or part of the
document, where the reader should take special note.
Explanation of
the symbols
Foreword

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Siemens AG 2001 All rights reserved
SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition
Technical information
Notice
The listed line filters generate a high leakage current through the protective
conductor. As a result of the high filter leakage current, the line filter and
cabinet must be permanently connected to PE.
The measures in accordance with EN 50178/94, Part 5.3.2.1 must be
implemented, e.g.
1. A copper protective conductor with a minimum cross–section of 10 mm2
must be connected, or
2. A second conductor should be connected in parallel to the protective
conductor through separate terminals.
This conductor must fulfill the requirements for protective conductors according
to IEC 364–5–543 itself.
!Warning
Operational electrical equipment has parts and components which are at
hazardous voltage levels.
Incorrect handling of these units, i. e., not observing the warning information
can therefore result in severe bodily injury or material damage.
Only appropriately qualified personnel may commission/start–up this equip-
ment.
This personnel must have in–depth knowledge regarding all of the warning
information and service instructions according to this Guide.
Perfect and safe operation of this equipment assumes professional transport,
storage, mounting and installation as well as careful operator control and ser-
vice.
Hazardous axis motion can occur when working with the equipment.
Further, all of the valid national, regional and plant/system–specific regulations
must be adhered to.
!Caution
Clear warning information indicating the danger associated with the DC link
discharge voltage must be provided on the modules in the relevant language of
the country where the equipment is used
Note
When handling cables observe the following
Sthey must not be damaged,
Sthey must not be stressed and
Sthey must not come into contact with rotating components.
Foreword

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SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition
Note
For IT and TT line supplies, the measuring equipment and programming
devices which are connected must be referred to the reference potential of the
module group.
Notice
M600 and M500 are not PE potentials. A hazardous voltage of between 300 ...
400 V with respect to PE is present at the terminals. These potentials may not
be connected to PE.
!Warning
The ”protective electrical separation”can only be guaranteed when compo-
nents certified for the system are used.
”Protective separation”
can only be guaranteed by ensuring the degree of protection of the system
components.
For ”protective separation”the shield of the brake cable must be connected to
PE through the largest possible surface area.
”Protective separation”must be provided between the temperature sensor and
the motor winding of third–party motors.
!Warning
Start–up/commissioning is absolutely prohibited until it has been ensured that
the machine, in which the components described here are to be installed, fulfills
the regulations/specifications of the Directive 89/392/EEC.
!Warning
The information and instructions in all of the documentation supplied and any
other instructions must always be observed to eliminate hazardous situations
and damage.
Sfor special versions of the machines and equipment, the information in the
associated catalogs and quotation is valid.
Sfurther, all of the relevant national, local and plant/system–specific regula-
tions and specifications must be taken into account.
Sall work must be undertaken with the system in a no–voltage condition
(powered down)!
Foreword

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Siemens AG 2001 All rights reserved
SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition
!Warning
Residual hazardous voltage are still present even after all of the power supply
voltages have been disconnected. The voltages can be present for up to 30
min for the capacitor modules.
The voltage must be measured in order to ensure that there are no hazardous
voltages present (generator principle for rotating motors)
!Warning
The rated current of the connected motor must match the rated drive converter
current, as otherwise motor feeder cable protection is not guaranteed. The
cross–section of the motor feeder cable must be dimensioned for the rated
drive converter current.
!Warning
Before commissioning the 611D, the encoder cable must be checked to ensure
that it has no ground faults. If there is a ground fault, uncontrolled movement
could occur for pulling loads.
No longer occurs from: 6SN1118–0DV2V–0AA0 Version C.
Note
The following limitations must be observed when the system is subject to a
high voltage test:
1. Power down the equipment so that it is in a no–voltage condition.
2. Withdraw the overvoltage module to prevent the voltage limiting respon-
ding.
3. Disconnect the line filter to prevent dips in the test voltage.
4. Connect the potential M600–PE through a 100 kΩresistor (open the
grounding bar in the NE modules). The units are subject in the factory to a
high–voltage test with voltages of 2.25 kVDC, phase–PE. The NE modules
are shipped with the grounding bar open.
5. The maximum permissible test voltage for a high–voltage test in the system
is 1.8 kVDC Phase–PE.
Note
The terminal blocks of the SIMODRIVE 611 modules are exclusively used to
electrically connect the particular module. If they are used for any other applica-
tion (e.g. as carrying handle), this can damage the module.
Foreword

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xSiemens AG 2001 All rights reserved
SIMODRIVE 611 Planning Guide (PJU) –05.01 Edition
Electrostatic discharge sensitive devices
Components which can be destroyed by electrostatic discharge are individual
components, integrated circuits, or boards, which when handled, tested or
transported, could be destroyed by electrostatic fields or electrostatic di-
scharge. ESDS (ElectroStatic Discharge Sensitive Devices).
Handling ESDS boards:
SWhen handling components which can be destroyed by electrostatic
discharge, it should be ensured that personnel, the work station and
packaging are well grounded.
SElectronic boards should only be touched when absolutely necessary.
SComponents may only be touched, if
–you are continuously grounded through an ESDS bracelet,
–you are wearing ESDS shoes or ESDS shoe grounding strips in
conjunction with an ESDS floor surface.
SBoards may only be placed on conductive surfaces (desk with ESDS
surface, conductive ESDS foam rubber, ESDS packing bag, ESDS trans-
port containers).
SBoards may not be brought close to data terminals, monitors or television
sets (a minimum of 10 cm should be kept between the board and the
screen).
SBoards may not be brought into contact with materials which can be
charged–up and which are highly insulating, e. g. plastic foils, insulating
desktops, articles of clothing manufactured from man–made fibers.
SMeasuring work may only be carried out on the boards, if
–the measuring equipment is grounded (e.g. via the protective
conductor), or
–for floating measuring equipment, the probe is briefly discharged before
making measurements (e. g. a bare control housing is touched).
J
ESDS information
Foreword