Siemens SINAMICS DCM User manual

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SINAMICS
SINAMICS DCM DC Converter
Operating Instructions
Software version 1.4.1
02.2015
A5E34763375/RS
-AA/001
Information
1
Type spectrum, ordering
information
2
Description
3
Technical data
4
Transportation, unpacking,
installation
5
Connecting
6
Additional system
components
7
Commissioning
8
Operation
9
Descriptions of functions
10
Maintenance
11
Applications
12
Appendix A
A
Appendix B
B
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Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6RX1800-0AD76
Ⓟ
05/2015 Subject to change
Copyright © Siemens AG 2009 - 2015.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
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SINAMICS DCM DC Converter
Operating Instructions, 02.2015, A5E34763375/RS-AA/001 5
Preface
Note
Information on connecting the device
The inside front cover of the SINAMICS DC MASTER Operating Instructions contains a
summary of the key information required for connecting the device.
Product name
The SINAMICS DCM documentation uses the following product names:
●SINAMICS DCM
●SINAMICS DC MASTER
Device software version
When these operating instructions went to print, SINAMICS DCM devices were being
supplied from the factory with the software release specified on Page 3.
However, these Operating Instructions can, in principle, also apply to other software
versions.
●
Older software versions:
It is possible that not all of the functions described here may be available.
●
Newer software versions:
It is possible that the SINAMICS DCM may feature additional functions that are not
described in these Operating Instructions. Do not change any parameters that you cannot
find in the List Manual from their factory setting, and do not give parameters any values
that are not specified in the List Manual.
The software release is displayed using r50060[6].
Example:
01010203 displayed on the BOP20 means 01.01.02.03 → Version 1.1, Service Pack 2, Hotfix
3
When required, you can obtain the current software from your local Siemens sales office.
Download of the current software version for registered users
(https://support.industry.siemens.com/cs/ww/en/view/44029688)
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Preface
SINAMICS DCM DC Converter
6Operating Instructions, 02.2015, A5E34763375/RS-AA/001
Note
Hardware/software compatibility
The hardware version of the Control Unit (CUD) must be taken into account when updating
the device software. See the table below.
The hardware version can be read from the label on the right
-hand side of the CUD.
CUD (print on label)
Executable software versions
C98043-A7100-
L1
-...
C98043-A7100-
L2
-...
C98043-A7100-
L100
-...
C98043-A7100-L200-...
1.1, 1.2, 1.3
C98043-A7100-
L3
-...
C98043-A7100-
L4
-...
C98043-A7100-
L103
-...
C98043-A7100-L204-...
All versions
A5E...
All versions
SINAMICS DCM documentation available
SINAMICS DCM DC Converters Operating Instructions
contains all information on
ordering, installation, connecting, commissioning, maintaining, description of functions,
and service
SINAMICS DCM Control Modules Operating Instructions
contains all information on
ordering, installation, connecting, commissioning, maintaining, description of functions,
and service
SINAMICS DCM List Manual (for DC converters and control modules)
Contains
parameter list, function diagrams, list of faults and alarms
SINAMICS free function blocks, function description
Includes a general description, list of parameters, the function block diagrams as well as
the list of faults and alarms.
SINAMICS DCM DVD documentation
Includes
All the
manuals listed above, in all of the available languages
Function diagrams in VISIO® format
Application notes
Spare parts list
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Preface
SINAMICS DCM DC Converter
Operating Instructions, 02.2015, A5E34763375/RS-AA/001 7
Manuals and application notes on the Internet
The manuals and application documents are also available in the Internet:
Manuals (https://support.industry.siemens.com/cs/ww/en/ps/13298/man)
The list of general conditions available there include current supplements to the manuals.
The notes included in the general condition lists have a higher priority than the statements
made in the manuals.
FAQ in the Internet
FAQ (http://support.automation.siemens.com/WW/view/en/38157755/133000)
Service
You can find information on our services and regional contact persons in the Internet -
(https://support.industry.siemens.com/sc/ww/en/sc)
Technical Support
Our technical support can provide you with technical assistance for products, systems, and
solutions:
Service (https://support.industry.siemens.com/sc/ww/en/sc)
Central hotlines for SINAMICS DCM technical support
European and African time
zone
Service Request
(https://support.industry.siemens.com/My/ww/en/requests#cr
eateRequest)
America time zone
24-hour hotline: [phone]
Phone: [phone]
Fax: [phone]
email (mailto:[email protected])
8:00 to 17:00
Eastern Standard Time
Asia/Australia time zone
Phone: [phone]
Fax: [phone]
email (mailto:[email protected])
7:30 to 17:30
Beijing local time
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Preface
SINAMICS DCM DC Converter
8Operating Instructions, 02.2015, A5E34763375/RS-AA/001
Spare parts
You can find information on spare parts
●In catalog D23.1
●On the SINAMICS DCM documentation DVD
(to reorder please quote article number 6RX1800-0AD64)
●Via the electronic spare parts catalog Spares On Web, after entering the serial number
and article number of your SINAMICS DCM in the Internet (registration required).
Spares on Web (http://www.siemens.com/sow)
Remark for users of Internet Explorer 10:
This website may only be correctly displayed when the browser is switched to
compatibility mode (activate the appropriate button in the input line or use the menu
Options → Settings of the compatibility view).
Availability of spare parts (http://www.siemens.com/sos)
Further Internet links
Generic station description file (GSD) for
PROFIBUS (https://support.industry.siemens.com/cs/ww/en/view/98206128)
PROFINET (https://support.industry.siemens.com/cs/ww/en/view/98206128)
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SINAMICS DCM DC Converter
Operating Instructions, 02.2015, A5E34763375/RS-AA/001 9
Table of contents
Preface ................................................................................................................................................... 5
1 Information............................................................................................................................................ 19
1.1 Warning information................................................................................................................19
1.2 ESD-sensitive components.....................................................................................................22
2 Type spectrum, ordering information ..................................................................................................... 23
2.1 Device article numbers ...........................................................................................................24
2.2 Key for the device article numbers .........................................................................................26
2.3 Rating plates, packaging label................................................................................................28
2.4 Ordering information for options and accessories ..................................................................30
2.5 Accessories.............................................................................................................................35
2.5.1 SIMOREG DC-MASTER Converter Commutation Protector (CCP) ......................................35
2.5.2 Mounting kit to increase the degree of protection to IP20 ......................................................36
3 Description............................................................................................................................................ 37
4 Technical data ...................................................................................................................................... 41
4.1 Load types ..............................................................................................................................42
4.2 Environmental requirements...................................................................................................47
4.3 Unit data..................................................................................................................................49
4.4 Derating ..................................................................................................................................74
5 Transportation, unpacking, installation .................................................................................................. 77
5.1 Transportation, unpacking ......................................................................................................77
5.2 Installation...............................................................................................................................78
5.2.1 Dimension drawings................................................................................................................81
5.2.2 Installing options and accessories ..........................................................................................90
5.2.2.1 AOP30 operator panel ............................................................................................................90
5.2.2.2 Installing a second CUD .........................................................................................................90
6 Connecting ........................................................................................................................................... 93
6.1 Instructions for EMC-compliant drive installation....................................................................95
6.1.1 Basic information about EMC .................................................................................................95
6.1.2 EMC-compliant drive installation (installation instructions).....................................................98
6.1.3 Arranging components for converter units............................................................................105
6.1.4 RFI suppression filter ............................................................................................................106
6.1.5 Information on line-side harmonics produced by converter units in a fully-controlled
two-pulse bridge circuit configuration (B6C and (B6)A(B6)C) ..............................................107
6.1.6 Data on the line-side harmonics from converter units in a fully-controlled AC bridge
circuit B2C.............................................................................................................................109
6.2 Cable routing into the unit.....................................................................................................110
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Table of contents
SINAMICS DCM DC Converter
10 Operating Instructions, 02.2015, A5E34763375/RS-AA/001
6.3 Block diagram with connection suggestion.......................................................................... 114
6.4 Power connections............................................................................................................... 122
6.5 Field supply .......................................................................................................................... 143
6.6 Line reactors ........................................................................................................................ 146
6.7 Fuses ................................................................................................................................... 150
6.7.1 Fuses for the exciter circuit .................................................................................................. 150
6.7.2 Fuses for the armature circuit .............................................................................................. 150
6.7.3 Fuses in the Power Interface ............................................................................................... 156
6.8 Arrangement of terminals and connectors........................................................................... 157
6.9 Assignment of terminals and connectors............................................................................. 168
6.9.1 Power unit ............................................................................................................................ 169
6.9.2 Exciter circuit........................................................................................................................ 171
6.9.3 Electronics power supply ..................................................................................................... 172
6.9.4 Fan ....................................................................................................................................... 173
6.9.5 Open-loop and closed-loop control section ......................................................................... 174
6.9.6 Assignment of the RS485 cable to the AOP30.................................................................... 182
6.10 Installation notes for installation according to UL 508C....................................................... 187
7 Additional system components.............................................................................................................189
7.1 Option Board: Communication Board Ethernet CBE20 ....................................................... 190
7.1.1 Description ........................................................................................................................... 190
7.1.2 Safety instructions................................................................................................................ 190
7.1.3 Interface description............................................................................................................. 191
7.1.3.1 Overview .............................................................................................................................. 191
7.1.3.2 X1400 Ethernet interface ..................................................................................................... 191
7.1.4 Meaning of the LEDs ........................................................................................................... 192
7.1.5 Installation ............................................................................................................................ 194
7.1.6 Technical data...................................................................................................................... 194
7.2 Sensor Module Cabinet-Mounted SMC30 ........................................................................... 195
7.2.1 Description ........................................................................................................................... 195
7.2.2 Safety instructions................................................................................................................ 196
7.2.3 Interface description............................................................................................................. 199
7.2.3.1 Overview .............................................................................................................................. 199
7.2.3.2 X500 DRIVE-CLiQ interface ................................................................................................ 200
7.2.3.3 X520 encoder system interface ........................................................................................... 200
7.2.3.4 X521/X531 alternative encoder system interface ................................................................ 201
7.2.3.5 X524 electronic power supply .............................................................................................. 203
7.2.4Connection examples .......................................................................................................... 203
7.2.5 Meaning of the LEDs ........................................................................................................... 206
7.2.6 Dimension drawing .............................................................................................................. 207
7.2.7 Installation ............................................................................................................................ 208
7.2.8 Protective conductor connection and shield support ........................................................... 209
7.2.9 Technical data...................................................................................................................... 210
7.3 Terminal Module TM15 ........................................................................................................ 214
7.3.1 Description ........................................................................................................................... 214
7.3.2 Safety instructions................................................................................................................ 214
7.3.3 Interface description............................................................................................................. 215
7.3.3.1 Overview .............................................................................................................................. 215
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Table of contents
SINAMICS DCM DC Converter
Operating Instructions, 02.2015, A5E34763375/RS-AA/001 11
7.3.3.2 X500 and X501 DRIVE-CLiQ interface.................................................................................216
7.3.3.3 X524 electronic power supply...............................................................................................217
7.3.3.4 X520 digital inputs/outputs....................................................................................................217
7.3.3.5 X521 digital inputs/outputs....................................................................................................218
7.3.3.6 X522 digital inputs/outputs....................................................................................................218
7.3.4 Connection example .............................................................................................................219
7.3.5 Meaning of the LEDs on the Terminal Module TM15 ...........................................................220
7.3.6 Dimension drawing ...............................................................................................................221
7.3.7 Installation.............................................................................................................................222
7.3.8 Protective conductor connection and shield support ............................................................223
7.3.9 Connector coding..................................................................................................................224
7.3.10 Technical data.......................................................................................................................225
7.4 Terminal Module TM31.........................................................................................................227
7.4.1 Description ............................................................................................................................227
7.4.2 Safety instructions.................................................................................................................227
7.4.3 Interface description..............................................................................................................229
7.4.3.1 Overview ...............................................................................................................................229
7.4.3.2 X500/X501 DRIVE-CLiQ interfaces ......................................................................................230
7.4.3.3 X520, X530 digital inputs ......................................................................................................231
7.4.3.4 X521 analog inputs ...............................................................................................................232
7.4.3.5 Analog inputs current/voltage switch ....................................................................................233
7.4.3.6 X522 analog outputs/temperature sensor.............................................................................233
7.4.3.7 X524 electronic power supply...............................................................................................234
7.4.3.8 X540 auxiliary voltage for the digital inputs ..........................................................................234
7.4.3.9 X541 bidirectional digital inputs/outputs ...............................................................................235
7.4.3.10 X542 relay outputs ................................................................................................................236
7.4.4 Connection example .............................................................................................................237
7.4.5 Meanings of the LEDs on the Terminal Module TM31 .........................................................238
7.4.6 Dimension drawing ...............................................................................................................239
7.4.7 Installation.............................................................................................................................240
7.4.8 Protective conductor connection and shield support ............................................................241
7.4.9 Connector coding..................................................................................................................242
7.4.10 Technical data.......................................................................................................................243
7.5 Terminal Module TM150.......................................................................................................244
7.5.1 Description ............................................................................................................................
244
7.5.2Safety instructions.................................................................................................................244
7.5.3 Interface description..............................................................................................................246
7.5.3.1 Overview ...............................................................................................................................246
7.5.3.2 X500 and X501 DRIVE-CLiQ interfaces ...............................................................................247
7.5.3.3 X524 Electronics power supply.............................................................................................248
7.5.3.4 X531-X536 temperature sensor inputs .................................................................................248
7.5.4 Connection examples ...........................................................................................................250
7.5.5 Meaning of the LEDs on the Terminal Module TM150 .........................................................252
7.5.6 Dimension drawing ...............................................................................................................253
7.5.7 Installation.............................................................................................................................254
7.5.8 Protective conductor connection and shield support ............................................................255
7.5.9 Technical data.......................................................................................................................256
8 Commissioning ................................................................................................................................... 257
8.1 Switching on..........................................................................................................................259
8.2 Commissioning using the BOP20 operator panel.................................................................260
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