Siemens SINAMICS S120 User manual

Getting Started 04/2004 Edition
sinamics
SINAMICS S120
Getting Started with the STARTER
Commissioning Tool

Valid for
Control Firmware Release
SINAMICS S120 2.1
04.2004 Edition
Getting Started with
the STARTER Commissioning Tool
SINAMICS S120
Drive Concept 1
Prerequisites 2
Creating the Drive
Project OFFLINE 3
Using the STARTER
Control Panel
(Motor Rotates) 4
Creating the Drive
Project ONLINE 5

SINAMICSDocumentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
ANew documentation.
BUnrevised reprint with new order no.
CRevised edition with new status.
If factual changes have been made on the page in relation to the same software version,
this is indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
03.03 preliminary 6SL3 097-0AG00-0BP0 A
04.04 6SL3 097-2AG00-0BP0 C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIMOTIONr, SINAMICSr, SIROTECr, SINUMERIKr, and
SIMODRIVErare trademarks of Siemens. Other product names used in this documentation may be
trademarks which, if used by third parties, could infringe the rights of their owners.
Further information is available on the Internet under:
http://www.siemens.com/motioncontrol
This publication was produced with Interleaf V 7.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including those created by patent
grant or registration of a utility model or design, are reserved.
Siemens AG, 2004. All rights reserved
The controller may support functions that are not described in this
documentation. The customer is not, however, entitled to these
functions in the event of the system being replaced or serviced.
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to changes without prior notice.
Siemens AktiengesellschaftOrder No. 6SL3 097-2AG00-0BP0
Printed in German
y
3ls

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Preface
Information on the SINAMICS S120 documentation
The SINAMICS S120 documentation is divided into the following areas:
SGeneral documentation/catalogs
SManufacturer/service documentation
SElectronic documentation
Table 1-1 Usage phases and the available documents/tools
Usage phase Document/tool
Exploratory Sales documents for SINAMICS S120
Planning/configuration SIZER configuration tool
Decision/ordering SINAMICS S120 catalog
Installation/assembly SINAMICS S120 Equipment Manuals
SControl units and additional system components
SBooksize power sections
SChassis power sections
Commissioning SSTARTER parameterization and commissioning tool
SGetting Started: SINAMICS S120
SSINAMICS S120 Installation and Start-Up Manual
SSINAMICS S List Manual
Usage/operation SSINAMICS S120 Installation and Start-Up Manual
SSINAMICS S List Manual
Maintenance/servicing SSINAMICS S120 Installation and Start-Up Manual
SSINAMICS S List Manual
This documentation is part of the technical customer documentation for SINAM-
ICS. All documents can be obtained separately.
You can obtain detailed information about the documents named in the documen-
tation overview and other documents available for SINAMICS from your local Sie-
mens office.
In the interests of clarity, this documentation does not contain all the detailed infor-
mation for all product types and cannot take into account every possible aspect of
installation, operation, or maintenance.

Preface
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Siemens AG, 2004. All rights reserved
SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
The contents of this documentation are not part of an earlier or existing agreement,
a promise, or a legal agreement, nor do they change this. Siemens is obliged to
fulfill all requirements specified in the applicable sales contract, which also contains
all the valid terms of warranty. These contractual warranty provisions are neither
extended nor curbed as a result of the statements made in this documentation.
Audience
This documentation is intended for machine manufacturers, commissioning engi-
neers, and service personnel who use the SINAMICS S drive system.
Objective
Note
“SINAMICS S120 Getting Started with the STARTER Commissioning Tool”
provides an example illustrating how to commission a SINAMICS S120 drive
line-up.
Detailed instructions on commissioning the entire SINAMICS S120 drive line-up
are available in the SINAMICS S120 Installation and Start-Up Manual.
The individual chapters provide information on the following:
SDrive concept
SPrerequisites
SCreating the drive project OFFLINE
SUsing the STARTER control panel (motor rotates)
SCreating the drive project ONLINE
Finding your way around
To help you find your way around this documentation, the following are provided in
addition to the contents:
1. References (abridged)
2. Glossary (abridged)
3. Index

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Danger and warning symbols – explanations
The following danger and warning notices are used in this document:
!Danger
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury or in substantial property damage.
!Warning
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.
!Caution
Used with the safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury or in property damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state.
Note
This symbol always appears in this documentation where further, explanatory
information is provided.

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Definition: Qualified personnel
For the purpose of this documentation and the product warning labels, a “qualified
person” is someone who is familiar with the installation, mounting, start-up, opera-
tion, and maintenance of the product. He or she must have the following qualifica-
tions:
STraining and instruction, i.e. authority to switch on and off, to earth and to label
circuits and equipment according to safety regulations.
STrained in the proper care and use of protective equipment in accordance with
established safety procedures.
SFirst aid training.

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Technical notes
Technical support
If you have any further questions, please call our hotline:
A&D Technical Supports Tel.: [phone] – 222
Fax: [phone] – 223
E-mail: [email protected]
If you have any questions about the documentation (suggestions, corrections, and
so on), please send a fax or e-mail to:
Fax: [phone] – 2176
Fax form: See the correction sheet at the end of the documentation
E-mail: [email protected]
Internet address
Up-to-date information about our products can be found on the Internet at the fol-
lowing address:
http://www.siemens.com/automation/drives
Trademarks
IBMis a registered trademark of the International Business Corporation.
MS-DOSand WINDOWSTare registered trademarks of the Microsoft Corpora-
tion.

Preface
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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
ESD notices
!Caution
An electrostatic-sensitive device (ESD) is an individual component, integrated
circuit, or module that can be damaged by electrostatic fields or discharges.
Instructions for handling ESD:
SWhen handling electronic components, you must ensure that the person
carrying out the work, the work place, and packaging are properly grounded.
SPersonnel in ESD areas with conductive flooring may only handle electronic
components if:
– They are grounded with an ESD wrist band
– They are wearing ESD shoes or ESD shoe grounding straps
SElectronic boards should only be touched if absolutely necessary. They must
only be handled on the front panel or, in the case of printed circuit boards, at
the edge.
SElectronic boards must not come into contact with plastics or items of clothing
containing synthetic fibers.
SBoards must only be placed on conductive surfaces (work surfaces with ESD
surface, conductive ESD foam, ESD packing bag, ESD transport container).
SElectronic modules must be kept at a distance from data display equipment,
monitors, and televisions (minimum distance from screen: >10 cm).
SMeasurements must only be taken on boards when:
– The measuring device is grounded (with a protective conductor, for
example).
– The measuring head has been temporarily discharged before
measurements are taken on a floating measuring device (e.g. touching a
bare metal controller housing).

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Safety information
!Danger
SThe device must not be commissioned until you have ensured that the machine
in which the components described here are to be installed complies with the
98/37/EU Directive.
SSINAMICS devices and AC motors must only be commissioned by suitably
qualified personnel.
SPersonnel must take into account the information provided in the technical
customer documentation for the product, and be familiar with and observe the
specified danger and warning notices.
SHazardous voltages are present in electrical equipment and motors during
operation.
SDangerous axial movements can occur in the system during operation.
SAll work on the electrical system must be carried out when the system has
been disconnected from the power supply.
SSINAMICS devices with AC motors must only be connected to the power
supply via an AC-DC residual-current-operated device with selective switching
once verification has been provided that the SINAMICS device is compatible
with the residual-current-operated device in accordance with EN 50178,
Subsection 5.2.11.2.
!Warning
SThe successful and safe operation of these devices and motors depends on
correct transport, proper storage and installation, as well as careful operation
and maintenance.
SThe specifications in the catalogs and offers also apply to special variants of
the devices and motors.
SIn addition to the danger and warning information provided in the technical
customer documentation, the applicable national, local, and system-specific
regulations and requirements must be taken into account.
SOnly protective extra-low voltages (PELVs) that comply with EN60204-1 must
be connected to all connections and terminals between 0 and 48 V.

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
!Caution
SThe surface temperature of the motors can reach over +80_C.
SFor this reason, temperature-sensitive parts (lines or electronic components,
for example) must not be placed on or attached to the motor.
SWhen attaching the connecting cables, you must ensure that:
– They are not damaged
– They are not under tension
– They cannot come into contact with rotating parts
Caution
SAs part of routine tests, SINAMICS devices with AC motors undergo a voltage
test in accordance with EN 50178. Before the voltage test is performed on the
electrical equipment of industrial machines to EN 60204-1, Section 19.4, all
connectors of SINAMICS equipment must be disconnected/unplugged to
prevent the equipment from being damaged.
SMotors must be connected in accordance with the circuit diagram provided.
They must not be connected directly to the three-phase supply because this
will damage them.
Note
SWhen operated in dry operating areas, SINAMICS equipment with three-phase
motors conforms to low-voltage Directive 73/23/EEC.
J

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Table of Contents
Preface v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Drive Concept 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Components 1-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Control unit 1-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Prerequisites 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Hardware and software components 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Wiring the components 2-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Assembling the drive unit 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 The STARTER commissioning tool 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 The STARTER user interface 2-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 Principle of the STARTER commissioning tool for SINAMICS S120 2-24. . . .
2.4 Commissioning 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 Creating the drive project OFFLINE 2-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Using the STARTER control panel (motor rotates) 2-27. . . . . . . . . . . . . . . . . . .
2.4.3 Creating the drive project ONLINE 2-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Creating the Drive Project OFFLINE 3-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Creating the project 3-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Configuring the drive unit 3-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Using the STARTER Control Panel (Motor Rotates) 4-49. . . . . . . . . . . . . . . . . . . . . . .
4.1 Prerequisites 4-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Loading the project to the drive unit 4-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Using the control panel 4-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Creating the Drive Project ONLINE 5-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Prerequisites 5-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Creating the project 5-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Entering the component topology and configuring the drive unit
automatically 5-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Configuring the drive motors and checking the topology 5-67. . . . . . . . . . . . . .

Table of Contents
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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
References A-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary B-75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index I-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J

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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Drive Concept
This “Getting Started” manual uses simple examples to describe how a standard
drive application is configured.
The standard application uses a minimum SINAMICS S120 configuration.
Commissioning is carried out using the STARTER commissioning tool.
This chapter provides an introduction to the SINAMICS drive concept.
Note
A detailed description of the drive system is available in the Installation and
Start-Up Manual /IH1/ and Equipment Manuals /GH1/ and /GH2/ (see References
in the appendix).
1

Drive Concept
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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
1.1 Components
SINAMICS is a modular system that enables you to build your drive.
The key components of the SINAMICS modular system are:
SControl unit
SActive line module (infeed)
SMotor module (power section)
SSensor module
STerminal module
Fig. 1-1 shows the key drive components (the required 24 V DC power supply, line
filters, line reactors, line contactors, and power cables are not shown):
DRIVE-CLiQ
Control unit
Active line module
Motor module
Terminal module
Sensor module
Fig. 1-1 Standard components of the SINAMICS modular system
Interface (component connection)
The central control unit communicates with the intelligent, peripheral drive compo-
nents (motor modules, terminal modules, and sensor modules) via a standard digi-
tal interface (DRIVE-CLiQ).
The physical arrangement of the connections between the control unit and periph-
eral drive components is known as the DRIVE-CLiQ topology.

Drive Concept
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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
1.2 Control unit
The control unit is responsible for all closed-loop/open-loop and communication
functions with the drive system components.
The following functions are available:
SClosed-loop control of the active line module (infeed)
SClosed-loop control for the drive (comprising the motor, motor module, speed
sensor/position encoder, and sensor module)
SCommunication with a higher-level controller
SCommunication with the commissioning system (STARTER)
SEvaluation of the inputs/outputs on the control unit
SEvaluation of the optional terminal modules
SEvaluation of an option board plugged into the control unit
J

Drive Concept
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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
Prerequisites
This chapter describes the prerequisites for step-by-step configuration and com-
missioning.
The configuration and commissioning steps are described in detail in Chapters 3
and 5.
2.1 Hardware and software components
In our example, a drive unit is to be assembled for a motor.
The following components are required for the drive unit:
SActive line module
SControl unit CU320
SMotor module
SSensor module SMC20
SSynchronous motor (e.g. 1FK6) or induction motor (e.g. 1PH7) with sensor
SDRIVE-CLiQ cables
You will also need line filters, line reactors for the active line module, motor, power,
and encoder cables, as well as a SITOP modular 24 V DC power supply, for exam-
ple.
The following prerequisites must be fulfilled before you start commissioning:
SCompactFlash card with firmware
SThe components are wired by means of DRIVE-CLiQ
SThe PROFIBUS interface control unit is connected to a PC/PG via a PROFI-
BUS interface
SThe STARTER commissioning tool must be installed on your PC/PG
Note
For instructions on wiring the components, connecting the PROFIBUS interface to
a PC/PG, and installing the STARTER commissioning tool, see the Equipment
Manuals /GH1/ and /GH2/ and the Installation and Start-Up Manual /IH1/.
2

Prerequisites
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SINAMICS S120 Getting Started with the STARTER Commissioning Tool – 04.2004 Edition
2.2 Wiring the components
Fig. 2-1 shows how the components can be arranged and interconnected for the
sample project. The DRIVE-CLiQ wiring is highlighted in bold.
6 A
24 V
external
DRIVE-CLiQ
L1
L2
L3
Q1
13 14
2 1
SH
Line filter
Line reactor
Q1
DO
X124
X100
Control
unit
320
X200 3 4
EP
X200 3 4
EP
10 A
Sensor
module
SMC20
X500
X520
PROFIBUS
PC/PG
X126
Line contactor
Active line
module
Single motor
module
SITOP
1FK6 or 1PH7
4
Fig. 2-1 Component wiring (example)