Siemens SINAMICS G130 User manual

Operating instructions · 03/2012
AOP30 Advanced Operator Panel
SINAMICS G130
SINAMICS
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The AOP30 operator panel
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SINAMICS
SINAMICS G130
The AOP30 operator panel
Operating Instructions
Control version V4.5
03/2012
A5E00331451A
Safety information
1
General
2
Mechanical installation
3
Connection
4
Control via the operator
panel
5
Maintenance and servicing
6
Technical specifications
7

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00331451A
Ⓟ 04/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 3
Table of contents
1 Safety information...................................................................................................................................... 5
1.1 Warnings........................................................................................................................................5
1.2 Safety and application instructions ................................................................................................6
1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................7
2 General...................................................................................................................................................... 9
3 Mechanical installation............................................................................................................................. 11
4 Connection .............................................................................................................................................. 15
5 Control via the operator panel.................................................................................................................. 19
5.1 Operator panel (AOP30) overview and menu structure ..............................................................19
5.2 Menu: Operation screen ..............................................................................................................21
5.3 Menu: Parameterization...............................................................................................................22
5.4 Menu: Fault/alarm memory..........................................................................................................24
5.5 Menu commissioning / service.....................................................................................................25
5.5.1 Drive commissioning....................................................................................................................25
5.5.2 Device commissioning .................................................................................................................25
5.5.3 Drive diagnostics..........................................................................................................................26
5.5.4 AOP settings ................................................................................................................................27
5.5.5 AOP30 diagnosis .........................................................................................................................33
5.6 Sprachauswahl/Language selection ............................................................................................34
5.7 Operation via the operator panel (LOCAL mode)........................................................................34
5.7.1 LOCAL/REMOTE key ..................................................................................................................35
5.7.2 ON key / OFF key ........................................................................................................................36
5.7.3 Switching between clockwise and counter-clockwise rotation.....................................................36
5.7.4 Jog ...............................................................................................................................................37
5.7.5 Increase setpoint / decrease setpoint ..........................................................................................37
5.7.6 AOP setpoint................................................................................................................................38
5.7.7 Timeout monitoring ......................................................................................................................39
5.7.8 Operator input inhibit / parameterization inhibit ...........................................................................40
5.8 Faults and alarms ........................................................................................................................42
5.9 Saving the parameters permanently............................................................................................43
5.10 Parameterization errors ...............................................................................................................44
6 Maintenance and servicing ...................................................................................................................... 45
6.1 Replacing the backup battery ......................................................................................................45
6.2 Downloading new operator panel firmware from the PC.............................................................47
7 Technical specifications........................................................................................................................... 49
Index........................................................................................................................................................ 51

Table of contents
The AOP30 operator panel
4 Operating Instructions, 03/2012, A5E00331451A

The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 5
Safety information 1
1.1 Warnings
WARNING
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
This personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
NOTICE
For a UL-approved system use 60/75°C copper conductors only.

Safety information
1.2 Safety and application instructions
The AOP30 operator panel
6 Operating Instructions, 03/2012, A5E00331451A
1.2 Safety and application instructions
DANGER
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains live, bare parts. For this reason, they could cause severe injury or
significant material damage if the required covers are removed, if they are used or operated
incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Prerequisites
Those responsible for protecting the plant must ensure the following:
● The basic planning work for the plant and the transport, assembly, installation,
commissioning, maintenance, and repair work is carried out by qualified personnel and/or
checked by experts responsible.
● The operating manual and machine documentation are always available.
● The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
● The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
● Unqualified personnel are forbidden from using these machines and working near them.
This operating manual is intended for qualified personnel and only contain information and
notes relating to the intended purpose of the machines.
The operating manual and machine documentation are written in different languages as
specified in the delivery contracts.
Note
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 7
1.3 Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring
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c
d
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c
d
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Figure 1-1 ESD protective measures

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
The AOP30 operator panel
8 Operating Instructions, 03/2012, A5E00331451A

The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 9
General 2
Description
The user-friendly AOP30 operator panel is an optional input/output device for SINAMICS
G130 converters. The operator panel can be used for commissioning, operation, and
diagnostic purposes.
The AOP30 communicates with the SINAMICS drive via a serial interface (RS232) using the
PPI protocol. The interface is a point-to-point connection. During communication, the AOP30
is the master and the connected drive is the slave.
Structure
The AOP30 is an operator panel with a graphical display and a touch-sensitive keypad. An
RS232 interface is used as the interface to the drive unit. The device can be installed in a
cabinet door (thickness: between 2 mm and 4 mm).
Features
● Display with green backlighting (resolution: 240 x 64 pixels)
● 26-key touch-sensitive keypad
● Connection for a 24 V DC power supply
● RS232 interface
● Time and date memory powered by internal battery backup
● 4 LEDs indicate the operating status of the drive unit:
– RUN: green
– ALARM: yellow
– FAULT: red
– LOCAL/REMOTE: green

General
The AOP30 operator panel
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The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 11
Mechanical installation 3
The following diagrams and descriptions explain the conditions and procedures involved in
the mechanical installation of the AOP30 operator panel.
Figure 3-1 Dimension drawing of the AOP30 operator panel
Installing the operator panel (cabinet door thickness: 2 mm)
1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door.
2. Fit the AOP30 operator panel in this cutout section from the outside.
3. Apply pressure to the four corners until the snap-in lugs lock into position.

Mechanical installation
The AOP30 operator panel
12 Operating Instructions, 03/2012, A5E00331451A
Installing the operator panel (cabinet door thickness: 2 mm to 4 mm)
The following images show the tensioning elements for the AOP30 operator panel for
installation in cabinet doors (thickness: 2 mm to 4mm).
Figure 3-2 Tensioning elements for the AOP30 operator panel for installation in cabinet doors (thickness: 2 mm to 4 mm)

Mechanical installation
The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 13
1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door.
2. Fit the AOP30 operator panel in this cutout section from the outside.
3. Hook the tensioning elements into the openings provided.
4. Tighten the screws by hand to secure the tensioning elements.
CAUTION
Make sure that the screws for the tensioning elements are not too tight
otherwise the operator panel housing may be damaged.

Mechanical installation
The AOP30 operator panel
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The AOP30 operator panel
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Connection 4
Interfaces
Figure 4-1 AOP30 interfaces

Connection
The AOP30 operator panel
16 Operating Instructions, 03/2012, A5E00331451A
X524: Power supply
Table 4- 1 Power supply terminals
Terminal Designation Technical data
+ P24 24 V DC power supply
M M Ground
Max. connectable cross-section: 2.5 mm²
Note
Only a protective extra-low voltage of Class DVC A, (PELV) acc. to EN 61800-5-1 must be
connected to the power supply.
X540: serial interface (RS232)
Table 4- 2 Serial interface (RS232) X540
Pin Designation Technical data
2 RxD Receive data
3 TxD Transmit data
5 Ground Ground reference
Connector type: 9-pin SUB D socket
Note
The maximum cable length is 10 m.
To ensure noise-free communication, you are advised to use a shielded cable and connect
the cable shield to both connector housings.
CAUTION
In the operator panel electronic circuitry, a connected cable shield may possibly be
connected to the signal and P24 ground. If the power supply is connected with incorrect
polarity, the P24 supply via the shield and signal ground will short-circuit.

Connection
The AOP30 operator panel
Operating Instructions, 03/2012, A5E00331451A 17
Connection
The AOP30 is connected as follows:
1. Connect the power supply cable to the interface for the electronic power supply (X524).
2. Connect the standard cable to the serial RS232 interface (X540) of the Control Unit.
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Figure 4-2 Signal cable between the Control Unit and AOP30
CAUTION
The connection cable to AOP30 may only contain the three contacts which are shown in
the drawing; a completely allocated cable may not be used.

Connection
The AOP30 operator panel
18 Operating Instructions, 03/2012, A5E00331451A