Siemens SINAMICS G120P User manual

dV/dt filter compact plus Voltage Peak
Limiter
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SINAMICS
SINAMICS G120P
dV/dt filter compact plus Voltage
Peak Limiter
Operating Instructions
Control version V4.7
04/2016
A5E32847614B AC
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Maintenance and servicing
5
Technical specifications
6

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E32847614B AC
Ⓟ
04/2016 Subject to change
Copyright © Siemens AG 2013 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 Warnings...................................................................................................................................7
1.2 Components that can be destroyed by electrostatic discharge (ESD) .....................................8
2 General................................................................................................................................................. 11
3 Mechanical installation .......................................................................................................................... 15
4 Electrical installation.............................................................................................................................. 19
5 Maintenance and servicing.................................................................................................................... 27
6 Technical specifications ........................................................................................................................ 29

Table of contents
dV/dt filter compact plus Voltage Peak Limiter
6Operating Instructions, 04/2016, A5E32847614B AC

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 7
Safety information
1
1.1
Warnings
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
Non-compliance with the fundamental safety instructions and residual risks stated in
Chapter 1 of the Installation Manual for PM330 Power Modules can result in accidents with
severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75°C copper conductors only.
Preconditions
The persons responsible for the safety of the plant or system must ensure that the following
conditions are met:
●Basic planning work for the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
●The Operating Instructions and machine documentation are always available.
●The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
●The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
●Unqualified personnel are forbidden from using these machines and working near them.
These Operating Instructions are intended for qualified personnel and only contain
information and notes relating to the intended purpose of the machines.
The Operating Instructions and machine documentation are written in different languages as
specified in the delivery contracts.

Safety information
1.2 Components that can be destroyed by electrostatic discharge (ESD)
dV/dt filter compact plus Voltage Peak Limiter
8Operating Instructions, 04/2016, A5E32847614B AC
Note
Support by SIEMENS service centers
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.
1.2
Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
Components sensitive to electrostatic charge
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring

Safety information
1.2 Components that can be destroyed by electrostatic discharge (ESD)
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 9
Image 1-1 ESD protective measures

Safety information
1.2 Components that can be destroyed by electrostatic discharge (ESD)
dV/dt filter compact plus Voltage Peak Limiter
10 Operating Instructions, 04/2016, A5E32847614B AC

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 11
General
2
Description
The du/dt filter compact plus Voltage Peak Limiter comprises two components: the du/dt
reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage
peaks and feeds back the energy into the DC link. The du/dt filter compact plus Voltage
Peak Limiter is designed for use with motors for which the voltage strength of the insulation
system is unknown or insufficient.
du/dt filters compact plus Voltage Peak Limiters limit the voltage rate of rise du/dt to values <
1600 V/µs - and the typical voltage peaks to the following values according to limit value
curve A acc. to IEC 60034-25:2007:
●< 1150 V at Uline < 575 V
●< 1400 V at 660 V < Uline < 690 V.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. This can also result in increased failures and reduced service
lives of braking resistors.
•Maintain 100 mm ventilation clearances above and below the component.
•Always mount the du/dt filters compact plus Voltage Peak Limiter in a vertical, upright
position, to enable cooling air to flow through the heat sink on the Voltage Peak Limiter
from the bottom to the top.
CAUTION
Risk of burns due to high surface temperature of the du/dt filter compact
The surface temperature of the dv/dt filters compact may exceed 80 °C. You can get
seriously burnt when touching the surface.
•Mount the du/dt filters compact so that they cannot be touched. If this is not possible,
attach a clearly visible and understandable warning notice at hazardous positions.

General
dV/dt filter compact plus Voltage Peak Limiter
12 Operating Instructions, 04/2016, A5E32847614B AC
NOTICE
Damage to the du/dt filter compact by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use a du/dt filter compact that SIEMENS has approved for operation with
SINAMICS.
NOTICE
Damage to the du/dt filter compact during continuous operation with low output frequencies
Continuous operation at an output frequency less than 10 Hz can produce thermal overload
and destroy the dv/dt filter.
•Do not operate the drive when using a dv/dt filter compact plus Voltage Peak Limiter
continuously with an output frequency less than 10 Hz.
•You may operate the drive for a maximum load duration of 5 minutes at an output
frequency less than 10 Hz, provided that you then select an operation with an output
frequency higher than 10 Hz for a period of 5 minutes.
NOTICE
Damage to the du/dt filter compact if it is not activated during commissioning
The du/dt filter compact may be damaged if it is not activated during commissioning.
•Activate the du/dt filter compact during commissioning via parameter p0230 = 2. The
pulse frequency will then be limited automatically to permissible values following this.
NOTICE
Damage to the du/dt filter compact if a motor is not connected
Du/dt filters compact which are operated without a motor being connected can be damaged
or destroyed.
•Never operate a du/dt filter compact connected to the Power Module without a
connected motor.
Note
Cable lengths
Keep the connecting cables to the Pow
er Module as short as possible (max. 5 m). Use an
equivalent cable type when replacing the cables supplied.

General
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 13
Assignment of du/dt filter compact plus Voltage Peak Limiter and Power Module
Table 2- 1 Assignment of du/dt filter compact plus Voltage Peak Limiter and Power Module
Power Module
Rated power of the Power Module
suitable du/dt filter compact plus Voltage
Peak Limiter
Line voltage 380 – 480 V 3 AC
6SL3310-1PE33-0AA0 160 kW
6SL3000-2DE35-0EA0
6SL3310-1PE33-7AA0
200 kW
6SL3000-2DE35-0EA0
6SL3310-1PE34-6AA0
250 kW
6SL3000-2DE35-0EA0
6SL3310-1PE35-8AA0
315 kW
6SL3000-2DE38-4EA0
6SL3310-1PE36-6AA0
355 kW
6SL3000-2DE38-4EA0
6SL3310-1PE37-4AA0
400 kW
6SL3000-2DE38-4EA0
6SL3310-1PE38-4AA0
450 kW
6SL3000-2DE41-4EA0
6SL3310-1PE38-8AA0
500 kW
6SL3000-2DE41-4EA0
6SL3310-1PE41-0AA0
560 kW
6SL3000-2DE41-4EA0
Line voltage 500 – 690 V 3 AC
6SL3310-1PG35-8AA0
500 kW
6SL3000-2DG38-1EA0
6SL3310-1PG36-5AA0
560 kW
6SL3000-2DG38-1EA0
6SL3310-1PG37-2AA0
630 kW
6SL3000-2DG38-1EA0

General
dV/dt filter compact plus Voltage Peak Limiter
14 Operating Instructions, 04/2016, A5E32847614B AC

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 15
Mechanical installation
3
du/dt filter compact plus Voltage Peak Limiter
Image 3-1 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-2DE35-0EA0

Mechanical installation
dV/dt filter compact plus Voltage Peak Limiter
16 Operating Instructions, 04/2016, A5E32847614B AC
Image 3-2 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-2DE38-4EA0

Mechanical installation
dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 17
Image 3-3 Dimension drawing of the du/dt filter compact plus Voltage Peak Limiter, Article Nos. 6SL3000-2DE41-4EA0
and 6SL3000-2DG38-1EA0: du/dt reactor

Mechanical installation
dV/dt filter compact plus Voltage Peak Limiter
18 Operating Instructions, 04/2016, A5E32847614B AC
Image 3-4 Dimension drawing of the du/dt filter compact plus Voltage Peak Limiter, Article Nos.
6SL3000-2DE41-4EA0 and 6SL3000-2DG38-1EA0: Voltage Peak Limiter

dV/dt filter compact plus Voltage Peak Limiter
Operating Instructions, 04/2016, A5E32847614B AC 19
Electrical installation
4
Interface overview
Image 4-1 Interface overview of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-
2DE35-0EA0

Electrical installation
dV/dt filter compact plus Voltage Peak Limiter
20 Operating Instructions, 04/2016, A5E32847614B AC
Image 4-2 Interface overview of dv/dt filter compact plus Voltage Peak Limiter, article no. 6SL3000-
2DE38-4EA0