Siemens SIMATIC KTP400 Basic User manual

SIMATIC HMI HMI device KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
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Preface
Overview
1
Safety instructions and
general notes
2
Mounting and connecting
3
Operating the user interface
4
Configuring the operating
system
5
Commissioning a project
6
Maintenance and care
7
Technical specifications
8
Appendix
A
Abbreviations
B
SIMATIC HMI
HMI device
KTP400 Basic, KTP600 Basic,
KTP1000 Basic, TP1500 Basic
Operating Instructions
08/2008
A5E01075587-01
The following supplement is part of this documentation:
No. Designation Drawing number Edition
1 Product Information A5E02296525-01 08/2008

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E01075587-01
Ⓟ 08/2008
Copyright © Siemens AG 2008.
Technical data subject to change

KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 3
Preface
Purpose of the operating instructions
These operating instructions provide information based on the requirements defined by
IEC 62079 for documentation. This information relates to the HMI device, its storage,
transportation, place of use, installation, use and maintenance.
These operating instructions are intended for a variety of target groups. The following table
shows the sections of these operating instructions that are of particular importance for the
respective target group.
Target group Section
All "Safety instructions"
Operators
The operator operates and monitors the system
during the process control phase.
"Overview"
"Operating a project"
Commissioning engineers
The commissioning engineer integrates the HMI
device into the system and ensures the operating
capability of the HMI device for the process control
phase.
All sections.
Depending on the use of the HMI device,
certain chapters may not be of relevance to the
commissioning engineer, e.g. the section
"Maintenance and servicing."
Service technicians
Service technicians rectify faults that occur during
the process control phase.
All sections.
Depending on the use of the HMI device,
certain sections may not be of relevance to the
service technicians, e.g. the section
"Maintenance and servicing."
Maintenance technicians
Maintenance technicians carry out servicing and
maintenance work during the process control
phase.
Maintenance and care
The help integrated in WinCC flexible, the WinCC flexible Information System, contains
detailed information. The WinCC flexible Information System contains instructions, examples
and reference information in electronic form.
Scope of the operating instructions
The operating instructions apply to the HMI devices KTP400 Basic, KTP600 Basic,
KTP1000 Basic and TP1500 Basic in combination with the WinCC flexible software package.

Preface
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
4 Operating Instructions, 08/2008, A5E01075587-01
Basic knowledge required
Knowledge of automation technology and process communication is necessary to
understand the operating instructions.
An understanding of the use of computers and operating systems is also required.
Photos
Photographs are sometimes used to illustrate the HMI devices in these operating
instructions. Newer versions of the products may differ from the photographs.
Conventions
The following graphical highlighting facilitates reading these operating instructions:
Graphical highlighting Description
.73
ื0.2
Nm
If the instructions involve several tasks,
the individual tasks are highlighted by an
orange number circle.
A light blue highlight indicates
components and tools that are required
in the course of a task.
Safety instructions are highlighted by an
orange frame.
KTP600 Basic as shown in the
illustrations represents all HMI devices.

Preface
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 5
The following text highlighting facilitates reading these operating instructions:
Text highlighting Scope
"Add screen" •Terms that appear in the user interface, for example, dialog
names, tabs, buttons, menu commands
•Input values, for example, limits, tag values
•Path information
"File > Edit" Operational sequences, for example, menu commands, shortcut
menu commands
<F1> Keyboard operation
Configuration and runtime software differ with regard to their names as follows:
● "WinCC flexible 2008", for example, refers to the configuration software.
The term "WinCC flexible" is used in a general context. The full name, for example,
"WinCC flexible 2008", is always used when it is necessary to differentiate between
different versions of the configuration software.
● "WinCC flexible Runtime" refers to the runtime software that can run on HMI devices.
Note information highlighted as follows:
Note
A note contains important information on described products and their handling or on a
section of this documentation.
Trademarks
Names labeled with a ® symbol are registered trademarks of the Siemens AG. Other names
used in this documentation may be trademarks, the use of which by third parties for their
own purposes could violate the rights of the owner.
● HMI®
● SIMATIC®
● SIMATIC HMI®
● SIMATIC ProTool®
● WinCC®
● SIMATIC WinCC flexible®

Preface
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
6 Operating Instructions, 08/2008, A5E01075587-01
Additional information
You can find additional information and support for products described in the manual in the
following table:
Request Contact
Representatives and offices http://www.siemens.com/automation/partner
Additional technical documentation http://www.automation.siemens.com/simatic/portal/html_76/tec
hdoku.htm
Training Center Tel: [phone]
http://www.sitrain.com
Technical Support Tel: + 49 180 5050 222
Fax: + 49 180 5050 223
http://support.automation.siemens.com
Service http://www.siemens.com/automation/service

KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 7
Table of contents
Preface ...................................................................................................................................................... 3
1 Overview.................................................................................................................................................. 11
1.1 Product Overview.........................................................................................................................11
1.2 Design of the KTP400 Basic HMI device.....................................................................................12
1.3 Design of the KTP600 DP Basic HMI device...............................................................................13
1.4 Design of the KTP600 PN Basic HMI device...............................................................................14
1.5 Design of the KTP1000 DP Basic HMI device.............................................................................15
1.6 Design of the KTP1000 PN Basic HMI device.............................................................................16
1.7 Design of the TP1500 Basic HMI device .....................................................................................17
1.8 Product package ..........................................................................................................................18
1.9 Accessories..................................................................................................................................19
1.10 Commissioning the HMI device ...................................................................................................20
2 Safety instructions and general notes...................................................................................................... 21
2.1 Safety instructions........................................................................................................................21
2.2 Notes about usage.......................................................................................................................22
3 Mounting and connecting......................................................................................................................... 23
3.1 Preparations.................................................................................................................................23
3.1.1 Checking the package contents...................................................................................................23
3.1.2 Checking the operating conditions...............................................................................................23
3.1.3 Selecting a mounting position......................................................................................................24
3.1.4 Checking clearances....................................................................................................................25
3.1.5 Making the mounting cut-out........................................................................................................25
3.1.6 Labeling the function keys ...........................................................................................................27
3.2 Mounting the HMI device .............................................................................................................28
3.3 Connecting the HMI device..........................................................................................................30
3.3.1 Connection sequence ..................................................................................................................30
3.3.2 Connecting the equipotential bonding circuit...............................................................................31
3.3.3 Connecting the power supply.......................................................................................................33
3.3.4 Connecting a programming device ..............................................................................................34
3.3.5 Connecting the configuration PC .................................................................................................35
3.3.6 Connecting the PLC.....................................................................................................................38
3.4 Switching on and testing the HMI device.....................................................................................40
4 Operating the user interface .................................................................................................................... 41
4.1 Overview ......................................................................................................................................41
4.2 General functions of the screen keyboard...................................................................................43
4.3 Entering data on the KTP400 Basic.............................................................................................44

Table of contents
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
8 Operating Instructions, 08/2008, A5E01075587-01
4.4 Entering data on the KTP600, KTP1000, TP1500 Basic............................................................ 47
5 Configuring the operating system ............................................................................................................ 49
5.1 Opening the Control Panel.......................................................................................................... 49
5.2 Overview ..................................................................................................................................... 50
5.3 Changing MPI/DP settings.......................................................................................................... 51
5.4 Changing the network configuration ........................................................................................... 52
5.5 Changing monitor settings .......................................................................................................... 53
5.6 Displaying information about the HMI device.............................................................................. 54
5.7 Calibrating the touch screen ....................................................................................................... 55
5.8 Displaying licensing information for the HMI device ................................................................... 56
5.9 Enabling a data channel.............................................................................................................. 57
5.10 Changing password settings....................................................................................................... 59
5.11 Setting the Screen Saver ............................................................................................................ 60
5.12 Setting acoustic signals............................................................................................................... 60
6 Commissioning a project.......................................................................................................................... 61
6.1 Overview ..................................................................................................................................... 61
6.2 Operating modes......................................................................................................................... 62
6.3 Data transmission options........................................................................................................... 63
6.4 Transfer....................................................................................................................................... 63
6.4.1 Overview ..................................................................................................................................... 63
6.4.2 Starting manual transfer.............................................................................................................. 63
6.4.3 Starting automatic transfer.......................................................................................................... 64
6.4.4 Testing a project.......................................................................................................................... 66
6.5 Backup and restore ..................................................................................................................... 68
6.5.1 Overview ..................................................................................................................................... 68
6.5.2 Backup and restore using WinCC flexible................................................................................... 69
6.5.3 Backup and restore using ProSave ............................................................................................ 71
6.6 Updating the operating system ................................................................................................... 73
6.6.1 Overview ..................................................................................................................................... 73
6.6.2 Resetting factory settings............................................................................................................ 74
6.6.3 Updating the Operating System using WinCC flexible ............................................................... 75
6.6.4 Updating the Operating System using ProSave ......................................................................... 76
7 Maintenance and care ............................................................................................................................. 77
7.1 Maintenance and care................................................................................................................. 77
7.2 Recycling..................................................................................................................................... 78
8 Technical specifications........................................................................................................................... 79
8.1 Standards, certificates and approvals......................................................................................... 79
8.2 Electromagnetic compatibility ..................................................................................................... 80
8.3 Transport and storage conditions ............................................................................................... 82
8.4 Conditions of use ........................................................................................................................ 83

Table of contents
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 9
8.5 Information on insulation tests, protection class and degree of protection..................................85
8.6 Power supply................................................................................................................................86
8.7 Dimension drawings.....................................................................................................................87
8.7.1 Dimensional drawing of KTP400 Basic........................................................................................87
8.7.2 Dimensional drawing of KTP600 DP Basic..................................................................................88
8.7.3 Dimensional drawing of KTP600 PN Basic..................................................................................89
8.7.4 Dimensional drawing of KTP1000 DP Basic................................................................................90
8.7.5 Dimensional drawing of KTP1000 PN Basic................................................................................91
8.7.6 Dimensional drawing of TP1500 Basic........................................................................................92
8.8 Specifications...............................................................................................................................93
8.8.1 Specifications of the KTP400 Basic and KTP600 Basic..............................................................93
8.8.2 Specifications of the KTP1000 Basic and TP1500 Basic ............................................................95
8.9 Functional Scope with WinCC flexible .........................................................................................97
A Appendix.................................................................................................................................................. 99
A.1 ESD guideline ..............................................................................................................................99
A.2 System events............................................................................................................................101
B Abbreviations......................................................................................................................................... 103
B.1 Abbreviations .............................................................................................................................103
Glossary ................................................................................................................................................ 105
Index...................................................................................................................................................... 111

Table of contents
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
10 Operating Instructions, 08/2008, A5E01075587-01

KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 11
Overview 1
1.1 Product Overview
Focused on fundamentals - the new basic panels
Visualization is part of the standard repertoire for most machines these days. The cost factor
plays a crucial role in this case, especially for small machines and simple applications. HMI
devices with basic functions are often fully sufficient for simple applications.
This is exactly the demand we intend to fulfill – with our new SIMATIC Basic Panels. By
focusing on fundamentals, the HMI devices of the Basic Line offers exactly those basic
features that are demanded – and with the right economic conditions. A perfect cost-to-
performance ratio.
As all devices in our product catalog, the new Basic Panels offer proven SIMATIC quality
and – regardless of their display dimensions – numerous standard software functionality, for
example, an alarm system, recipe management, trend functionality and language switching.
Users therefore profit from the advantages of visualization, such as improved process
quality, even with simple applications.

Overview
1.2 Design of the KTP400 Basic HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
12 Operating Instructions, 08/2008, A5E01075587-01
1.2 Design of the KTP400 Basic HMI device

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






① Recesses for mounting clamps ⑥ Connection for functional ground
② Display / touch screen ⑦ PROFINET interface
③ Mounting seal ⑧ Power supply connector
④ Guide for labeling strips ⑨ Rating plate
⑤ Function keys ⑩ Interface name

Overview
1.3 Design of the KTP600 DP Basic HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 13
1.3 Design of the KTP600 DP Basic HMI device











① Display / touch screen ⑦ Power supply connector
② Recesses for mounting clamps ⑧ Rating plate
③ Mounting seal ⑨ Interface name
④ Function keys ⑩ DIP switch
⑤ RS-422/485 interface ⑪ Guide for labeling strips
⑥ Connection for functional ground

Overview
1.4 Design of the KTP600 PN Basic HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
14 Operating Instructions, 08/2008, A5E01075587-01
1.4 Design of the KTP600 PN Basic HMI device











① Display / touch screen ⑦ Power supply connector
② Recesses for mounting clamps ⑧ Rating plate
③ Mounting seal ⑨ Interface name
④ Function keys ⑩ DIP switch
⑤ PROFINET interface ⑪ Guide for labeling strips
⑥ Connection for functional ground

Overview
1.5 Design of the KTP1000 DP Basic HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 15
1.5 Design of the KTP1000 DP Basic HMI device











① Display / touch screen ⑦ Rating plate
② Recesses for mounting clamps ⑧ DIP switch
③ Mounting seal ⑨ Interface name
④ Function keys ⑩ Connection for functional ground
⑤ RS-422/485 interface ⑪ Guides for labeling strips
⑥ Power supply connector

Overview
1.6 Design of the KTP1000 PN Basic HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
16 Operating Instructions, 08/2008, A5E01075587-01
1.6 Design of the KTP1000 PN Basic HMI device











① Display / touch screen ⑦ Rating plate
② Recesses for mounting clamps ⑧ DIP switch
③ Mounting seal ⑨ Interface name
④ Function keys ⑩ Connection for functional ground
⑤ PROFINET interface ⑪ Guides for labeling strips
⑥ Power supply connector

Overview
1.7 Design of the TP1500 Basic HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 17
1.7 Design of the TP1500 Basic HMI device








① Display / touch screen ⑤ Power supply connector
② Recesses for mounting clamps ⑥ Rating plate
③ Mounting seal ⑦ Interface name
④ PROFINET interface ⑧ Connection for functional ground

Overview
1.8 Product package
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
18 Operating Instructions, 08/2008, A5E01075587-01
1.8 Product package
Product package
The following components are included in the product package of the HMI device.
Name Figure Quantity
HMI device 1
Installation instructions 1
Mounting seal 1
5 KTP400 Basic
8 KTP600 Basic
12 KTP1000 Basic
Clamps with stud bolts
14 TP1500 Basic
Mains terminal 1

Overview
1.9 Accessories
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
Operating Instructions, 08/2008, A5E01075587-01 19
1.9 Accessories
The following accessories are available for the HMI devices in the Internet at
http://mall.automation.siemens.com.
RS 422 to RS 232 converter
The converter is required to connect a SIMATIC S5 PLC and PLCs from other
manufacturers. Connect the RS 422 to RS 232 converter to the RS 422 / RS 485 interface.
The converter converts the input signals to RS-232 signals.
The converter is not included in the product package of the HMI device and is available
under the order number 6AV6 671-8XE00-0AX0.
PC/PPI cable
You need the PC/PPI cable to update the operating system with reset to factory settings.
You can also use the cable for data transfer. Connect the PC/PPI cable to the RS 422/485
port. The cable converts the input signals to RS-232 signals.
The cable is not included in the product package of the HMI device and is available under
order number 6ES7 901-3CB30-0XA0.
Note
Set a lower bit rate if the connection is lost during the operating system update. If you use a
higher bit rate, you must use the PC/PPI cable release 3 or higher. The version code is
printed on the cable (for example, "E-Stand 3" corresponds to version 3).
USB/PPI cable
You need the USB/PPI cable to update the operating system with reset to factory settings.
You can also use the cable for data transfer. Connect the PC/PPI cable to the RS 422/485
port. The cable converts the input signals to USB signals.
The cable is not included in the product package of the HMI device and is available under
order number 6ES7 901-3DB30-0XA0.
90° elbow adapter
You can use an elbow adapter at the RS 422/RS 485 interface to cope with confined spaces.
The adapter is not included in the product package of the HMI device. The adapter is
available under order number 6AV6 671-8XD00-0XA0.

Overview
1.10 Commissioning the HMI device
KTP400 Basic, KTP600 Basic, KTP1000 Basic, TP1500 Basic
20 Operating Instructions, 08/2008, A5E01075587-01
PROFIBUS bus connector
We recommend using straight PROFIBUS bus connectors. The connectors are not included
in the product package of the HMI device. The connectors are available under order number
6GK1 500-0FC10.
Clamping frame
A clamping frame is available for the KTP1000 HMI under order number
6AV6 671-8XS00-0AX0.
Protective foil
Protective foils are available for the HMI devices under the following order numbers:
● Protective foil for KTP400 Basic: 6AV6 671-2EC00-0AX0
● Protective foil for KTP600 Basic: 6AV6 671-2XC00-0AX0
● Protective foil for KTP1000 Basic: 6AV6 574-1AD00-4CX0
● Protective foil for KTP1500 Basic: 6AV6 574-1AD00-4EX0
1.10 Commissioning the HMI device
This section contains an overview of the tasks required for commissioning the HMI device.
Description Section
1. Familiarize yourself with the safety
instructions.
Safety instructions and general notes
(Page 21)
2. Prepare the HMI device for mounting. Preparations (Page 23)
3. Install the HMI device. Mounting the HMI device (Page 28)
4. Connect the equipotential bonding. Connecting the equipotential bonding circuit
(Page 31)
5. Connect the power supply. Connecting the power supply (Page 33)
6. Connect a configuration PC. Connecting the configuration PC (Page 35)
7. Enable sharing for data channel on the HMI
device.
Enabling a data channel (Page 57)
8. Transfer a project. Starting manual transfer (Page 63)
9. After transferring the project, disconnect the
HMI device from the configuration PC and
connect the HMI device to the PLC.
Connecting the PLC (Page 38)