Siemens SIMATIC Panel PC IL 77 User manual

SIMATIC PC Panel PC IL 77
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Preface
Safety notes and general
information 1
Description 2
Planning deployment 3
Installation 4
Connection 5
Commissioning 6
Operation and configuration 7
Operation 8
Integration in TIA 9
Maintenance and servicing 10
Alarm, error and system
messages 11
Troubleshooting and FAQs 12
Technical data 13
Detailed descriptions 14
Appendix A A
SIMATIC PC
Panel PC IL 77
Operating Instructions
Edition 10/2004
A5E00339979-01

Safety Guidelines
This manual contains notices which you should observe to ensure your own personal safety as well as to avoid
property damage. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring to property damage only have no safety alert symbol.
Danger
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution
used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Caution
used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in
property damage.
Notice
used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an
undesirable result or state.
When several danger levels apply, the notices of the highest level (lower number) are always displayed. If a
notice refers to personal damages with the safety alert symbol, then another notice may be added warning of
property damage.
Qualified Personnel
The device/system may only be set up and operated in conjunction with this documentation. Only qualified
personnel should be allowed to install and work on the equipment. Qualified persons are defined as persons who
are authorized to commission, to earth, and to tag circuits, equipment and systems in accordance with
established safety practices and standards.
Intended Use
Please note the following:
Warning
This device and its components may only be used for the applications described in the catalog or technical
description, and only in connection with devices or components from other manufacturers approved or
recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up and installed correctly, and
operated and maintained as recommended.
Trademarks
All designations marked with ® are registered trademarks of Siemens AG. Other designations in this
documentation might be trademarks which, if used by third parties for their purposes, might infringe upon the
rights of the proprietors.
Copyright Siemens AG, 2004. All rights reserved
Reproduction, transmission or use of this document or its contents is not permitted without
express written authority. Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design, are reserved.
Disclaimer of Liability
We have checked the contents of this manual for agreement with the hardware and
software described. Since deviations cannot be precluded entirely, we cannot guarantee
full agreement. However, the data in the manual are reviewed regularly, and any
necessary corrections will be included in subsequent editions. Suggestions for
improvement are welcomed.
Siemens AG
Automation and Drives Group
P.O. Box 4848, D-90327 Nuremberg (Germany)
© Siemens AG 2004
Technical data subject to change
Siemens Aktiengesellschaft A5E00339979-01

Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 i
Preface
Preface
Purpose of this manual
This manual provides information based on the requirements defined by DIN 8418 regarding
mechanical engineering documentation. This information relates to the device, its place of
use, transport, storage, installation, use and maintenance.
This manual is intended for the following target groups:
•Users
•Commissioning engineers
•Service technicians
•Maintenance technicians
Please read carefully the section "Safety information and general notes".
Basic knowledge required
A solid background in personal computers and Microsoft operating systems is required to
understand this manual. General knowledge in the field automation control engineering is
recommended.
Scope of the manual
This manual applies to devices with the order numbers 6AG71.…

Preface
Panel PC IL 77
ii Operating Instructions, Edition 10/2004, A5E00339979-01
Placement in the information landscape
The documentation for the Panel PC includes the following sections:
• SIMATIC Panel PC 670 V2, QuickStart,
SIMATIC Panel PC 870 V2, QuickStart
SIMATIC Panel PC IL77, QuickStart with the following information:
– Commissioning
– Legal information
• SIMATIC Panel PC IL 77, Operating Instructions
• SIMATIC Panel PC 670 V2 Operating Instructions for Control Unit,
SIMATIC Panel PC 870 V2, Operating Instructions for the Control Unit with the following
information:
– Operation
– Error diagnostics
– Hardware
Referred to as "operating instructions for the control unit" in the following.
• SIMATIC Panel PC 670 V2 Operating Instructions for Computer Unit,
SIMATIC Panel PC 870 V2, Operating Instructions for the Computer Unit with the
following information:
– Expansion options
– Configuration
– Error diagnostics
– Hardware
Referred to as "operating instructions for the computer unit" in the following.
The documentation is supplied with the Panel PC in electronic form as a PDF file on the
"Documentation & Drivers" CD. QuickStart for the Panel PC IL 77 is also supplied in printed
form. The documentation is available in German, English, French, Italian and Spanish.
Additional information about the Windows operating system is available in the Internet at the
Microsoft homepage, "http://www.Microsoft.com".
Online availability
The following links will bring you directly to the technical documentation collection for
SIMATIC products and systems in the languages German, English, French, Italian and
Spanish.
• SIMATIC Guide Technische Dokumentation in Deutsch:
"http://www.ad.siemens.de/simatic/portal/html_00/techdoku.htm"
• SIMATIC guide to technical documentation in English:
"http://www.ad.siemens.de/simatic/portal/html_76/techdoku.htm"

Preface
Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 iii
Conventions
The following text notation will facilitate reading this manual:
Notation Scope
"File" • Terminology that occurs in the user interface, e.g., dialog
names, tabs, buttons, menu commands.
• Inputs required, e.g., limit values, tag values.
• Path information
"File > Edit" Operational sequences, e.g., menu commands/shortcut menu
commands.
<F1>, <Shift>+<F1> Keys and key combinations
The term "Panel PC IL77", "control unit" and "computer unit" is uniformly refered to as the
"device" in these operating instructions . The full term is only used when a concrete
reference is necessary.
Note
A note is important information about the product, handling the product or a reference to
specific sections of the documentation that require special consideration.
Registered trademarks
All names labeled with ® symbol are registered trademarks of Siemens AG. Other names
used in this documentation may be trademarks, the use of which by third parties for their
own purposes could violate the rights of the owner.
HMI®
SIMATIC®
SIMATIC HMI®
SIMATIC ProTool®
SIMATIC WinCC®
SIMATIC WinCC flexible®
Panel PC IL77®
Panel PC 670®
Panel PC 870®

Preface
Panel PC IL 77
iv Operating Instructions, Edition 10/2004, A5E00339979-01
Further support
Representatives and offices
If you have any further questions relating to the products described in this manual, please
contact your local representative at the SIEMENS branch nearest you.
You local representative can be found under:
"http://www.siemens.com/automation/partner"
Training center
We offer relevant courses to simplify your introduction to the world of automation systems.
Please contact your regional training center, or the central training center in D-
90327 Nuremberg.
Phone: [phone]
Internet: "http://www.siemens.com/simatic"
Service & Support on the Internet
Service & Support offers comprehensive information on SIMATIC products online at
"http://www.siemens.com/automation/service&support":
• The newsletter keeps you up-to-date with information relating to your products.
• Our Service & Support search engine provides you with abundant documentation.
• A bulletin board where users and experts exchange their knowledge worldwide.
• Current product information, FAQs and downloads.
• Your local contact for Automation & Drives.
• Information about on-site services, repairs, spare parts and much more is available on
our "Services" pages.

Preface
Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 v
A&D Technical Support and Authorization
Available 24 hours worldwide:
Johnson City Nuremberg
Beijing
SIMATIC Hotline
Worldwide (Nuremberg)
Technical Support
(Free Contact)
Local time:
Mon.–Fri. 08:00 a.m. to 5:00 p.m.
Telephone:
[phone]
Fax:
[phone]
E-Mail:
[email protected]
GMT: +1:00
Worldwide (Nuremberg)
Technical Support
(fee-based, only with Automation Value Card)
Local time:
0:00 to 24:00, 365 days
Telephone:
[phone]
Fax:
[phone]
E-mail: –
GMT: +1:00
Europe/Africa (Nuremberg)
Authorization
Local time:
Mon.–Fri. 07:00 a.m. to 5:00 p.m.
Telephone:
[phone]
Fax:
[phone]
E-Mail:
[e-mail]
GMT: +1:00
America (Johnson City)
Technical Support and Authorization
Local time:
Mon.–Fri. 8:00 a.m. to 7:00 p.m.
Telephone:
[phone]
Fax:
[phone]
E-Mail:
[email protected]
GMT: –5:00
Asia/Pacific (Beijing)
Technical Support and Authorization
Local time:
Mon.–Fri. 8:30 a.m. to 5:30 p.m.
Telephone:
[phone]
Fax:
[phone]
E-mail:
adsupport.asi[email protected]
GMT: +8:00
Information is available in German and English.

Panel PC IL 77
vi Operating Instructions, Edition 10/2004, A5E00339979-01

Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 vii
Table of contents
Preface ........................................................................................................................................................i
1 Safety notes and general information ..................................................................................................... 1-1
1.1 Safety notes ............................................................................................................................... 1-1
1.2 General Notes............................................................................................................................ 1-3
2 Description.............................................................................................................................................. 2-1
2.1 Application features ................................................................................................................... 2-1
2.2 Design........................................................................................................................................ 2-2
2.3 Technical features...................................................................................................................... 2-3
3 Planning deployment .............................................................................................................................. 3-1
3.1 Overview .................................................................................................................................... 3-1
3.2 Unpacking and checking the delivery unit ................................................................................. 3-2
3.3 Noting the identification information........................................................................................... 3-3
3.4 Guidelines for Handling Electrostatic Sensitive Devices (EMC)................................................ 3-3
3.5 Mounting positions and fastening .............................................................................................. 3-4
3.5.1 Mounting notes .......................................................................................................................... 3-4
3.5.2 Approved mounting position ...................................................................................................... 3-5
3.5.3 Type of fixation........................................................................................................................... 3-5
3.5.4 Degree of protection .................................................................................................................. 3-6
3.6 Installation cut-out...................................................................................................................... 3-6
3.6.1 Selecting and creating the installation cut-out ........................................................................... 3-6
3.6.2 Dimensions ................................................................................................................................ 3-7
4 Installation .............................................................................................................................................. 4-1
4.1 Securing with clamps................................................................................................................. 4-1
4.2 Securing with screws ................................................................................................................. 4-1
4.3 Dimensions ................................................................................................................................ 4-2
5 Connection ............................................................................................................................................. 5-1
5.1 Overview .................................................................................................................................... 5-1
5.2 Ports........................................................................................................................................... 5-2
5.2.1 Front ports.................................................................................................................................. 5-2
5.2.2 Rear ports .................................................................................................................................. 5-3
5.3 Equipotential bonding ................................................................................................................ 5-4
5.4 Connecting equipotential bonding.............................................................................................. 5-5
5.5 Connecting peripherals.............................................................................................................. 5-5
5.5.1 Overview .................................................................................................................................... 5-5
5.5.2 Connecting a monitor................................................................................................................. 5-5

Table of contents
Panel PC IL 77
viii Operating Instructions, Edition 10/2004, A5E00339979-01
5.5.3 USB............................................................................................................................................ 5-6
5.6 Connecting the power supply..................................................................................................... 5-7
5.7 AC uninterruptible power supply ................................................................................................ 5-9
6 Commissioning ....................................................................................................................................... 6-1
6.1 Overview .................................................................................................................................... 6-1
6.2 Switching on the device ............................................................................................................. 6-2
6.3 Setting up the Microsoft Windows operating system ................................................................. 6-2
6.4 Installing drivers and applications .............................................................................................. 6-3
6.5 Windows 2000............................................................................................................................ 6-6
7 Operation and configuration.................................................................................................................... 7-1
7.1 Normal operation........................................................................................................................ 7-1
7.1.1 Switching the device on and off ................................................................................................. 7-1
7.1.2 BIOS settings ............................................................................................................................. 7-2
7.2 Additional drivers and applications ............................................................................................ 7-3
7.2.1 Overview .................................................................................................................................... 7-3
7.2.2 Configuring the touch screen ..................................................................................................... 7-3
7.2.3 KeyTools .................................................................................................................................... 7-4
7.2.4 SystemGuard ............................................................................................................................. 7-5
7.2.5 TouchInput ................................................................................................................................. 7-6
7.2.6 CheckLanguageID ..................................................................................................................... 7-6
7.2.7 Multilingual setting for the operating system.............................................................................. 7-7
8 Operation................................................................................................................................................ 8-1
8.1 Operator controls ....................................................................................................................... 8-1
8.2 Operator controls on key panels................................................................................................ 8-2
8.2.1 Overview .................................................................................................................................... 8-2
8.2.2 Keyboard.................................................................................................................................... 8-3
8.2.3 Labelling function keys and softkeys ......................................................................................... 8-8
8.2.4 Integrated mouse ....................................................................................................................... 8-9
8.3 Operator controls for touch screen panels................................................................................. 8-9
8.3.1 Overview .................................................................................................................................... 8-9
8.3.2 Touch screen ........................................................................................................................... 8-10
8.4 CD-ROM drive.......................................................................................................................... 8-11
8.5 Transferring authorizations ...................................................................................................... 8-11
9 Integration in TIA .................................................................................................................................... 9-1
9.1 Industrial communications.......................................................................................................... 9-1
9.2 PROFIBUS/MPI interface and WinAC card ............................................................................... 9-1
10 Maintenance and servicing ................................................................................................................... 10-1
10.1 Maintenance............................................................................................................................. 10-1
10.2 Installing and removing hardware components ....................................................................... 10-1
10.2.1 Repairs..................................................................................................................................... 10-1
10.2.2 Opening the device .................................................................................................................. 10-2
10.2.3 View of internal components when device is open .................................................................. 10-6
10.2.4 Installing / removing memory modules .................................................................................... 10-7
10.2.5 PCI / WinAC cards ................................................................................................................... 10-8
10.2.6 Drives ..................................................................................................................................... 10-12

Table of contents
Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 ix
10.2.7 Changing processors and heat sinks..................................................................................... 10-16
10.2.8 Replacing the backup battery ................................................................................................ 10-18
10.2.9 Installing / removing the power supply module...................................................................... 10-19
10.2.10 Separating the control unit and computer unit....................................................................... 10-21
10.2.11 Connecting an external monitor............................................................................................. 10-25
10.3 Installing software .................................................................................................................. 10-26
10.3.1 Overview ................................................................................................................................ 10-26
10.3.2 Supplied software CDs .......................................................................................................... 10-27
10.3.3 Restoring the software to factory state using the Restore CD............................................... 10-28
10.3.4 Operating system not installed............................................................................................... 10-29
10.3.5 Installing individual drivers..................................................................................................... 10-29
10.4 Servicing and spare parts ...................................................................................................... 10-30
11 Alarm, error and system messages ...................................................................................................... 11-1
11.1 BIOS error messages .............................................................................................................. 11-1
11.2 Motherboard error messages................................................................................................... 11-2
12 Troubleshooting and FAQs................................................................................................................... 12-1
12.1 General problems .................................................................................................................... 12-1
12.2 Problems with third-party modules .......................................................................................... 12-2
12.3 SystemGuard errors................................................................................................................. 12-3
13 Technical data ...................................................................................................................................... 13-1
13.1 Specifications........................................................................................................................... 13-1
13.1.1 EMC requirements ................................................................................................................... 13-1
13.1.2 General specifications.............................................................................................................. 13-2
13.1.3 Ambient and environmental conditions.................................................................................... 13-4
13.2 Dimensional drawing of the device .......................................................................................... 13-5
13.3 Keyboard table......................................................................................................................... 13-5
14 Detailed descriptions ............................................................................................................................ 14-1
14.1 Overview of the Panel PC IL 77 motherboard ......................................................................... 14-1
14.2 Riser card................................................................................................................................. 14-1
14.3 System resources .................................................................................................................... 14-2
14.3.1 Currently allocated system resources...................................................................................... 14-2
14.3.2 Interrupt assignment ................................................................................................................ 14-2
14.4 BIOS Setup .............................................................................................................................. 14-3
14.4.1 Overview .................................................................................................................................. 14-3
14.4.2 Starting BIOS Setup................................................................................................................. 14-3
14.4.3 BIOS Setup default settings..................................................................................................... 14-4
A.1 Certificates and guidelines.........................................................................................................A-1
A.2 Abbreviations .............................................................................................................................A-6
A.3 Glossary.....................................................................................................................................A-7
Index
Tables
Table 10-1 Switch settings for the various control units........................................................................... 10-24

Panel PC IL 77
x Operating Instructions, Edition 10/2004, A5E00339979-01

Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 1-1
Safety notes and general information 1
1.1 1.1 Safety notes
Warning
Emergencies
If the device malfunctions, remove the power cable immediately and contact your nearest
customer service representative. Malfunctions can occur when the operator controls or
power cable are damaged or when liquids or foreign objects penetrate the device.
Caution
Please follow the safety instructions on the back of the cover page in this documentation.
You should not expand your device unless you have read the relevant safety instructions.
This device is compliant with the relevant safety measures to IEC, EN, VDE, UL, and CSA. If
you have questions about the admissibility of the installation in the designated environment,
please contact your service representative.
Repairs
Only authorized personnel are permitted to repair the device.
Warning
Unauthorized opening and improper repairs on the device may result in substantial damage
to equipment or endanger the user.
System expansions
Install only system expansion devices designed for this computer. If you install other
expansion devices, you may damage the system or violate the safety requirements and
regulations on RF suppression. Contact your technical support team or where you
purchased your PC to find out which system expansion devices may safely be installed.
Caution
The warranty becomes void if you damage your device by installing or replacing system
expansions.

Safety notes and general information
1.1 Safety notes
Panel PC IL 77
1-2 Operating Instructions, Edition 10/2004, A5E00339979-01
Battery
This device is equipped with a backup battery. Batteries may only be exchanged by qualified
personnel.
Caution
There is the risk of an explosion if the battery is not exchanged as directed. Replace only
with the same type or with an equivalent type recommended by the manufacturer. Dispose
of used batteries in accordance with local regulations.
Warning
Risk of explosion and release of harmful substances!
Therefore, do not throw Lithium batteries into an open fire, do not solder or open the cell
body, do not short-circuit or reverse polarity, do not heat up above 100° C, dispose as
regulated and protected against direct exposure to sunlight, humidity and dewing.
Guidelines for Handling Electrostatic Sensitive Devices (ESD)
Modules containing electrostatically sensitive devices (ESDs) can be identified by the
following label:
Strictly follow the guidelines mentioned below when handling modules which are sensitive to
ESD:
• Always discharge your body before handling modules which are sensitive to ESD (for
example, by touching a grounded object).
• All devices and tools must be free of static charge.
• Always pull the power plug and disconnect the battery before you install or remove
modules which are sensitive to ESD.
• Handle modules ESD-sensitive modules only at their edges.
• Do not touch any wiring posts or conductors on a module with ESD.
Electrical Connection
Warning
Unplug the device before every intervention and after disconnecting it from the power
supply.
Avoid contact with network lines and data transmission lines during thunderstorms, and do
not connect any lines during this time.

Safety notes and general information
1.2 General Notes
Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 1-3
High frequency radiation
Caution
Unintentional operating situation
High frequency radiation, e.g. from cell phones, can cause unintentional operating situations
under some circumstances. For more details, consult the technical data in the "EMC
Requirements" chapter.
Handling and disposal of lithium batteries
Warning
Danger of explosion and the release of harmful substances!
Do not throw lithium batteries into fire, do not solder onto the cell body, do not open, do not
short circuit, do not reverse pole, do not heat above 100 °C, dispose of according to
regulations, and protect from direct sunlight, moisture and condensation.
Replace lithium batteries with the same brand or a brand recommended by the
manufacturer.
Dispose of used lithium batteries individually as hazardous waste in accordance with the
local regulations.
1.2 1.2 General Notes
Overview
Caution
The device is approved for operation in closed rooms only. The guarantee is void if this
stipulation is ignored.
Avoid extreme environmental operating conditions. Protect your device against dust,
moisture and heat. For additional information, refer to the specifications.
Do not place the device in direct sunlight.
Transport
Unpack the device at the its installation location. Transport the device only in the original
packaging. Do not transport the device when it is mounted.
Notice
Adhere to these stipulations each time the device is transported, otherwise the guarantee is
void.

Safety notes and general information
1.2 General Notes
Panel PC IL 77
1-4 Operating Instructions, Edition 10/2004, A5E00339979-01
Caution
Condensation
When transporting the device in low temperatures, ensure that no moisture gets on or in the
device. This also applies if the device is subjected to extreme changes in temperature.
Commissioning
Allow the device to slowly adjust to room temperature before commissioning the device. Do
no place the device near heat radiation. If moisture condensation occurs, wait at least about
12 hours before you switch on the device.
Vibration
CD/DVD drives are sensitive to vibration. Prohibited vibration during operation may result in
loss of data or damage to the drive or data medium.
Before transporting the device, wait at least 20 seconds to allow the drive to stop completely.
Updates
Regularly check if hotfixes for your device are available at the Internet site of Siemens AG.
Processor and CD-ROM drive
Caution
Danger of overheating the processor!
Do not activate the "Silent mode" option in the BIOS Setup.
Notice
A CD-ROM drive should only be operated in a mechanically undisturbed environment
without vibrations and shock.
Reistance to chemicals
Caution
Adhere to the notes regarding chemical resistance. This information is available in the
internet at "http://www.ad.siemens.de" under the heading "Products & Solutions." Click on
"Service & Support" under "Services" and look for the article-ID "16532108" on the "Product
Support" page. The desired article about chemical resistance will be displayed.
Sources of light
Notice
Position the screen so that it is not subject to direct sunlight or other strong sources of light.

Safety notes and general information
1.2 General Notes
Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 1-5
Faulty pixels in the display
At present, the manufacturing process of modern displays does not guarantee that all pixels
of the display will be perfect. A small number of faulty pixels in the display, is therefore
unavoidable. This does not present a functional problem as long as the faulty pixels are not
bunched in one location.
For additional information, refer to the specifications.
TFT-LC display
A permanent picture with bright images can lead to a burn-in effect on the TFT LCD.
If a screen saver is activated, please observe the following:
• The liquid crystals in screen savers which actuate active black when the backlighting is
on, e.g. flying stars "starfield simulation," renew themselves. Pay attention to the length of
time the backlighting is activated.
• The following applies to screen savers which turn off the the backlighting: Each time the
backlighting is turned on, its life is reduced by 50 minutes.
Consider the following carefully:
• Use of a screen saver
• Switch off the backlighting regularly
• Permanent display of the customer application

Panel PC IL 77
1-6 Operating Instructions, Edition 10/2004, A5E00339979-01

Panel PC IL 77
Operating Instructions, Edition 10/2004, A5E00339979-01 2-1
Description 2
2.1 2.1 Application features
Introduction
The Panel PC IL provides a high standard of quality based on the protection type of the
control unit, high-level EMC and CE certification for industrial application.
The device is designed for 24 hour operation. Further information is available in the section
"Ambient and Environmental Conditions of the "Specifications" chapter.
The Panel PC IL is scalable beginning with the processor type and the memory modules all
the way to the operating system.
Ports
• The integrated Ethernet port ensures communication with the office world and the
management layer.
• PC peripherals can be connected via the integrated USB ports at the rear and front of the
device.
• Connection to the process is made with communication cards and PC expansion
modules in the available PC slots.

Description
2.2 Design
Panel PC IL 77
2-2 Operating Instructions, Edition 10/2004, A5E00339979-01
2.2 2.2 Design
The device serves as a base for PC-based HMI devices, the Panel PCs. In comparison to
Panel PC 670 and Panel PC 870, Panel PC IL77 meets the basic requirements for industrial
compatibility and provides high performance at low cost.
The device consists of the control unit with a key or touch panel and the computer unit. The
control unit is screwed to the back of the computer unit.
Figure 2-1 Panel PC IL 77
1 Control unit
2 Computer unit