Siemens SITRANS F M MAG 5000 User manual

SITRANS F
Electromagnetic flowmeters
SITRANS FM MAG 5000/6000 IP67
Operating Instructions
7ME6910 (SITRANS MAG 5000)
7ME6920 (SITRANS MAG 6000)
12/2019
A5E02338368-AD
Introduction 1
Safety notes 2
Description 3
Installing/Mounting 4
Connecting 5
Commissioning 6
Operating 7
Service and maintenance 8
Diagnostics and
Troubleshooting 9
Technical data 10
Spare parts/Accessories A
Menu diagrams B
Factory settings C
Product documentation and
support D

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E02338368
Ⓟ 02/2020 Subject to change
Copyright © Siemens AG 2019.
All rights reserved

Table of contents
1 Introduction...................................................................................................................................................7
1.1 Purpose of this documentation.................................................................................................7
1.2 Document history .....................................................................................................................7
1.3 Checking the consignment.......................................................................................................8
1.4 Items supplied ..........................................................................................................................8
1.5 Security information .................................................................................................................8
1.6 Transportation and storage ......................................................................................................9
1.7 Notes on warranty ....................................................................................................................9
2 Safety notes................................................................................................................................................11
2.1 Laws and directives................................................................................................................11
2.2 Conformity with European directives......................................................................................12
2.3 Installation in hazardous location ...........................................................................................12
3 Description..................................................................................................................................................15
3.1 System components...............................................................................................................15
3.2 Operating principle .................................................................................................................15
3.3 Applications............................................................................................................................15
3.4 Features .................................................................................................................................16
3.5 MAG 5000/MAG 6000 versions .............................................................................................16
3.6 Nameplate layout ...................................................................................................................17
4 Installing/Mounting......................................................................................................................................21
4.1 Introduction ............................................................................................................................21
4.2 Installation conditions.............................................................................................................22
4.3 MAG 5000/6000 compact ......................................................................................................24
4.4 Remote installation.................................................................................................................26
4.4.1 At sensor ................................................................................................................................26
4.5 MAG 5000/6000 CT ...............................................................................................................30
4.5.1 Installing hardware key ..........................................................................................................30
4.5.2 Sealing of MAG 5000/6000 CT ..............................................................................................31
4.5.2.1 Verification sealing .................................................................................................................31
4.5.2.2 User sealing ...........................................................................................................................32
4.5.3 Installation conditions.............................................................................................................32
4.5.3.1 MI-001 ....................................................................................................................................32
4.5.3.2 PTB K7.2................................................................................................................................33
4.6 Turning transmitter/keypad ....................................................................................................33
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5 Connecting .................................................................................................................................................37
5.1 Electrical connection ..............................................................................................................38
5.2 Electrical connection PTB K7.2..............................................................................................40
5.3 Connection of add-on modules ..............................................................................................40
6 Commissioning ...........................................................................................................................................41
6.1 MAG 5000/6000 Blind ............................................................................................................41
6.2 Local user interface................................................................................................................42
6.3 Menu structure .......................................................................................................................43
6.4 Changing password ...............................................................................................................44
6.5 Changing basic settings .........................................................................................................44
6.6 Changing operator menu setup..............................................................................................47
6.7 Changing language ................................................................................................................48
7 Operating....................................................................................................................................................51
7.1 Output settings .......................................................................................................................51
7.2 External input .........................................................................................................................53
7.3 Sensor characteristics............................................................................................................53
7.4 Reset mode............................................................................................................................53
7.5 Service mode .........................................................................................................................55
7.6 MAG 5000 CT and MAG 6000 CT settings............................................................................55
7.7 MAG 6000 SV ........................................................................................................................56
8 Service and maintenance ...........................................................................................................................57
8.1 Transmitter check list .............................................................................................................57
8.2 Technical support...................................................................................................................58
8.3 Return procedure ...................................................................................................................59
8.4 Recalibration ..........................................................................................................................60
9 Diagnostics and Troubleshooting ...............................................................................................................61
9.1 Diagnostics.............................................................................................................................61
9.2 List of error numbers ..............................................................................................................63
10 Technical data ............................................................................................................................................67
10.1 Technical specifications .........................................................................................................67
10.2 Accuracy ................................................................................................................................70
10.3 Output characteristics ............................................................................................................72
10.4 Cable data..............................................................................................................................75
10.5 Cable requirements................................................................................................................76
Table of contents
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A Spare parts/Accessories.............................................................................................................................77
A.1 Ordering of spare parts ..........................................................................................................77
A.2 Spare parts.............................................................................................................................77
A.3 Sun shield ..............................................................................................................................78
B Menu diagrams...........................................................................................................................................79
B.1 Transmitter menu overview....................................................................................................79
B.2 Basic settings .........................................................................................................................80
B.3 Current output ........................................................................................................................83
B.4 Digital output - pulse ..............................................................................................................83
B.5 Digital output - frequency .......................................................................................................84
B.6 Digital output / Relay output - Error level ...............................................................................84
B.7 Digital output / Relay output - Error number...........................................................................84
B.8 Digital output / Relay output - Direction/limit ..........................................................................85
B.9 Relay output - Cleaning..........................................................................................................85
B.10 Digital output / Relay output - Batch.......................................................................................85
B.11 External input .........................................................................................................................87
B.12 Sensor characteristics............................................................................................................88
B.13 Reset mode............................................................................................................................89
B.14 Reset mode - MAG 6000 SV..................................................................................................90
B.15 Service mode .........................................................................................................................91
B.16 Operator menu setup .............................................................................................................92
B.17 Product identity ......................................................................................................................93
B.18 Add-on communication module..............................................................................................94
B.19 Change password ..................................................................................................................94
C Factory settings ..........................................................................................................................................95
C.1 Transmitter factory settings....................................................................................................95
C.2 50 Hz Dimension dependent Qmax .......................................................................................97
C.3 60 Hz Dimension dependent Qmax .......................................................................................98
C.4 50 Hz Dimension dependent volume/pulse and batch.........................................................100
C.5 60 Hz Dimension dependent volume/pulse and batch.........................................................101
D Product documentation and support.........................................................................................................103
D.1 Product documentation ........................................................................................................103
D.2 Technical support.................................................................................................................104
Index.........................................................................................................................................................105
Table of contents
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Table of contents
SITRANS FM MAG 5000/6000 IP67
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Introduction 1
1.1 Purpose of this documentation
These instructions contain all information required to commission and use the device. Read the
instructions carefully prior to installation and commissioning. In order to use the device
correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
1.2 Document history
This document describes:
● SITRANS F MAG 5000 and MAG 6000 transmitters (standard version).
● Optional versions:
– MAG 5000 Blind and MAG 6000 Blind
– MAG 5000 CT and MAG 6000 CT
– MAG 6000 SV
Documentation history
The following table shows major changes in the documentation compared to the previous
edition.
Edition Remarks FW version
12/2019 ● BBL42 as default unit
●Improved operation without SENSORPROM
● Responsibility transfer to Siemens AG
4.09
12/2013 ● Customer defined unit
●Velocity value with unit
● Operational without SENSORPROM
● Signal suitability
4.07
01/2012 4.04
01/2010 First edition
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1.3 Checking the consignment
1. Check the packaging and the delivered items for visible damages.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
●Do not use damaged or incomplete devices.
1.4 Items supplied
● SITRANS F M MAG 5000/6000 transmitter
●Siemens Process Instrumentation documentation disk
containing certificates, and manuals
● Safety note
● Calibration report
Safety Note
Cal. rep.
1.5 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. firewalls and/or network segmentation) are in
place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
Introduction
1.5 Security information
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supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.
1.6 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
● Keep the original packaging for subsequent transportation.
● Devices/replacement parts should be returned in their original packaging.
● If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.
NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
●Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data
(Page 67).
1.7 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
Introduction
1.7 Notes on warranty
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Introduction
1.7 Notes on warranty
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Safety notes 2
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Only qualified personnel should install or operate this instrument.
Note
Alterations to the product, including opening or improper modifications of the product are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
2.1 Laws and directives
General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-14
for the European Community.
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device the requirements described in these
Operating Instructions must be observed.
Environmental conditions according to IEC 61010-1 (2010)
● Indoor use
● Altitude up to 2000m
● Maximum relative humidity 80% for temperatures up to 31°C (88°F) decreasing linearly up
to 50% relative humidity from 40°C (104°F)
● Main supply voltage fluctuations up to ±10% of the nominal voltage (see Technical
specifications (Page 67))
● Overvoltage category II
● Pollution degree 2
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Environmental conditions according MID (Directive 2014/32/EU)
●Environment class: E2 (electromagnetic), M1 (mechanical)
● Climatic class: -25°C - +55°C, condensing, closed
2.2 Conformity with European directives
The CE marking on the device symbolizes the conformity with the following European
directives:
Electromagnetic compatibili‐
ty EMC
2014/30/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to elec‐
tromagnetic compatibility
Low voltage directive LVD
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed
for use within certain voltage limits
Atmosphère explosible
ATEX
2014/34/EU
Directive of the European Parliament and the Council on the
harmonisation of the laws of the Member States relating to
equipment and protective systems intended for use in potentially
explosive atmospheres
CT: Measuring instruments
directive MID
2014/32/EU
Directive of the European Parliament and the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of measuring instruments
The applicable directives can be found in the EU declaration of conformity of the specific device.
2.3 Installation in hazardous location
WARNING
Conditions for safe use
Equipment used in hazardous areas must be Ex-approved and marked accordingly. It is
required that the special conditions for safe use provided in the manual and in the Ex
certificate are followed!
Ex approvals
CSA Class I, Division 2, Groups A, B, C and D. Code T5 for an ambient temperature of +60 °C.
FM Class I, Division 2, Groups A, B, C and D and Class I, Zone 2, Group IIC indoor/outdoor
Type IP67 hazardous (classified) locations.
Safety notes
2.3 Installation in hazardous location
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Process temperature specifications for Ex use
Temperature class Ambient temperature [°C]
-40 to +40 -40 to +50 -40 to +60
T2 180 - -
T3 165 140 -
T4 100 100 80
T5 65 65 65
T6 50 50 50
EX requirements
It is required that:
● Electrical connections are in accordance with Elex V (VO in explosion hazardous areas) and
EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas).
● The protective cover over the power supply is properly installed. For intrinsically safe circuits
the connection area can be opened.
● Appropriate cable connectors are used for the output cicuits: intrinsically safe: blue, non-
intrinsically safe: black.
● Sensor and transmitter are connected to the potential equalization. For intrinsically safe
output circuits potential equalization must be maintained along the entire connection path.
● Sensor insulation thickness is max. 100mm (only insulated sensors).
● EN60079-31 is considered for installation in areas with combustible dust.
● When protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the potential equalization (PA) can exist, even during a fault condition.
Safety notes
2.3 Installation in hazardous location
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Safety notes
2.3 Installation in hazardous location
SITRANS FM MAG 5000/6000 IP67
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Description 3
3.1 System components
A SITRANS F M MAG 5000/6000 flowmeter system includes:
●Transmitter (type SITRANS F M MAG 5000/6000)
● Sensor (types: SITRANS F MAG 1100/1100F/3100/3100 P/5100 W)
● Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS
485, Foundation Fieldbus H1, Devicenet)
● SENSORPROM memory unit
Communication solutions
The SITRANS F USM II range of add on modules, presently including HART, Foundation
Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with
the SITRANS F M MAG 6000 transmitter.
3.2 Operating principle
The transmitters are microprocessor-based with a built-in alphanumeric display in several
languages. The flow measuring principle is based on Faraday's law of electromagnetic
induction. Magnet coils mounted diametrically on the measuring pipe generate a pulsed
electromagnetic field. The liquid flowing through this electromagnetic field induces a voltage.
The transmitters evaluate the signals from the associated electromagnetic sensors, convert the
signals into appropriate standard signals such as 4 to 20 mA, and also fulfil the task of a power
supply unit providing the magnet coils with a constant current.
The transmitter consists of a number of function blocks which convert the sensor voltage into
flow readings.
3.3 Applications
The pulsed DC-powered magnetic flowmeters are suitable for measuring the flow of almost all
electrically conductive liquids, pastes, and slurries with max. 40% solids.
The main applications can be found in the following sectors:
● Water and waste water
● Chemical and pharmaceutical industries
● Food & beverage industry
● Mining and cements industries
● Pulp and paper industry
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● Steel industry
●Power generation; utility and chilled water industry
WARNING
This is a Class A product
In a domestic environment this product may cause radio interference in which case the user
may be required to take adequate measures.
3.4 Features
Power supply
2 different types of power supply are available. A 12 to 24 V AC/DC and a 115 to 230 V AC
switch mode type.
Coil current module generates a pulsating magnetizing current that drives the coils in the
sensor. The current is permanently monitored and corrected. Errors or cable faults are
registered by the self-monitoring circuit.
Input circuit amplifies the flow-proportional signal from the electrodes. The input impedance is
extremely high: >1014 Ω which allows flow measurements on fluids with conductivities aslow
as 5 μS/cm. Measuring errors due to cable capacitance are eliminated due to active cable
screening.
Digital signal processor converts the analog flow signal to a digital signal and suppresses
electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term
drift and temperature drift are monitored and continuously compensated for via the
selfmonitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC
with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic
range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.
Dialog module
The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate
or a totalizer value as a primary reading.
Output module
The output module converts flow data to analog, digital and relay outputs. The outputs are
galvanically isolated and can be individually set to suit a particular application.
3.5 MAG 5000/MAG 6000 versions
The transmitters are designed in various versions and offer high performance and easy
installation, commissioning and maintenance.
Description
3.5 MAG 5000/MAG 6000 versions
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Standard version
The standard version is an IP67 version for compact or remote installation. Its robust design
ensures a long lifetime if installed outdoors.
Blind version
This version carries all the normal MAG 5000/6000 features, except those associated with the
display and keypad.
Both current and digital outputs are available.
Factory setting of current output in unit is switched off when delivered.
CT version
The MAG 5000/6000 CT version is a custody transfer approved transmitter.
It is approved according to:
● Cold water approval:
– MI-001 (Tested according to OIML R 49)
● Other media than water:
– PTB K7.2
The above approval specifications apply at the time of publication. For the latest approval
updates, see: http://support.automation.siemens.com/WW/view/en/10806951/134200
SV version (MAG 6000 only)
This version is identical to the standard MAG 6000 transmitters except for the following
additional functions:
● Zero point adjustment
● Adjustable excitation frequency up to 44 Hz
3.6 Nameplate layout
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the scope of delivery, and the information on the type plate corresponds to the
ordering information.
Description
3.6 Nameplate layout
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Identification
6,75$16)00$*&7:2UGHU1R6HULDO1R6XSSO\,31(0$7DPE&ODVV,'LYLVLRQ*URXS$%&'712',5(&7681/,*+7(;32685(0($$$$+9$&+]9$rWRr&r)WRr)
6LHPHQV$*'(.DUOVUXKH0DGHLQ)UDQFH
0HDVXULQJ(TXLSPHQW1$
APPROVED

①Manufacturer
②Product name
③Order number
④Serial number
⑤Power supply
⑥Degree of protection
⑦Ambient temperature
⑧Conformity with country-specific directives
⑨Place of manufacture
Figure 3-1 MAG 6000 transmitter nameplate example
Description
3.6 Nameplate layout
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
①Manufacturer
②Product name
③System order number
④System serial number
⑤Transmitter serial number
⑥Sensor serial number
⑦Software version and hardware version
⑧Ambient temperature
⑨Uncertainty
⑩Certification number
⑪Conformity with country-specific directives
⑫Place of manufacture
Figure 3-2 MAG 6000 CT system nameplate example
Description
3.6 Nameplate layout
SITRANS FM MAG 5000/6000 IP67
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
①Manufacturer
②Product name
③System order number
④System serial number
⑤Nominal diameter
⑥Sensor material
⑦Meter orientation
⑧Environmental Class
⑨Fluid group
⑩Power supply
⑪Certification number
⑫Maximum allowable working pressures
⑬Max. media temperature
⑭Min. media temperature
⑮Process connection
⑯Year of manufacturing
⑰Software version and hardware version
⑱Dynamic range
⑲Maximum flow rate
⑳Conformity with country-specific directives
Place of manufacture
Figure 3-3 MAG 5000/6000 CT system sensor nameplate example
Note
The matched paired transmitter and sensor shall be mounted together
At installation, please check that the system nameplates of transmitter and sensor have the
same system serial number.
Description
3.6 Nameplate layout
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