Sioux Tools 2A2108BTCF Operation manual

NOTE: Parts are no longer available for this tool.
The manual will continue on the next page.

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Form Z287
Date 5-94
Printed In U.S.A.
All Sioux Air Tools are manufactured to extremely close tolerances. Reasonable care and preventa-
tive maintenance will greatly prolong their service life.
This line of tools is designed for a long life of continuous duty on assembly lines, with a minimum of
service and maintenance. Rotating parts are mounted on extra-capacity ball bearings, rotors, and
spindles are finished to extreme accuracy for power and low air consumption, gears and pinions are
oversize and correctly hardened for uietness and long life.
Before connecting the tool, blow the air line to remove water and dirt which may have accumulated.
This is especially important for a new line or when the line has not been used for some time.
Sioux Air line lubricators are recommended. When used adjust lubricator to deliver 2 to 4 drops of
Sioux Air Motor Oil No. 288 per minute to the air tool. If tool is not used with a lubricator, place 10 to
15 drops of Sioux No. 288 oil into air inlet twice daily.
Air supply hose should not be less than 3/8" I.D. If extension hose is necessary, use 1/2" I.D. hose
with couplings not less than 3/8" I.D.
SAFETY PRECAUTIONS
1. Keep Work Area Clean: Cluttered areas and benches invite accidents.
2. Wear Proper Apparel: No loose clothing or jewelry to get caught in moving parts.
3. Use Safety Glasses: Protect your eyes.
4. Secure Work: Use clamps or vise to hold work. Its safer than using your hand and it frees both
hands to operate tool.
5. Dont Overreach: Keep proper footing and balance at all times.
6. Disconnect Tools: When not in use, before servicing, or when changing accessories.
7. Remove Adjusting Key and Wrenches: Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
INSTRUCTIONS & PARTS LIST FOR
2A2108BTCF ANGLE TORQUE CONTROL TOOL

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PARTS LIST FOR
2A2108BTCF ANGLE TORQUE CONTROL TOOL
1. 65065 AdaptorInlet (Includes Fig. 3)
2. 65066 Bail
3. 1437 RingO
4. 21417 Spring
5. 30462 Screen
6. 07094 Screw (4) #10-24 x 1 3/4"
7. 650 1 Muffler
. 650 2 PadSilencer
9. 07096 Screw (2) #10-24 x 3/ "
10. 6513 PinDowel (5/32" x 1")
11. 65075 AssyBack Cap
12. 21372 Spring
13. 63241 AssyValve
14. 14290 RingO (2)
15. 65064 Body-Valve (Includes Fig. 14)
16. 25196 Washer (2)
17. 06650 Screw (2)
1 . 30293 PinRoll
19. 6507 Lever
20. 65071 Bumper
21. 65449 WasherFlange
22. 65353 Spring
23. 6506 ValveSpool
24. 14309 RingO
25. 65074 ValveReversing (Includes Fig. 24)
26. 21401 Spring
27. 14350 Valve
2 . 14394 RingO (2)
29. 65067 BodyPilot Valve (Includes Fig. 2 )
30. 44779 RodPush
31. 65063 Gasket
32. 65062 Housing
33. 21491 RingRetaining
34. 10230 BearingBall
35. 10552 End PlateRear
36. 54 61 Rotor ( Tooth)(250 RPM)
Fig. Part
No. No. Description
37. 63192 AssyRotor Vane (Set of 5)
3 . 6410 Cylinder (Rev)
39. 04210 RingO
40. 65056 End PlateFront (Includes Fig. 39)
41. 650 0 Roller
42 10220 BearingBall
43. 633 6 AssyPlanetary Reduction (250 RPM)
44. 10203 BearingBall (3)
45. 25439 Washer (4)
46. 64160 CarrierGear (250 RPM)
4 . 19314 AssyGear & Bearing (250 RPM)
49. 30062 Pin (4)
50. 10040 BearingNeedle (2)
51. 6606 GearRing
52. 21510 RingRetaining
53. 6337 AssyPlanetary Reduction (250 RPM)
54. 64162 CarrierGear (250 RPM)
55. 1022 BearingBall
57. 19314 AssyGear & Bearing (250 RPM)
5 . 10040 BearingNeedle (2)(250 RPM)
59. 66069 ClutchRelease
60. 10299 Ball (3)
61. 66070 AssyGear & Clutch Case
62. 65190 Bail
63. 66067 Spring
64. 65045 NutAdjustment
65. 65043 Connector
66. 10055 BearingThrust
67. 10059 BearingNeedle Thrust
6 . 100 BearingThrust
65204 Wrench (1/4" and 3/ " Square Nutrunners)
(Clutch Adjustment)
Fig. Part
No. No. Description

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PARTS LIST FOR
2A2108BTCF ANGLE TORQUE CONTROL TOOL
1. 43795 AssySmall Angle Head (Housing)
2. 30356 FittingGrease
3. 10012 BearingNeedle
4. 21545 RingRetaining
5. 19721A AssyGear & Pinion (Includes Fig. 23)
19721 AssyGear & Pinion (Includes Fig. 23)
[Used On Earlier
Models]
6. 10226 BearingBall (2)
7. 43564 SpindleTool (3/ " Sq.)
. 34667 RetainerPlunger
9. 21223 Spring (3/ " Sq.)
10. 34666 Plunger (3/ " Sq.)
11. 44776 RetainerBearing
23. 19721A AssyGear & Pinion (Includes Fig. 5)
19721 AssyGear & Pinion (Includes Fig. 5)
[Used On Earlier Models]
24. 21401 Spring
25. 10049 BearingNeedle
26. 447 0 Spacer (Not used with 19721A Gear Set)
27. 35214 Washer
2 . 44775 RetainerBearing
omplete Assembly
53429 AssyAngle Head (3/ " Square)
Fig. Part
No. No. Description

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OPERATION
These tools are lever operated torque control
tools. The air motor starts when the operating
lever is depressed. (Hold the lever ully depressed
in order to achieve uni orm motor per ormance.)
The tool stops automatically a ter the clutch has
released its preset torque into the astener. To
restart the tool, release the lever and depress
again or the next astener. (It is normal or the
tool to bleed a small amount o air thru the
exhaust a ter the tool has stopped and the lever
is still depressed.)
Lever operated tools have a speed control lo-
cated under the lever. Rotate the valve in either
direction to control the tool speed. (Do not reduce
tool speed so low that the output torque is lower
than the clutch setting torque. This will result in
the tool stalling be ore the clutch releases.)
The clutch design allows or consistent torque
control in the orward (right hand) direction only.
The clutch will operate in the reverse (le t hand)
direction but at a much higher release torque with
more torque scatter.
LUBRICATION
The lubrication received during assembly is sat-
is actory or 500,000 cycles. When servicing the
tool, use 1/4 oz. o Sioux #1232 grease in the
gearing and clutch and 1/8 oz. in the angle head.
CLUTCH ADJUSTMENT
Tools are shipped with the clutch adjusted to high
torque setting so that the locking screw is on
center position to the circular H mark on the
clutch case. High and low torque settings or the
clutch are set by adjusting the clutch externally or
internally (see below) to center the locking screw
#07096 in the marked circles with H and L
designation.
External AdjustmentUncouple air hose rom
tool to prevent accidental start up. Remove two
#07096 screws with 1/8" allen wrench. One screw
is on outside o clutch case which unlocks the
adjustment nut on the inside o the clutch case.
The other screw is in the inlet end o the tool which
retains the #65138 pin in storage. Remove pin
rom storage hole and insert pin in adjustment nut
hole. Turn the output spindle with #65204 wrench
until the pin drops thru the driving slot o the
spindle. The pin must drop ar enough to clear the
internal threads o the clutch case. Turn the
spindle clockwise to increase torque (adjustment
nut has right hand threads). Turn the spindle until
the screw hole in the adjustment nut is centered
on circular H or L mark. Do not turn adjustment
nut by running the motor. The pin will drop reely
rom hole when the tool is tapped with hand.
Install locking screw and test tool. Return pin to
storage hole and replace screw to retain the pin.
Internal AdjustmentUncouple air hose rom
tool to prevent accidental start up. Remove #07096
screw with 1/8" allen wrench rom outside o
clutch case to unlock adjustment nut. Also, re-
move angle head assembly. Pull drive spindle
rom tool. The adjusting nut can be turned with a
1/2" square drive socket extension. The adjust-
ment nut has right hand threads. Turn the adjust-
ment nut until the screw hole is centered on
circular H or L mark and install locking screw.

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Printed In U.S.A.

This pdf incorporates the following model numbers:
2A2108BTCF