SIP Tempest TP550/206 User manual

28
FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.
Ref: 070515
1
Tempest
TP550/206
Petrol Pressure Washer
08918
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.

2
27
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
Tempest TP550/206 Petrol Pressure Washer - SIP Part. No. 08918
Conforms to the requirements of the following directive(s), as indicated.
2006/42/EC Machinery Directive
2004/108/EC EMC Directive
97/68/EC Emissions From Non-road Mobile Machinery
As Amended By
2012/46/EU
2000/14/EC Noise Emission Directive
As Amended By
2005/88/EC
2002/95/EC RoHS Directive
And the relevant harmonised standard(s), including:
EN 55012:2007+A1
EN 61000-6-1:2007
Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 23/08/2014.
DECLARATION OF CONFORMITY

26
Ref. No. Description SIP Code Ref. No. Description SIP Code
47. O-ring PW08-00311 52. Plug PW08-00316
48. O-ring PW08-00312 2, 53 - 65. Bypass kit PW08-00317
49. Steel ball PW08-00313 33, 66 - 69. Valve complete PW08-00318
50. Spring PW08-00314 70. Sight glass PW08-00319
51. O-ring PW08-00315
PARTS LIST
PUMP….cont
ENGINE
Ref. No. Description SIP Code Ref. No. Description SIP Code
N/A. Ignition coil PW08-00351 N/A. Air filter PW08-00357
N/A. Switch PW08-00352 N/A. Fuel tank cap PW08-00358
N/A. Pull cord PW08-00353 N/A. Fuel tank filter PW08-00359
N/A. Carburettor gasket PW08-00354 N/A. Fuel tank PW08-00360
N/A. Carburettor PW08-00355 N/A. Fuel tap PW08-00361
N/A. Air filter gasket PW08-00356 N/A. Low oil sensor PW08-00362
N/A. Spark plug 55770 N/A. Speed governor assy. PW08-00363
3
CONTENTS
Page No. Description
3. Contents
4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
7. Guarantee
8. Technical Specifications
8. Getting To Know Your Pressure washer
9. Assembly Instructions
11. Operating Instructions
18. Maintenance
20. Troubleshooting
21. Exploded Drawing (Main Unit)
22. Parts List (Main Unit)
23. Exploded Drawing (Pump)
24. Parts List (Pump)
25. Parts List (Engine)
27. Declaration Of Conformity

4
SAFETY INSTRUCTIONS
Every SIP pressure washer is carefully packed after assembly; On receiving the pressure
washer, check that it has not been damaged during transportation. If the pressure
washer is damaged, inform your distributor immediately, and, do not put the pressure
washer into operation until the damage has been repaired or the item replaced.
Before starting or servicing the pressure washer, read and understand all instruc-
tions. Failure to follow safety precautions or instructions can cause equipment
damage and/or serious personal injury; Retain all manuals for future reference.
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.
Poisonous Fumes: Indicates a risk of possible inhalation of harmful fumes if
care is not taken.
Flammable: Indicates possible risk of combustion if care is not taken.
Hot Surfaces: Indicates risk of possible burning due to hot surfaces creat-
ed during normal operation.
Important: Please read the following instructions carefully, failure to do
so could lead to serious personal injury and / or damage to the pres-
sure washer.
25
PARTS LIST
PUMP
Ref. No. Description SIP Code Ref. No. Description SIP Code
1. Filler bung PW08-00265 24. Nut PW08-00288
2. O-ring PW08-00266 25. Filter PW08-00289
3. Pump casing PW08-00267 26. Thermostatic valve PW08-00290
4. Oil seal PW08-00268 27. Thermostatic valve cap PW08-00291
5. Bearing PW08-00269 28. Bolt (M8 x 50) PW08-00292
6. Swash plate PW08-00270 29. O-ring PW08-00293
7. Bearing PW08-00271 30. Water return valve PW08-00294
8. Circlip PW08-00272 31. Spring PW08-00295
9. Spring seat PW08-00273 32. Vacuum nozzle PW08-00296
10. Spring PW08-00274 33. O-ring PW08-00297
11. Pin PW08-00275 34. O-ring PW08-00298
12. O-ring PW08-00276 35. Vacuum valve PW08-00299
13. Pump cover PW08-00277 36. Connector PW08-00300
14. Oil seal PW08-00278 37. Bracket PW08-00301
15. Gasket PW08-00279 38. Steel ball PW08-00302
16. Low pressure seal PW08-00280 39. Circlip PW08-00303
17. Spacer PW08-00281 40. Overflow valve PW08-00304
18. O-ring PW08-00282 41. O-ring PW08-00305
19. O-ring PW08-00283 42. Pin PW08-00306
20. Washer PW08-00284 43. Water outlet base PW08-00307
21. High pressure seal PW08-00285 44. Bolt (M5 x 30) PW08-00308
22. Pump head PW08-00286 45. Snap ring PW08-00309
23. Connector PW08-00287 46. Connector PW08-00310

24
EXPLODED DRAWING
PUMP
5
SAFETY INSTRUCTIONS….cont
Never use this pressure washer for any application other than that specified by the
manufacturer. Never operate this pressure washer under conditions not approved
by the manufacturer.
Never attempt to modify this pressure washer to perform in any manner not intend-
ed by the manufacturer.
Use only products and parts recommended by the manufacturer for maintenance
and repairs.
Be sure that the pressure washer is operated only by persons who have read and
who understand all of the safety and operating instructions.
Be sure that the pressure washer is placed on a flat level surface prior to and during
operation. The pressure washer must not slide or shift during operation.
Keep all untrained persons away from the pressure washer during operation.
Do not allow persons wearing loose clothing or jewellery to start or operate the
pressure washer. Loose clothing or jewellery may become entangled in moving
components, causing equipment damage and/or personal injury.
Be aware of moving parts and hot surfaces that occur during normal operation of
this pressure washer.
Never operate the pressure washer with damaged, broken or missing parts, or with
any guards or covers removed.
Do not refill the fuel tank while the engine is running, or still hot.
Be careful to prevent fuel spillage during refills.
Be sure the fuel tank cap is securely in place before starting the engine.
Allow the engine to cool before refuelling, or servicing.
Never refuel whilst smoking or in the vicinity of a naked flame, or other ignition
source.
Take care not to spill any fuel on the engine, exhaust or any part of the pressure
washer.
Should any fuel make contact with your clothes; change and wash them immedi-
ately.
If any fuel makes contact with your skin wash with soap and water immediately.
If you swallow any fuel, inhale any vapour or allow contact with your eyes, seek
medical attention immediately.
Be sure to store petrol in clean containers that do not contain water, dirt or rust as
this will reduce the life of the engine; ensure that all local fuel storage laws are fol-
lowed.
Never operate this pressure washer in an explosive atmosphere or near any flam-
mable sources.
Always operate this pressure washer in a well ventilated area to reduce the risk of
suffocation.
Never drag the pressure washer with the hose in order to move it.
Never cover the pressure washer or restrict the exhaust or air flow in any way.
Always ensure that the pressure washer is at least 1m (3ft) away from any walls or

6
buildings to allow correct air flow.
Always connect the water inlet to an adequate supply with enough flow and pres-
sure; such as mains water supply.
Only connect the pressure washer to a cold water supply; never connect to a hot
water supply.
This pressure washer was not designed to ‘suck’ water from a barrel of water, or simi-
lar.
When not in use, always ensure that the pressure washer is fully drained of any wa-
ter and stored in a warm environment to protect it from frost damage.
Never direct the flow of water at other persons or animals.
Never direct the flow of water at electrical or electronic items.
Never direct the flow of water towards the pressure washer itself.
Do not stand or sit on the pressure washer, it was not designed for this purpose.
Never run the pressure washer without a clean water supply connected to it.
Never run the pressure washer for more than 3 minutes without depressing the trig-
ger.
Understand the operating environment; Before each use the operator should as-
sess, understand and where possible reduce the specific risks and dangers associ-
ated with the operating environment. Bystanders should also be made aware of
any risks associated with the operating environment.
SAFETY INSTRUCTIONS….cont
Caution: Anyone who operates this pressure washer should read and
fully understand all of the instructions and warnings in this manual.
Hot Surfaces: During normal operation certain parts of this pressure washer will
become hot. Always stay alert and be aware of hot components / surfaces.
Allow the engine to cool before attempting to move, clean or maintain the
pressure washer.
Poisonous Fumes: Exhaust fumes produced during normal operation
are poisonous. Do not operate this pressure washer in enclosed areas.
Always wear eye protection when using or maintaining the pressure
washer. Close bystanders should also wear adequate eye protection.
23
PARTS LIST
MAIN UNIT
Ref. No. Description SIP Code Ref. No. Description SIP Code
1. Bolt (M6 x 40) PW08-00320 17. Handle cover PW08-00336
2. Front foot PW08-00321 18-22. Nozzle set 72809
3. Nut (M6) PW08-00322 23. Rear cover PW08-00337
4. Frame PW08-00323 24. Front cover PW08-00338
5. Washer PW08-00324 25. Screw (M5x12) PW08-00339
6. Wheel PW08-00325 26. Tool box PW08-00340
7. Wheel clip PW08-00326 27. Screw PW08-00341
8. Washer PW08-00327 28. Hose PW08-00342
9. Axle PW08-00328 29. Filter PW08-00343
10. Knob PW08-00329 30. Bolt (M8 x 25) PW08-00344
11. Washer PW08-00330 31. Inlet connector PW08-00345
12. Bolt (M8 x 50) PW08-00331 32. Pump PW08-00346
13. Frame bung PW08-00332 33. Key PW08-00347
14. Pistol PW08-00333 34. Engine PW08-00348
15. Lance PW08-00334 35. Nut M8 PW08-00349
16. Handle PW08-00335 36. Bolt (M8 x 34) PW08-00350
72809 Nozzle set: 0˚ Red 15˚ Yellow 25˚ Green 40˚ White Chemical Black

22
EXPLODED DRAWING
MAIN UNIT
7
GUARANTEE
Guarantee:
This SIP pressure washer is covered by a 12 month parts and labour warranty covering
failure due to manufacturers defects. This does not cover failure due to misuse or op-
erating the pressure washer outside the scope of this manual - any claims deemed to
be outside the scope of the warranty may be subject to charges Including, but not
limited to parts, labour and carriage costs.
This guarantee does not cover consumables such as filters, spark plugs & oil etc.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
SAFETY INSTRUCTIONS….cont
Flammable: The fuel used to run this pressure washer (unleaded petrol) is highly
flammable. Never re-fuel the pressure washer whilst it is still running. Store unused
fuel safely and away from children and in accordance with local regulations /
laws.
Caution: The warnings and cautions mentioned in this user manual can not cover all
possible conditions and situations that may occur. It must be understood by the operator
that common sense and caution are factors which cannot be built into this product, but
must be applied.
Note: Proof of purchase will be required before any warranty can be hon-
oured.

8
TECHNICAL SPECIFICATIONS
Model Tempest TP550/206
Part number 08918
Maximum Pressure 207bar (3000psi)
Maximum Water Flow Rate 545 l/hour
Hose Length 7 Metres
Engine type 4-stroke, single cylinder,
air cooled, OHV
Engine size 7 HP
Fuel type Unleaded petrol
Fuel tank capacity 3.6 Litres
Oil Type (engine) SAE 10w30
Oil Capacity (approx.) 0.6 Litres
Oil Type (high pressure pump) 85w90
Sound power (LwA) 109 dB(A)
Net. Weight 28kg
21
TROUBLESHOOTING
Symptom Possible Cause Possible Solution
Engine Will Not Start. No fuel.
Low oil level.
Choke is not in the
correct position.
Back pressure in the
pumping system.
Put fuel into fuel tank.
Add oil to the engine.
Slide the choke lever to
the correct position.
Press and hold the trigger
to release the pressure.
Unit Does Not Produce
High Pressure Output.
Diameter of inlet
hose too small.
Water supply is re-
stricted.
Not enough flow /
pressure from inlet
hose.
Inlet filter is clogged.
Black low pressure
nozzle is fitted.
Replace the inlet hose
with a larger one.
Check inlet hose for kinks
or leaks etc.
Ensure tap is fully open;
shorten the length of inlet
hose.
Check the inlet filter and
clean as necessary.
Replace the nozzle with a
higher pressure one.
No Detergent Through
Nozzle.
Detergent hose not
connected to the
machine correctly.
Detergent too thick.
Detergent pipe filter
is blocked.
Nozzle, other than
the black low pres-
sure nozzle fitted.
Damaged, blocked
or kinked detergent
suction hose.
Check connection to
machine.
Dilute the detergent.
Check and clean filter as
necessary.
Fit the black, low pressure
nozzle.
Check hose for kinks,
blockages or damage;
Replace as necessary.

20
MAINTENANCE INSTRUCTIONS….cont
To prevent fuel spillage when transporting or during temporary storage, the pressure
washer should be stored upright in its normal operating position, ideally with all of the
fuel removed and with the engine switch off.
Long Term Storage (1 month or greater).
1. Be sure the storage area is free of excessive humidity and dust and is not so cool
that any water inside the pressure washer could freeze.
2. Completely drain the fuel from the tank. Open the fuel valve, start the engine and
operate it in the idle position until all remaining fuel is used and the engine stops
automatically.
3. Discharge the oil.
4. Remove the spark plug and fill the cylinder with 1 tablespoon of fresh oil. Pull the
starting cord 3-4 times to discharge the remaining oil then reinstall the spark plug.
5. Pull the starting cord slowly until the resistance is strong, this indicates that the pis-
ton is moving to the top of the compression stoke and the valves will be closed.
6. Ensure that there is no water left in the system by holding the trigger open and
blowing compressed air through the water inlet until all of the water has been re-
moved from the system.
CHECK THE FUEL TANK FILTER
TRANSPORTATION AND STORAGE
Check The Fuel Tank Filter (periodically).
Just under the fuel cap is a fuel filter, check this filter periodically and remove any
contaminants which may have accumulated.
1. Remove the fuel tank cap and filter.
2. Clean the filter and, if damaged replace.
3. Insert the filter back into place.
4. Ensure the tank cap is tightly secured.
9
GETTING TO KNOW YOUR PRESSURE WASHER
1
12
2
3
4
5
6
7
8
9
10
13
8
14
11
Ref. No. Description Ref. No. Description
1. Pistol 8. Oil Filler / Dipstick
2. Exhaust 9. Fuel Cap
3. Air Filter 10. Lance
4. Choke 11. Nozzles
5. Fuel Tap 12. Detergent Inlet
6. Recoil Starter 13. Water Outlet
7. Engine On/Off Switch 14. Water Inlet

10
ASSEMBLY INSTRUCTIONS
FITTING THE HANDLE TO THE FRAME
CONNECTING THE HOSE / PISTOL / LANCE
Slide the handle assembly over the main frame.
Ensure that the holes line up and secure in place with the bolt, washer and
hand wheel as shown.
Push the threaded section of the lance into the threaded section of the pistol
assembly (see below, left).
Turn the threaded section of the pistol to fully secure.
Fit one end of the high pressure hose to the fitting on the pistol assembly (see
below, right).
Turn the fitting on the hose clockwise to fully secure.
Note: Ensure that the square section of the bolt sits in the hole on the inside
of the frame; This will stop the bolt from spinning and make tightening
much easier.
Lance Pistol Pistol Hose
Handle
Main Frame
Now push the other end of the high pressure hose into the water outlet (see
page 10).
Turn the fitting on the hose clockwise to fully secure.
19
MAINTENANCE INSTRUCTIONS
Caution: Always turn off the pressure washer and allow to fully cool before
carrying out any maintenance procedures.
CHANGING THE OIL
Clean or Replace The Air Filter (every 50 hours of use)
1. Remove the air filter cover screws.
2. Remove the air filter cover.
3. Remove the air filter element.
4. If the air filter is damaged contact your local distributor to purchase a replace-
ment, If the filter is dirty wash the filter in a solution of warm water and mild deter-
gent and rinse thoroughly. Leave the filter to dry completely, once dried immerse
the filter in clean engine oil and squeeze the filter to remove excess oil - the filter
should only be damp with oil.
5. Put the filter back into its original position and refit the air filter cover etc.
Change The Engine Oil (every 50 hours of use).
1. Turn the oil filler cap counter clockwise and remove from the crankcase.
2. Loosen and remove the oil drain bung and allow the oil to drain into a suitable
container.
3. Refit and tighten the oil drain bung once all of the oil has drained.
4. Fill the crankcase to the max level with fresh oil (see page 11); we recommend
the use of SAE 10W30 oil.
5. Refit the oil filler cap.
CLEAN OR REPLACE THE AIR FILTER
CLEAN OR REPLACE THE SPARK PLUG
Clean or Replace The Spark Plug (every 50 hours of use).
1. Remove the spark plug cap from the spark plug.
2. Use the supplied spark plug spanner to remove the spark plug.
3. Check for discoloration and remove any carbon build up.
4. Check the spark plug gap, it should be between 0.6 and 0.7mm; Adjust if neces-
sary.
5. Check the overall condition of the plug and replace if damaged.
6. Reinstall the plug and refit the spark plug cap.