Skov DOL 530 Manual

2018.06.27 • 604334
Replacement of DOL 530/630
10" CPU Module
Technical User Guide
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2 Technical User Guide
Replacement of DOL 530/630 10" CPU Module
1 Product Description
This is a CPU module for a house controller.
2 Mounting Guide
2.1 Save Current Setup
Save the current setup before replacing the CPU module. For instance, you can take pictures of front views and
the installation menu Show connection (Technical/ Setup/ Show connection) and save the setup on a USB stick.
1) Remove the front panel screws (A) to release the panel, see paragraph 2.3.
2) Remove the front panel.
3) Insert the USB stick into the USB port of the CPU-module.
1) Select Save settings and front views in the menu
Technical/ Service/ USB stick/ Save.
2) Name the setup.
3) Wait until the climate controller indicates that the setup
is saved.
4) Remove the USB stick and wait until the climate
controller has detected that the USB stick has been
removed (approx. five seconds).
If you do not wait long enough, the climate controller
may have problems reading the next USB stick
correctly. This can lead to the following errors: The
USB stick is not formatted correctly, resulting in
problems installing the update from the USB stick.
5) Note or take pictures of the values of the following settings (*If installed).
Function
Preset value
House name
Temperature setpoint
Heat offset setpoint*
Humidity setpoint*
Minimum ventilation/animal
Batch day number
Number of animals
If the climate controller is connected to a network with FarmOnline Explorer
IP setup
UTC time and UTC date
2.2 Backup historical data
If historical data should be moved from old CPU to the new replacement CPU, a backup is needed. An IMX
based CPU module will automatically save all historical data in internal memory, and only use the SD card as
backup media.
Backup of historical data can be configured to be done automatically once per day, and in this way a new backup
is always available if a CPU replacement is needed. The backup is placed on the SD card on the CPU module.

Technical User Guide 3
Replacement of DOL 530/630 10" CPU Module
If no backup has been made earlier, or if a new backup is needed, it can be made manually upon request:
1) Select Save FarmOnline data in the menu Technical/
Service/ Settings/ Backup/ SD card/
2) Wait until the climate controller indicates that the backup
is saved.
3) Remove the SD card from the climate controller.
2.3 Replacing CPU Module
Expert personnel must carry out installation, servicing and troubleshooting of electrical
equipment pursuant to applicable national and international regulations. In Europe, this would be
the EN 60204-1 or other current EU regulations.
The installation of a power supply isolator is required for each motor and power supply to
facilitate voltage-free work on the electrical equipment. SKOV A/S does not supply the power
supply isolator.

4 Technical User Guide
Replacement of DOL 530/630 10" CPU Module
1) Disconnect power to the controller.
2) Remove the front panel screws (A) to release the panel.
3) Disconnect the network connector from the CPU module (G), if your controller is part of a network.
4) Remove the flat cable (B) from the main module.
5) Remove the connector from the backlight supply wire (C).
6) Remove the USB cable as well as the HDMI cable (D) on the interface module (H).
7) Click off the protective grid (E) to release it from the CPU module (G); use a screwdriver as shown in
picture (F).
8) Click off the CPU module (G) as shown in the picture below.
9) Mount the new CPU module and connect the new USB cable as well as the new HDMI cable.
10) Mount the protective grid on the CPU module.
11) Remount the connector to the backlight supply wire (C).
12) Remount the flat cable on the main module (B).
13) Connect the network connector on the CPU module (G), if your controller is part of a network.
14) Mount the panel on the cabinet using the front panel screws (A).
15) Power the controller.
Click off the CPU module on the side
facing the interface module. Then lift
the CPU module to remove it.

Technical User Guide 5
Replacement of DOL 530/630 10" CPU Module
2.4 Select System Software
The CPU module is provided with spare part software. Select the required software variant, when the CPU
starts up.
It is important to select the correct system software to have the required features available in the controller.
There are two ways to select system software:
a) Let the CPU module find the system software in an existing configuration or backup. For instance,
from USB stick or the SD card.
b) Select the system software in a list, which is accessible in the menu Select system.
We recommend choosing option a) if possible, as this will ensure that the controller has the same version.
Note: Once a version has been selected, either by using an existing configuration or by selecting from the list,
one CANNOT change version again.
If the old CPU module contains an SD card, the SD card may
contain a backup, which can be used to load the correct software
version.
If the configuration is available on a USB stick, one should use
this to load the required software version.
Use the menu Find system from SD backup to find SD backup
version.
Use the menu Find system from USB backup to find USB backup
version.
Use the menu Find system from USB setting to find settings saved
on USB.
Use the menu Select system to select the version from the list.
Loading of the required software version does NOT include
settings. Load settings later –see section 2.6.
Select system displays the list of options.
Be careful to select the right version.
The version of the climate controller appears from a label located
on the inside of the cover or on the side of the housing.
The climate controller will restart while loading.
Do not remove the USB stick/SD card until the graphical user
interface is accessible again.
Loading completed successfully.
It is VERY important not to interrupt the power supply while loading the system software.
Do not remove the USB stick/SD card until the loading process is fully completed. In other
words, the graphical user interface is accessible and usable.

6 Technical User Guide
Replacement of DOL 530/630 10" CPU Module
2.5 Setup of CAN protocol
Select the menu Technical/ Setup/ Installation/ I/O Modules
Set the CAN protocol to match the setting on the main module
and the I/O module.
2.6 Loading the Current Setup
Load the current configuration from an external media e.g. the USB stick, which contains a saved version. See
paragraph 2.1.
1) Insert the USB stick into the USB port of the CPU-
module.
2) Select the menu Technical/ Service/ USB stick/ Load/
Load settings and front views.
3) Select the setup copied to the USB stick.
Wait until the setup has been saved.
4) Set the values for the settings noted in the above chart.
5) Disconnect power to the climate controller.
6) Reconnect power to the controller.
Steps 5) and 6) are required to make sure that the controller and
all the components/sensors are configured and working as
expected.
2.7 Restore historical data
The following instruction works on all replacement CPU’s based on the IMX based CPU Module (2 x LAN
ports):
The historical data saved as a backup on the SD card from the old CPU Module can be restored into the
replacement CPU.
Please note that after mounting of the old SD card into the replacement CPU the restore of
historical data should be done immediately!
The reason for this is that the replacement CPU will try to make a new backup on the mounted
SD card during nighttime, and this will only work if no other backup exists on the SD card.
1) Insert the SD card from the old CPU Module in the replacement CPU
2) Select Restore FarmOnline data in the menu Technical/ Service/ Settings/ Backup/ SD card/.
Wait until the restore is completed –it may take up to 15 minutes.
3) When the restore is successfully completed, it is recommended to remove the old SD card and insert
the SD card delivered with the replacement CPU.
The reason for this is that the old backup still occupies a big part of the memory on the old SD card and
prevents a new backup from being made.
Another option is to format the old SD card in order to free all memory on it. Select Format SD card in
the menu Technical/ Service/ Settings/ Backup/ SD card/. (Possible in version 5.3.x and onwards).

Technical User Guide 7
Replacement of DOL 530/630 10" CPU Module
2.8 Verification and Calibration
It is very important to check that the climate controller works as it did, before replacement of the
CPU module, as a few connections may switch in connection with a replacement. The climate
controller will give a warning in this respect, but it will not indicate which connections moved.
If there are animals in the livestock house, it is very important to check the noted values after the
update, so that the day number and all other settings are correct again.
1. Check the front view.
Compare the view with your notes or the pictures taken before the replacement of the CPU module. If you
have lost the setup, you have to set up the front view again.
2. Check configuration after the replacement in the menu Show connections
Check that the connections are as noted or as in the pictures taken before the replacement.
3. Set/check that operation and climate values are the same as before the update according to the notes
entered in the form.
If there are animals in the house, it is very important to check that the values from the chart are the same as
the values shown on the climate controller after the replacement.
4. Reset the climate components to automatic mode.
5. Check that the DOL 53X/DOL 63X works as expected by testing all components.
You do this in the Auto/manual menu. You can test all the functions by activating 'manual'. See technical
manual.
6. Calibrate all equipment again.
DOL 53X/DOL 63X does not load the calibration when replacing the CPU module. A calibration thus has
to be made for winch motors, feed weighers, bird weighers, light, day silo, etc.
7. Set the function Use password as required.
3 Technical Data
DOL 530/630 10" CPU
Electric
Network interface
2 pcs 10/100 BASE+TX RJ 45
USB
2 pcs. USB 2.0 A type
Environment
Ambient temperature, operation
-10 to +45 °C (+14 to 113 °F)
Ambient temperature, storage
-25 to +60 °C (-13 to +140 °F)
Ambient humidity, operation
0-80 % RH

SKOV A/S • Hedelund 4 • Glyngøre • DK-7870 Roslev
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2018.06.27 • 604334 • 9.00 • EN • Made in Denmark