Sloan Royal Use and care manual

Repair Parts and Maintenance Guide
10
Product ID Guide
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The information contained in this document is subject to change without notice.
Royal®
Flushometer
Repair Parts and Maintenance Guide
11
Manual Flushometers
PARTS LIST
Item
No. Code No. Part No. Description
1. 0301172PKA-72 CP Cover
0301435PKA-72-HE CP High Efciency Cover
2. 0301168 A-71 Inside Cover
0301336 A-71-1 Inside Cover (Purple)
3. —Dual-Filtered Bypass Diaphragm Assembly
(refer to table and diagram on following page)
4. 0302390 B-73-A CP ADA-Compliant Triple Seal Handle Assembly
0302267 B-73-A-PH CP ADA-Compliant Triple Seal Handle Assembly
5. 0301082 A-6 CP Handle Coupling
6. 0302109 B-7-A CP Socket Assembly
7. 0302389 B-74-A CP ADA-Compliant Handle
0302264 B-74-A-PH CP ADA-Compliant Handle (Purple Handle)
8. 3302306 B-51-A Triple Seal Handle Repair Kit
9. 5301139 A-31 Handle Gasket – 48 per package
10. 0306125 F-5-AW 3/4” (19 mm) CP Spud Coupling Assembly
0306140 F-5-AU 1-1/4” (32 mm) CP Spud Coupling Assembly
0306146 F-5-AT 1-1/2” (38 mm) CP Spud Coupling Assembly
10A. SEE SLIP JOINT GASKETS AND RINGS TABLE BELOW LEFT
11. 3323182 V-651-A High Back Pressure Vacuum Breaker Repair Kit
12. 3393004 V-600-AA 3/4” (19 mm) x 9” (228 mm) CP Vacuum Breaker
3393006 V-600-AA 1-1/4” (32 mm) x 9” (228 mm) CP Vacuum
Breaker
3393007 V-600-AA 1-1/2” (38 mm) x 9” (228 mm) CP Vacuum
Breaker
13. 0308676 H-550 CP Stop Coupling
14. 0308801 H-551-A CP Adjustable Tailpiece 2-1/16” (52 mm long)
Standard Length*
15A. 5308696 H-553 O-ring – 24 per package
15B. 5308381 H-552 Locking Ring – 12 per package
16. 3308386 H-700-A 1” (25 mm) CP Bak-Chek®Screwdriver Stop
0388141 H-700-A-RW 1” (25 mm) CP Bak-Chek®Screwdriver Stop
3308384 H-700-A 3/4” (19 mm) CP Bak-Chek®Screwdriver Stop
0388142 H-700-A-RW 3/4” (19 mm) CP Bak-Chek®Screwdriver Stop
17. 3308853 H-541-ASD Control Stop Repair Kit †
3308856 H-543-ASD Control Stop Repair Kit ‡
18. 0308612 H-622 CP Bonnet †
0308892 H-608-RW CP Bonnet †
0308843 H-577 CP Bonnet ‡– DISCONTINUED
19. 3308772 H-1010-A Vandal Resistant Control Stop Cap Assembly †
3308790 H-1009-A Vandal Resistant Control Stop Cap Assembly ‡
H-600 3/4” Stop only
20. 0308738 H-573 Control Stop Cap CP †
0308848 H-582 Control Stop Cap CP ‡
21. 3308866 H-574 Control Stop Cap with Bumper †
(–YO Variation)
22. 3308867 H-576 Control Stop Cap with Extended Bumper †
(–YG Variation)
23. 3388015 H-1015 Flow Control Kit (not Shown) (HEU Only)
24. 3308735 H-634-AA-RW 1” (25 mm) Sweat Solder Kit w/ Cast Set Screw
Flange (not shown)
3308736 H-636-AA-RW 3/4” (19 mm) Sweat Solder Kit w/ Cast Set Screw
Flange (not shown)
3308785 H-636-AA 1” (25 mm) Sweat Solder Kit w/ Cast Set Screw
Flange (not shown)
3308788 H-636-AA 3/4” (19 mm) Sweat Solder Kit w/ Cast Set Screw
Flange (not shown)
*Contact factory for optional tune-up kits.
Tailpiece
Control Stop and Caps
Valve Body
Body only
Body with tail
Consuly factory for
proper application
TAILPIECES, CONTROL STOPS
AND FLUSH CONNECTIONS
For additional information on
tailpieces, control stops and ush
connections see Showerheads, Parts
and Accessories Tab.
ITEM 10A. SLIP JOINT GASKETS AND RINGS
Size Code No. Part No. Description
1-1/2” 5306058 F-3 Red Friction Ring
5322001 VBF-5 Black Slip Joint Gasket
0319086/5319086 S-30 Flexible Seat
0319079 S-21 Rigid Seat (rubber over brass)
1-1/2” x 1-1/4” 0396062 F-105 Slip Joint Gasket – Rigid
1-1/4” 5306057 F-3 Red Friction Ring
5322176 VBF-5 Black Slip Joint Gasket
0307052/5307052 G-21 Rigid Seat (rubber over brass)
1” 5306056 F-3 Red Friction Ring
5306115 F-5 Black Slip Joint Gasket
3/4” 5306055 F-3 Red Friction Ring
5306113 F-5 Black Slip Joint Gasket
* See pages 102-103 for additional lengths
† For use with 1” and 3/4” H-700-A and 1” H-600-A Bak-Chek®screwdriver control stop
‡ For use with 3/4” H-600-A Bak-Chek®screwdriver control stop
RW for use with Reclaimed Water Flushometers
Sloan products are also available in satin, brushed nickel, chrome, gold and polished brass nishes – contact
factory for part numbers.
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The information contained in this document is subject to change without notice.
Repair Parts and Maintenance Guide
12
Manual Flushometers
Royal®Flushometer
ROYAL®PERFORMANCE KIT
Relief Refill Flow
Code No. Part No. Description Valve†Head* Ring
3301070 A-1101-A Low Consumption Water Closets-1.6 gpf (6.0 Lpf)** Green Gray Smooth
3301071 A-1102-A Water Saver Water Closets-3.5 gpf (13.2 Lpf)** White Gray Smooth
3301072 A-1103-A 9 Liter European Water Closets-2.4 gpf (9.0 Lpf) Blue Gray Smooth
3301073 A-1106-A Wash Down Urinals-0.5 gpf (1.9 Lpf) Green Black Smooth
3301074 A-1107-A Low Consumption Urinals-1.0 gpf (3.8 Lpf)** Green Black Slotted
3301075 A-1108-A Water Saver Urinals-1.5 gpf (5.7 Lpf)** Black Black Smooth
*Closet rell heads (gray) have larger slots than urinal rell heads (black).
*Contact factory for optional tune-up kits.
DIAPHRAGM ONLY KIT
Relief Refill Flow
Code No. Part No. Description Valve†Head* Ring
3301502 A-1041-A Low Consumption Water Closets-1.6 gpf (6.0 Lpf)** Green Gray Smooth
3301501 A-1038-A Water Saver Water Closets-3.5 gpf (13.2 Lpf)** White Gray Smooth
3301505 A-1044-A 9 Liter European Water Closets-2.4 gpf (9.0 Lpf) Blue Gray Smooth
3301504 A-1043-A Wash Down Urinals-0.5 gpf (1.9 Lpf) Green Black Smooth
3301503 A-1042-A Low Consumption Urinals-1.0 gpf (3.8 Lpf)** Green Black Slotted
3301500 A-1037-A Water Saver Urinals-1.5 gpf (5.7 Lpf)** Black Black Smooth
3301506 A-1045-A High-Efciency Water Closets-1.28 gpf (4.8 Lpf) Blue Gray Smooth
3301142 A-1047-A High-Efciency Urinals-0.25 gpf (1.0 Lpf) with White Inserts White HEU Black Smooth
3301143 A-1050-A High-Efciency Urinals-0.125 gpf (0.5 Lpf) with White Inserts Blue HEU Black Smooth
3301594 A-1075-A-BX High-Efciency Water Closets-1.28 gpf (4.8 Lpf) RW Blue Black Smooth
3301592 A-1073-A-BX High-Efciency Urinals-0.5 gpf (1.9 Lpf) RW Green Black Smooth + Slotted
3301591 A-1077-A-BX High-Efciency Urinals-0.25 gpf (1.0 Lpf) RW White HEU Black Smooth
3301590 A-1070-A-BX High-Efciency Urinals-0.125 gpf (0.5 Lpf) RW Blue HEU Black Smooth
† Consult factory for availability of replacement plastic relief valves (green, black, blue, and white) and brass relief valves.
NOTE: For older water closets that require 4.5 gpf (17.0 Lpf), choose kits A-1102-A or A-1038-A, but remove the ow ring before use. For blowout-style urinals that require 3.5 gpf (13.2 Lpf),
choose kits A-1102-A or A-1038-A. For service sinks that require 6.5 gpf (24.6 Lpf), order A-36-A diaphragm repair kit (not shown Sloan Code No. 3301036) and remove the ow ring before
use. Regulations for low consumption xtures prohibit the use of higher ush volumes.
*Closet rell heads (gray) have larger slots than urinal rell Heads (black).
** Water Saver (3.5 gpf closet and 1.5 gpf urinal) and Low Consumption (1.6 gpf closet and 1.0 gpf urinal) xtures must use matching gpf (Lpf) diaphragm kits; using a smaller gpf (Lpf) kit in
xtures not intended for less volume will result in inadequate dilution in urinals and improper evacuation in closets.
RW for use with Reclaimed Water Flushometers.
*Contact factory for optional tune-up kits.
The colors of the relief valve and
the rell head plus the shape of
ow ring identify the ush volume
of a DUAL-FILTERED DIAPHRAGM
ASSEMBLY.
DUAL-FILTERED DIAPHRAGM ASSEMBLY
Available in diaphragm only and Royal®Performance™Kits.
Royal®Performance™Kit includes dual-ltered diaphragm assembly (item
3), handle repair kit with triple seal packing (item 8), high back pressure
vacuum breaker repair kit (item 11), and one tailpiece O-ring (item 15A).
DIAPHRAGM ONLY KIT contains “drop-in” dual-ltered diaphragm assembly
(item 3) ONLY.
The dual-ltered diaphragm can be used in Royal,
®Regal, ®and similar
diaphragm-style valve bodies. For use in Sloan valve bodies with a bell-
shaped cover (manufactured before 1964), replace the bottom lter ring in
these kits with a blue A-108 lter ring (not shown Sloan Code No. 5301283).
NOTE: In January 1998, the Royal®diaphragm design was upgraded to a
preassembled unit with two (2) plastic ltering rings attached to the rubber diaphragm
(one on top and one on bottom). If the ushometer you are servicing has our older,
segmented diaphragm with brass by-pass hole, refer to our Regal section for
additional troubleshooting information.
COVER
BODY
HANDLE COUPLING
HANDLE ASSEMBLY
FLUSH CONNECTION
(VACUUM BREAKER)
SPUD COUPLING
STOP
COUPLING
CONTROL
STOP
SUPPLY
FLANGE
TAILPIECE
OUTLET COUPLING
SPUD FLANGE
The information contained in this document is subject to change without notice.
Royal®
Flushometer
Repair Parts and Maintenance Guide
13
Manual Flushometers
ATTENTION INSTALLERS: With the exception of the control stop inlet,
DO NOT USE pipe sealant or plumbing grease on any valve component or
coupling! To protect the chrome or special nish of Sloan ushometers,
DO NOT USE toothed tools to install or service these valves. Use our
A-50 Super-Wrench or other smooth-jawed wrench to secure couplings.
Regulations for low consumption xtures (1.6 gpf/6.0 Lpf closets and
1.0 gpf/3.8 Lpf urinals) prohibit use of higher ush volumes.
1. Flushometer does not function (no flush).
A. Control stop or main supply valve is closed. Open control stop or main
supply valve.
B. Handle assembly is damaged. Replace B-73-A handle or repair with
B-51-A handle repair kit.
C. Relief valve is damaged. Replace relief valve.
2. Handle leaks.
A. Handle seal or handle assembly is damaged. Replace B-73-A handle
or repair with B-51-A handle repair kit.
3. Water splashes from fixture.
A. Control stop is open wider than necessary. Adjust control stop for
desired delivery of water volume.
B. Water saver/conventional diaphragm assembly is installed on low
consumption xture or closet diaphragm assembly is installed on
urinal xture. Determine the required ush volume (see label on valve
or markings on xture). Replace diaphragm assembly or relief valve
for appropriate ush volume of xture.
4. Volume of water is insufficient to adequately siphon fixture.
A. Control stop is not open wide enough. Adjust control stop for desired
delivery of water volume.
B. Diaphragm assembly is damaged. Replace diaphragm assembly.
C. Low consumption diaphragm assembly is installed on water saver/
conventional xture or urinal diaphragm assembly is installed on
closet xture. Determine the required ush volume (see label on valve
or markings on xture). Replace diaphragm assembly or relief valve
for appropriate ush volume of xture.
D. Inadequate water volume or pressure is available from supply.
Increase ow rate or pressure to the valve. If gauges are not available
to measure supply pressure/volume, remove relief valve from
diaphragm assembly and open the control stop.
If the xture siphons: Additional water volume is required. Install
higher ushing volume relief valve or diaphragm assembly or cut
ow ring from guide. IMPORTANT: LAWS AND REGULATIONS
PROHIBIT THE USE OF HIGHER FLUSHING VOLUMES THAN
LISTED ON FIXTURE OR FLUSHOMETER.
If the xture DOES NOT siphon (or a low consumption ush is
required): Additional steps must be taken to increase the water
pressure and/or volume at the water supply. Contact xture
manufacturer for minimum supply requirements of xture.
5. Flushometer valve closes immediately (short flush).
A. Worn or damaged diaphragm assembly. Replace diaphragm
assembly.
B. Handle assembly is damaged. Replace B-73-A handle or repair with
B-51-A handle repair kit.
C. Low consumption diaphragm assembly is installed on water saver/
conventional xture or urinal diaphragm assembly is installed on
closet xture. Determine the required ush volume (see label on valve
or markings on xture). Replace relief valve or diaphragm assembly
for appropriate ush volume of xture.
6. Length of flush is too long (long flush) or fails to shut off.
A. Bypass hole (upper lter ring) of diaphragm assembly is dirty. Remove
the diaphragm assembly. Disassemble the lter rings from the
diaphragm, wash under running water, and reassemble. Replace as
necessary.
B. Relief valve or diaphragm assembly is damaged. Replace relief valve
or diaphragm assembly.
C. Water saver/conventional diaphragm assembly is installed on low
consumption xture or closet diaphragm assembly is installed on
urinal xture. Determine the required ush volume (see label on valve
or markings on xture). Replace diaphragm assembly or relief valve
for appropriate ush volume of xture.
D. Inside cover is damaged. Install new A-71 part.
E. Line water pressure dropped and is insufcient to close valve. Close
the control stop until pressure is restored.
F. Relief valve is not seated properly. Disassemble diaphragm
components (relief valve, lter rings, and diaphragm unit), wash under
running water, and reassemble. Replace as necessary.
7. Chattering noise is heard during flush.
A. Inside cover is damaged. Install new A-71 part.
B. Relief valve or diaphragm assembly is damaged. Replace relief valve
or diaphragm assembly.
CARE AND CLEANING INSTRUCTIONS
DO NOT USE abrasive or chemical cleaners to clean ushometers that may
dull the luster and attack the chrome or decorative nish. Use ONLY mild
soap and water, then wipe dry with a clean towel or cloth. When cleaning
the bathroom tile, protect the ushometer from any splattering of cleaner.
Acids and cleaning uids can discolor or remove chrome plating.
When assistance is required, please contact
Sloan Technical Support at: 1-888-SLOAN-14 (1-888-756-2614).
TROUBLESHOOTING GUIDE
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