Smart wasp X0ps User manual

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Catalogue
1 Basic Information.................................................................................................................. 4
1.1 Manual purpose......................................................................................................... 4
1.2This user manual........................................................................................................ 4
1.3 Agreement.................................................................................................................. 5
1.4 Environmental protection..........................................................................................5
1.5 Machine identification............................................................................................... 6
1.6 Additional help and information............................................................................... 6
2 Safety Instructions................................................................................................................ 7
2.1 Standards and directives..........................................................................................7
2.2 Safety regulations......................................................................................................7
2.3 Operational skills..................................................................................................... 11
2.4 Safety features.........................................................................................................11
3 Technical Parameter Description..................................................................................... 15
3.1Composition of main components......................................................................... 15
3.2 Control panel............................................................................................................17
3.3 Working principle..................................................................................................... 18
3.4 Optional.....................................................................................................................19
4 Transportation And Installation Instructions....................................................................21
4.1 Transportation safety.............................................................................................. 21
4.2 On-site transportation............................................................................................. 22
4.3 Temporary storage.................................................................................................. 23
4.4 Preparation before installation.............................................................................. 23
4.5 Device installation................................................................................................... 25
5 Instructions.......................................................................................................................... 30
5.1 Safety instructions...................................................................................................30
5.2 Operator tasks......................................................................................................... 30
5.3 Turn on the machine............................................................................................... 30
5.4 Installation and replacement of stretch film.........................................................31
5.5loading pallet instructions........................................................................................32
5.6 Stretch film installation operation..........................................................................32

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5.7 Turn on device......................................................................................................... 33
5.8 Turn off the device...................................................................................................34
5.9 Touch screen homepage........................................................................................34
5.10 Pause packaging cycle........................................................................................ 36
5.11 Automatic operation stop (emergency stop)..................................................... 36
5.12 Return to origin...................................................................................................... 36
5.13 Manual operation.................................................................................................. 37
5.14 Administrator settings........................................................................................... 37
5.15 Equipment status.................................................................................................. 37
5.16 Multiple choice interface...................................................................................... 41
5.17 Parameter settings................................................................................................43
5.18 Automatic operation.............................................................................................. 45
5.19 Alarm description...................................................................................................46
6 Care and maintenance instructions................................................................................. 47
6.1 Safety instructions...................................................................................................47
6.2 Preparation for maintenance................................................................................. 47
6.3 End of maintenance................................................................................................ 47
6.4 Maintenance schedule............................................................................................47
6.5 Check the function of safety facilities...................................................................48
6.6 Cleaning machine....................................................................................................48
6.7 Cleaning the rollers on the film carriage.............................................................. 48
6.10 Add lubricating oil to seated bearings................................................................ 49
6.11 Check Turntable chain tension and lubricate....................................................49
6.13 Checking the travel wheels of the Turntable.....................................................50
6.14 Check column chain tension and lubricate....................................................... 51
7 Troubleshooting instructions............................................................................................. 53
7.1 Safety instructions...................................................................................................53
7.2 Troubleshooting....................................................................................................... 53
7.2.3 Common mechanical faults and troubleshooting....................................58
8 Appendix.............................................................................................................................. 59
8.1 Electrical schematic................................................................................................ 60
8.2 Exploded view and detailed list.............................................................................65
8.3 Wearing parts.........................................................................................................653

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1 Basic Information
1.1 Purpose of the manual
This manual is intended to train professional users and operators. With the help of this
manual, you will be familiar with the pallet wrapping machine and its optional features,
enabling you to use, operate, manage and maintain the machine in a safe and
effective manner.
Notice to users：
·The user must operate the machine in accordance with all safety instructions and
procedures in this manual and all safety procedures in the work area；
·Ensure that the machine is properly installed, commissioned, operated, and
maintained, and that only adequate and properly trained personnel can perform
these operations；
·Ensure that the machine is used in full compliance with the laws and regulations,
which have legal effect.
1.2 This user manual
This manual is part of the equipment and this information will help the machine
operate safely and efficiently.
Note
Read this manual thoroughly before operating the machine or performing any
procedures
1.2.1 Source content
The source language of this manual is Chinese. The source Chinese text will be
legally binding to prevent any differences between the translated text and the source
text. The author of this manual is Smart Wasp Intelligent Technology (Suzhou) Co.,
Ltd., hereinafter referred to as Smart Wasp.
Note
As we continue to improve and develop our products, it is not always possible to
provide true pictures of every detail of the machine. Therefore, the illustrations always
show a typical standard machine.
1.2.2 Supplemental and other information
This manual has been carefully crafted based on our experience and the latest
knowledge. Therefore, the information in this manual was valid and correct at the time
of publication.

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As we continue to improve and develop our products, modifications to the machine
are part of internal procedures and you may receive supplemental and other
information at a later date, including corrections or improvements.
Note
Incorporate these supplements into this manual to ensure that customers always
have the latest version of the manual.
1.3 Agreement
This user manual uses the following conventions
1.3.1 Warning
This user manual uses the following warnings:
Warning
Identifies dangers that could lead to personal injury or even death.
Cautious
Identifies hazards that may cause machine failure or damage.
Note
Used to highlight additional information.
1.3.2 Printing and creation agreement
·Between bulleted lists and enums, always with bullets
·The steps must be performed in a prescribed sequence that is always numbered
throughout the process.
1.4 Environmental protection
Please observe the disposal of used or replaced parts and materials in the tasks
described in this document, and all recycling and disposal must comply with local
environmental laws and regulations.

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1.5 Machine identification
1.6 Additional help and information
Wasp is committed to providing the highest level of support for its users and
operators. Depending on the product, the support provided mainly includes:
·Training
·Service Management System
·24-hour global support
·Maintenance agreement
·Tool Services
·Repair and renovation
If you need more help, please contact Wasp for more help

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2 Safety instructions
2.1 Standards and directives
The machine is designed and manufactured in accordance with the requirements
of the Machinery Directive 2006/42 / EC and the legal requirements applicable at the
date of construction:
·Machinery Directive:2006/42/EC
·Low Voltage Directive:2014/35/ EU
·EMC Directive:2014/30/EU
The machine is designed with safety in mind and includes features that help prevent
injury and damage. However, all powerful machines can be dangerous if not used
properly.
2.2 Safety regulations
2.2.1 General safety instructions
·The tasks described in this manual are only for personnel who are appropriately
trained, have the required skill level (see section 2.3), and are familiar with all safety
instructions and regulations mentioned in this manual.
·We do not accept any liability for any damage or personal injury caused by failure to
follow the safety instructions in this document or the warnings, cautions, and cautions
described in this manual.
·Depending on the specific working conditions in your work area, additional safety
instructions may apply. Since we cannot directly control these specific working
conditions, it is the responsibility of the user to ensure compliance with local
environmental and safety regulations. If you handle an unsafe situation that is not
described, please notify us immediately.
The machine may also contain third-party components. For specific safety instructions
for these third-party components, consult the appropriate manual.
·Ensure that children and other unauthorized persons cannot enter the work area.
·Make sure there is sufficient light and ventilation in the work area.
·Dress correctly. Do not wear loose clothing. Remove jewelry, watches, etc. to prevent
them from getting caught in moving parts.People with long hair should wear safety
helmets.
·Please wear personal protective equipment (eg protective clothing, protective shoes,
gloves, hard hat, goggles, ear muffs) according to the user's use environment.

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·Before performing any tasks on the machine, check that the machine is safe and
that there are no obstacles around the device.
·Always be vigilant and pay attention to your actions. Do not work on the machine
when you are tired or drinking or taking medicine.
·Do not modify the structure of the machine. See section 2.2.5.
·Unless authorized, do not open the power distribution cabinet.
·Unless authorized, do not bridge, temporarily cancel or disable the machine's
security features.
2.2.2 Instruction manual use
·Keep this instruction manual in a safe place near the machine. Ensure that the
manual is always accessible.
·Please read this instruction manual thoroughly before using the machine or
performing any of the tasks described. Make sure you always have the latest version
of this instruction manual.
·When reading the manual, read it in order to ensure that you can fully understand the
contents of the operation manual.
2.2.3 Decals and instructions on the machine
·The decals or instructions installed on the machine are part of the security features
provided. They must not be covered or removed, and they must be clearly visible
throughout the life of the machine.
·Damaged or illegible decals and instructions must be replaced immediately.
A Warning: danger of crushing, do not enter during operation
B Warning: Be careful when the machine is rotating

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C Danger: Beware of Falling
D Warning: Turntable rotation direction
E Warning: Do not step on
F Indication: CE mark
G Warning: Do not reach into the film roll
H Warning: Non-professionals are forbidden to operate the electrical cabinet,
there is a danger of electricity
I Warning: Power must be turned off before servicing
J Instruction: Machine identification plate
K Warning: be careful
2.2.4 Modify
Warning
Do not attempt to make any modifications or alterations to the machine without
the prior express consent of the smart wasp. Unauthorized modification or
alteration of the machine can cause serious personal injury or even death
Smart Wasp are always willing to turntableuss the issue of improving the value of the
machine for users by modification or change. See section 1.6
2.2.5 Guarantee
·The machine has a 12-month warranty after installation, excluding components and
electrical components that would wear out during normal use. The customer must
notify the smart wasp of the defect and the machine serial number.
·Smart Wasp is not responsible for accidents or delays in production. When the
customer adjusts the machine with components that are not recommended by the
smart wasp, the smart wasp cannot guarantee that the machine meets EC
requirements
.2.2.6 Security-transport
Note
Usually the machine is transported by the wasp or with the help of the
instructions provided by the wasp. When moving the machine, please observe the safety
instructions provided in Chapter
4.2.2.7 Security-install
Note
Usually the machine is installed, adjusted and commissioned by the
manufacturer's professional, or with the help of the manufacturer's instructions.

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When moving the machine, please follow the safety instructions provided in Chapter 5.
2.2.8 Safety-operation
·Please observe the general safety instructions. See section 2.2.1.
·Make sure that the machine and its surroundings are kept dry.
·Keep away from moving parts.
·Do not stand on the turntable even if the machine is turned off.
·Do not touch the area between the turntable and the floor of the machine (danger of
crushing your fingers).
·When the machine is running:
- Do not touch the pallet
- Keep away from the area between the pallet (may be caught by the film roll and pallet).
- Do not try to stop or drag the pallet manually, use the emergency stop button
·Always wear personal protective equipment specified or recommended by the user.
·During operation, the film carriage moves up and down. Keep away from the Film
carriage pallet carriage (risk of crushing fingers-risk of foot injuries).
2.2.9 Security-maintenance
·Please observe the general safety instructions. See section 2.2.1.
·Before starting any maintenance (or even cleaning):
- Set the main switch to the "OFF" position (0).
- turntableonnect the power plug from the power outlet.
- Wait for at least two minutes.
·Do not clean the machine with water (danger of electric shock)
·Do not use solvents to clean the machine. Use only a dry cloth and mild detergent to
clean the machine.
·If the safety function is bridged or (temporarily) disabled, the safety function is
reactivated or enabled immediately after maintenance work is completed. Before
cleaning the machine for production, be sure to check the normal functioning of the
safety functions.
·Do not leave anything inside or on the machine.
·The detection range of the sensor has been set by the manufacturer. Do not change
this setting.
2.2.10 Safety-repair
·Please observe the general safety instructions. See section 2.2.1.
·Before starting maintenance work:
-Set the main switch to the "OFF" position (0).

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- turntableonnect the power plug from the power outlet.
- Wait for at least two minutes.
·If the safety function is bridged or temporarily disabled, the safety function is
reactivated or enabled immediately after the repair work is completed. Before cleaning
the machine for production, be sure to check the normal functioning of the safety
functions.
·Do not leave anything inside or on the machine.
2.3 Operational Skills
2.3.1 operator
·Only permitted operators should work on the machine.
·All operators can only perform their trained and executable operations.
·All operators who use or work on the machine must be familiar with the operating
instructions.
·Operators must be familiar with everything that can happen so that they can act
quickly and efficiently in emergency situations.
·This machine is only suitable for persons over 16 years of age. The corresponding
national occupational safety and health regulations must be observed.
2.3.2 Operator skills
Operators are trained to：
·Loading and unloading pallets.
·Use the controls on the control panel to control the machine.
·Parcel pallet.
·Ready to load and unload the film roll.
Note
It is the responsibility of the user to ensure that machine operators are adequately
trained in their operational tasks before commencing work.
2.4 Safety features
2.4.1 Overview of safety functions
The turntable packaging machine has the following safety functions:
·Emergency stop button (see section 2.4.2)
·Security stickers and instructions (see section 2.2.3)

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·Film carriage anti-fall protection switch (see section 2.4.3)
·Ground wire (see section 2.4.4)
·Anti-fall lock (see section 2.4.5)
A emergency stop button
B Anti-fall lock
C Anti-fall protection switch
D Ground wire
2.4.2 emergency stop button
Emergency stop button is located on the control panel
Note
In an emergency, press the emergency stop button. The emergency stop button
can be released by turning the emergency stop button clockwise
2.4.3 Film carriage anti-fall protection switch
The film carriage anti-fall protection switch is located under the film carriage.
Once the lower cover touches the protection switch, the machine will stop
2.4.4 Ground wire
The electrical system is grounded. For the ground wire, the continuity test was
performed after the smart wasp was commissioned. When leaving the factory,
insulation tests and insulation strength tests are performed on electrical systems.
A
B
C
D

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2.4.5 Anti-fall lock
When the chain breaks accidentally, the anti-fall protection system can
effectively stop the Film carriage effectively to prevent falling.

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2.4 Major operational risk safety warnings
Operators must pay attention to the following safety warnings during the normal
operation of the equipment:
·Danger of body collision and
carryover:
Do not touch the machine parts
while the machine is running
·No stay:
Do not stay in the operating area of
the
machine
·Film carriage collision hazard:
Do not stand under the Film carriage

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·Danger of collision during start up:
Do not stand turntable items when
starting
Nearby to avoid danger
·Other dangers during start up:
When moving goods at start up
Forklift away from machine cargo
3 Technical parameter description
3.1 Composition of main components
X0ps standard pallet wrapping machine uses stretch film to pack pallet goods.
The wrapping film can be evenly attached to the pallet goods in the pre-stretch mode.
Its main components are shown in the figure below.

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A Tower
B Electric control box
C Film carriage
D Turntable
A
B
C
D

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3.2 Control Panel
3.2.1 Main control panel
Number
Description
Features
TOUCH
Touch screen
The touch screen is used to operate the
equipment and set the operating parameters.
Refer to Section 5.7
A
Main power
switch
Turn the main switch clockwise to power on the
device; turn the main switch counterclockwise
to the power port on the device.
B
Emergency stop
switch
Press the emergency stop switch, the device
will immediately stop running under any state;
turn the button clockwise to release the
emergency stop switch.
C
Power Indicator
When the main power switch is turned on, the
power indicator is on.
D
start up button
Operate the start button and the device starts
to run automatically

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3.2.2 Sensor location
The icon below shows the information of the sensor position of the device and the
access system, which is convenient for maintenance.
3.3 Working Principle
The operation of the X0 standard wrapping machine can be completed by an
operator. Its basic working principle is as follows:
1. The goods are transported to a standard wrapping machine by a forklift, the film
roll is loaded and the film head is manually attached to the surface of the goods
(see 5 operating instructions for details);
2. Start the wrapping machine, and the goods will start to rotate from the initial

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position (origin) with the turntable. At the same time, the film carriage at the
bottom cooperates with the Turntable to release the film, and the film is wrapped
on the goods under the rotation of the Turntable
3. According to the packaging requirements of different goods, the film starts to rise
after wrapping a certain number of turns at the bottom of the goods, and the
overall movement of the goods is realized by the combination of the rising motion
of the film carriage, the rotation of the Turntable and the film exit motion of the film
carriage;
4. When the film runs to the top of the cargo, it starts to descend after completing the
top wrapping under the action of the photoelectric sensor;
5. When the film carriage runs to the bottom, the turntable starts to decelerate, and
stops after completing the number of turns at the bottom to complete the
wrapping;
6. After the film breaking is completed, a packing cycle ends, and the machine is in a
standby state, waiting for the next packing of the goods.
3.4 Optional
3.4.1 Pit configuration
Note
According to the site conditions of different users, the working surface of the
equipment is parallel to the working surface of the Turntable, and the pit is optional to
facilitate the use requirements of specific customers.
3.4.2 Ramp configuration
The ramp is available as an option for specific customer requirements.

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3.5 Technical Parameters And Main Configuration
3.5.1 Institutional parameters
Model
X0
Machine size
See above
Brand
Smart wasp
Film roll thickness
14mic
Film roll width
500 mm
Film roll diameter
250mm