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SMART MOD7a User manual

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INSTALLATION AND
OPERATION MANUAL
Devices, Inc.
Copyright 2006 by SMART Devices, Inc.
101 Hollywood Hills Road, Hollywood
Clarkesville, GA 30523-4452
800-457-6278
or
706-839-1528
MOD 7a
Seven Channel Plus Overhead Channel
Cinema Stereo Processor
With Circle Surround Analog Matrix
Seven-channel stereo processor
plus overhead channel
Digital EX format included
Easy interface to digital
soundtrack players
Simple operation
2 Rack Spaces
UL Listed, universal voltage
power supply
A/V input for VCR, DVD, or
LaserDisc
Publication Number MD7AA600.p65
01032006
MOD 7a STEREO PROCESSOR
2
SMART products are designed to deliver unsurpassed quality in workmanship and performance. The following informa-
tion gives detailed instructions on the installation and operation of the SMART MOD 7a stereo processor. We strongly
encourage new owners of the MOD 7a to thoroughly read this entire manual before placing this new product into service.
This will ensure that the MOD 7a will be operated properly to give the superior performance that it was designed to deliver.
SUPPORT
For service or installation assistance, please call our Technical Support Department between the hours of 8 AM - 5 PM
eastern time, Monday - Friday. Call 1-800-457-6278
You may also obtain technical support via e-mail. Please send e-mail to: [email protected]
The SMART web site is http://www.smartdev.com You may download manuals and obtain other information about our
company and its products.
LIMITED WARRANTY
SMART products and accessories are warranted against malfunction or failure due to defects in workmanship or materi-
als for a period of one year from the date of shipment. If a problem occurs during the warranty period, the unit will be
repaired, or replaced at our option, without charge for materials or labor. If air frieght is requested by the dealer, the
difference between air and surface charges will be billed to the dealer. This limited warranty does not cover products that
have been abused, altered, modified, or operated in other than specified conditions. Prior factory approval is required on
all returns. Returned equipment or defective parts must be shipped freight prepaid to us by the dealer or customer.
Our limited warranty doesn not cover damages resulting from accident, misuse or abuse, lack of responsible care, or
failures not attributable to manufacturing defects, except as provided herein. SMART Devices, Inc. makes no warranties,
express or implied, including warranties of merchantability or fitness for a particular purpose.
RETURN POLICY
Factory autorization MUST be obtained before returning any product. A 15% restocking charge will be issued on unused
equipment (in original box) that is returned for credit. Credit is issued to the dealers account. The credit may be used
against future purchases and no cash transactions are offered. All returns must be shipped freight prepaid by the dealer.
Equipment returned without a factory RA (Return Authorization) will be refused.
Thank you for buying this SMART product.
Please take the time to familiarize yourself with this product by carefully reading this manual. Most questions can be an-
swered by reading and following the instructions contained herein. Because of the multitude of products from other manu-
facturers, this manual cannot possibly cover all the different configurations and hookups. Please consult with your Dealer,
Installer, Technician or the SMART factory for any unusual situations involving the connection and use of this product with
equipment from other manufacturers. When properly connected and operated, this product should deliver outstanding
results.
is a trademark of SRS Labs, Inc.
Circle Surround technology is incorporated
under license from SRS Labs, Inc.
Surround EX is a trademark of Dolby Labs, San Francisco. CA
Copyright 2006 by SMART Devices, Inc.
101Hollywood HillsRoad
Clarkesville,GA30523-4452
INSTALLATION & OPERATION
3
Table of Contents
SUPPORT ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 2
LIMITED WARRANTY --------------------------------------------------------------------------------------------------------------------------------------------------------- 2
RETURN POLICY ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 2
INTRODUCTION ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 4
FEATURES -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 5
Circle Surround Analog Matrix -------------------------------------------------------------------------------------------------------------------------------------5
Fader Control/Remote Equalization Settings ------------------------------------------------------------------------------------------------------------------- 5
Format Switching ----------------------------------------------------------------------------------------------------------------------------------------------------------5
Solar Cell/Reverse Scan Inputs -------------------------------------------------------------------------------------------------------------------------------------- 5
Digital Inputs --------------------------------------------------------------------------------------------------------------------------------------------------------------- 5
Music Inputs ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 5
Surround Channel Time Delay -------------------------------------------------------------------------------------------------------------------------------------- 5
Main Outputs --------------------------------------------------------------------------------------------------------------------------------------------------------------- 5
Main Power Supply -------------------------------------------------------------------------------------------------------------------------------------------------------5
Emergency Sound Backup Power Supply ------------------------------------------------------------------------------------------------------------------------ 5
Monitor Output------------------------------------------------------------------------------------------------------------------------------------------------------------- 5
CONFIGURATION --------------------------------------------------------------------------------------------------------------------------------------------------------------- 6
Main Board Removal ----------------------------------------------------------------------------------------------------------------------------------------------------- 6
Preamp Configuration --------------------------------------------------------------------------------------------------------------------------------------------------- 6
EX Power Up and Overhead Channel Configuration --------------------------------------------------------------------------------------------------------7
Noise Reduction Configuration -------------------------------------------------------------------------------------------------------------------------------------- 7
MATRIX CONFIGURATION ------------------------------------------------------------------------------------------------------------------------------------------------- 8
Configuration Descriptions-------------------------------------------------------------------------------------------------------------------------------------------- 8
Pink Noise Setup ---------------------------------------------------------------------------------------------------------------------------------------------------------- 8
Matrix LED Indicators --------------------------------------------------------------------------------------------------------------------------------------------------- 8
Overhead Channel Setup (matrix) ----------------------------------------------------------------------------------------------------------------------------------8
Time Delay Setup --------------------------------------------------------------------------------------------------------------------------------------------------------- 9
INSTALLATION ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 0
Processor Placement ---------------------------------------------------------------------------------------------------------------------------------------------------- 10
Power Supply Connections ------------------------------------------------------------------------------------------------------------------------------------------ 1 0
Backup Power Supply. ------------------------------------------------------------------------------------------------------------------------------------------------- 1 0
Soundhead Connections ---------------------------------------------------------------------------------------------------------------------------------------------- 10
Solar Cell ------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10
Reverse Scan --------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 0
Two Projector Systems ------------------------------------------------------------------------------------------------------------------------------------------------- 1 1
Non-Sync Music Connections --------------------------------------------------------------------------------------------------------------------------------------- 11
Automation Connections --------------------------------------------------------------------------------------------------------------------------------------------- 11
Muting Function --------------------------------------------------------------------------------------------------------------------------------------------------------- 11
Digital Player Connections ------------------------------------------------------------------------------------------------------------------------------------------ 12
Digital Interface DB25 Pinout -------------------------------------------------------------------------------------------------------------------------------------- 12
Default Optical Selection -------------------------------------------------------------------------------------------------------------------------------------------- 12
Monitor Interface -------------------------------------------------------------------------------------------------------------------------------------------------------- 12
Output Connections ---------------------------------------------------------------------------------------------------------------------------------------------------- 1 2
Output Wiring for non-EX applications ------------------------------------------------------------------------------------------------------------------------ 12
Output Wiring for EX applications ------------------------------------------------------------------------------------------------------------------------------- 12
Output Wiring for EX and Overhead Applications -------------------------------------------------------------------------------------------------------- 1 2
SYSTEM SETUP ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 3
A-CHAIN CALIBRATION -------------------------------------------------------------------------------------------------------------------------------------------- 1 3
Preliminary ---------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 3
Soundhead Alignment ------------------------------------------------------------------------------------------------------------------------------------------------ 13
Slit Loss Correction ----------------------------------------------------------------------------------------------------------------------------------------------------- 14
Optical Preamp Calibration ----------------------------------------------------------------------------------------------------------------------------------------- 1 4
Bypass Setup--------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 5
B-CHAIN CALIBRATION -------------------------------------------------------------------------------------------------------------------------------------------- 15
Equalization and House Levels ------------------------------------------------------------------------------------------------------------------------------------ 15
Subwoofer Levels--------------------------------------------------------------------------------------------------------------------------------------------------------- 16
Non-Sync Music Inputs------------------------------------------------------------------------------------------------------------------------------------------------ 16
Time Delay ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 1 6
Digital Level Settings -------------------------------------------------------------------------------------------------------------------------------------------------- 16
OPERATING INSTRUCTIONS -------------------------------------------------------------------------------------------------------------------------------------------- 1 8
MOD 7a STEREO PROCESSOR
4
The MOD 7a Cinema Stereo Processor is an inexpensive, full-featured product which allows any theatre to provide
the best presentation to its customers. Whether as an upgrade or in new installations, the MOD 7a offers features,
ease of use, and pricing that are sure to please anyone.
The MOD 7a is the only cinema processor to incorporate the patented Circle Surround® matrix. Circle Surround
produces 5 channels of audio from a standard optical stereo soundtrack. This means you can have split surround
optical sound presentations in auditoriums that are equipped for split surround operation. In addition, a sub-bass
channel is derived from the optical soundtrack.
Digital soundtracks may be processed in six channel mode which includes split surrounds and subwoofer. In
addition, the MOD 7a will process the surround ex channel. You do not have to add an external ex channel proces-
sor. This saves rack space and money. EX mode may be set to come on or off at power up, and it can be switched
on and off easily with a front panel pushbutton.
The MOD 7a also processes the overhead channel. This is a unique feature of the MOD 7 which is not found in any
other processor . Be ready when this new channel starts appearing in feature films.
The MOD 7a is fully compatible with both standard solar cell and red LED reverse scan soundheads. The preamps
can be configured easily for optimum results with either type of soundhead. The Projector 2 preamp can be setup
for use with a DVD, LaserDisc, or VCR player to process the audio channels into a multi-channel presentation.
To achieve the best from your new MOD 7a Cinema Stereo Processor, the theatre engineer installing the system
should be totally familiar with all features and adjustments. Careful attention to detail and familiarity with the
installation instructions will allow you to offer a system that has a truly exceptional sound quality.
INTRODUCTION
INSTALLATION & OPERATION
5
Circle Surround DSP Matrix
The patented Circle Surround process produces 5
channels of audio from a standard optical stereo
soundtrack. This means you can have split surround
optical sound presentations in auditoriums that are
equipped for split surround operation. SMART is the
first manufacturer to introduce this technology into
professional cinema applications. The Circle Surround
Analog Matrix in the MOD 7a produces highly accurate
decoding of the optical stereo A or SR soundtrack. The
same matrix is used in DIGITAL format to derive the ex
and overhead channels.
Fader Control/Remote Equalization Settings
The MOD 7a has one master FADER that controls the
overall playback level for all eight channels. This master
fader is used as the volume control for all formats. The
individual left and right music level controls are located
on the front right of the main circuit board (MR and ML).
The octave equalization settings (7 bands plus bass and
treble) are set with potentiometers on the front PCB
panel, so re-equalizing the MOD 7a will not be neces-
sary in the event of a main circuit board replacement.
Format Switching
The formats on the MOD 7a are Mono, Stereo A, Stereo
SR, EX On/Off, Digital and Music. All formats may be
manually controlled by the gray pushbuttons on the
front panel. Red Light Emitting Diodes mounted in the
pushbuttons indicate the selected format. Format
switching is also possible by connecting an automation
or remote switch contacts to the AUTOMATION
terminals on the back of the MOD 7a.
Solar Cell/Reverse Scan Inputs
The MOD 7a has stereo solar cell inputs with electronic
changeover for two projectors. Each pair of stereo cell
inputs is an electronically balanced circuit that helps to
reduce any interference pickup on the solar cell leads.
Separate neutral leads for right and left channels
allow for Reverse Scan wiring.
Digital Inputs
The MOD 7a is fully compatible with popular digital
formats (i.e. DTS, Dolby Digital, etc.). The MOD 7a will
easily handle the stage, split surround, and subwoofer
channels from an external digital decoder.
Music Inputs
The MOD 7a processes both stereo and mono music
sources from tape, CD or cartridge players. The music
is processed through the Circle Surround matrix to
produce 5.1 channels of sound from a stereo music
source. These inputs may be also be used as an A/V
input for use with a DVD, LaserDisc, or VCR players.
The music inputs are processed through the Circle
Surround matrix.
Surround Channel Time Delay
The MOD 7a has a digital time delay circuit for the
surround channel while playing optical stereo prints.
Time delay of the surround channel in optical stereo
mode is necessary for two reasons: 1) to mask any front
to surround crosstalk and, 2) to synchronize the stage
and surround channels to eliminate echo caused by
different sound path lengths from the stage and
surround speakers.
Main Outputs
The MOD 7a has seven output channels: LEFT, CEN-
TER, RIGHT, LEFT SURROUND, CENTER SURROUND
(ex or rear), RIGHT SURROUND, and SUB+/SUB-.
In addition, the MOD 7a includes the latest feature, an
OVERHEAD channel. This channel is derived from the
matrix-encoded LS and RS channels in a similar fashion
as the CENTER SURROUND (ex) channel.
Main Power Supply
A fully-regulated universal voltage switching power
supply is furnished with the MOD 7a processor. This
supply is heavily filtered and supplies ample current
for both the positive and negative 15 VDC supplies.
This external power supply minimizes the chances of
hum pickup when high gain electronic circuits are
placed in the same chassis as a power supply.
Emergency Sound Backup Power Supply
A 120V backup power supply is included with the
MOD 7a to power the backup preamp built into the
MOD 7a. This will reduce your chances of losing a
show when using the MOD 7a processor. The 120V
backup supply delivers about 12 VDC at 100mA. For
installations where 120V is not available, the user
should supply their own power supply. The output
should be 12VDC @ 100mA and be relatively ripple free.
The bypass capability is a standard feature on the MOD
7a. BYPASS supplies sound to the Center Channel only.
Monitor Output
The Monitor Output db25 connector provides a conve-
nient point for wiring a monitor to the MOD 7a.
FEATURES
MOD 7a STEREO PROCESSOR
6
CONFIGURATION
The MOD 7a has a number of configuration options which are detailed in the following sections. Most of the configuration
options are selected throught the use of shunts (or jumpers) placed on header pins. Some of the options (such as those on
the matrix board) are selected through the use of DIP switches. If you need to move any shunts from the default factory
locations, it is probably easiest to do so before you have installed the MOD 7a. The main board must be removed to get to the
configuration shunts.
Preamp Jumper Settings
Rear Left Corner of Main Board
Install both shunts for film projector.
(Factory setting)
Remove shunts for audio from video
source (DVD, LaserDisc, VCR).
Install shunts on pins marked PROJ 2
for film projector. (Factory setting)
Install shunts on pins marked VIDEO
for audio from video source (DVD,
LaserDisc, VCR).
Install shunts on pins marked SOLAR
CELL for film projector with standard
exciter lamp/solar cell soundhead.
Install shunts on pins marked REV
SCAN for film projector with reverse
scan soundhead. (Factory setting)
Install shunts on pins marked REV
SCAN (PROJ 2) for audio from video
source (DVD, LaserDisc, VCR).
(Factory setting)
Preamp Configuration
The MOD 7a preamps can be configured through the use of shunts placed on header pins. The drawing below shows the
shunt locations and the purpose of each shunt. The PROJECTOR 2 input can be configured for use with a film projector or
for use as an audio input from a video source such as a DVD, LaserDisk, or VCR. When used as an audio for video input,
the left and right channels are processed through the Circle Surround matrix for multi-channel sound. The shunts for
SOLAR CELL and REVERSE SCAN apply to Projector 1 and Projector 2 individually. Each projector input can be config-
ured differently.
Main Board Removal
To remove the main board, make sure that all connections are unplugged from the back. Then, using a small blade screw-
driver, gently remove the main board retainers at each end of the chassis, These retainers are just inside the front of the
chassis on each end. Carefully unplug the ribbon cables from the front panel circuit board. The main board can now be
removed by pulling it forward. It must be flexed upward slightly as it comes forward to clear the front panel board.
Reverse the procedure to re-install the main board. Be especially careful when re-plugging the ribbon cable to make sure
that the connectors are properly lined up with the header pins. It is easy to mis-align these connectors.
INSTALLATION & OPERATION
7
Noise Reduction Configuration
The MOD 7 can be configured to disable the Noise Reduction cir-
cuitry. This is desirable if you are using the Projector 2 input for an
audio from video source (DVD, LaserDisk, VCR) since these sources
are NOT NR encoded.
This shunt determines whether the
RIGHT REAR output is used for a
rear surround (CS) channel (Factory
setting) or an overhead (OS) chan-
nel.
Overhead Channel Configuration
The MOD 7a can be configured to deliver an overhead channel from digital soundtracks. If you are using a digital player
and have installed overhead speakers and amplifiers, then place this shunt in the OS position. Otherwise, leave it in the
CS position.
Install 4 shunts for noise reduction.
(Factory setting)
Remove shunts for audio from video
source (DVD, LaserDisc, VCR).
NR Jumper Settings
Left of Matrix Board
Overhead Surround Jumper Settings
Right Rear of Main Board
MOD 7a STEREO PROCESSOR
8
MATRIX CONFIGURATION
Refer to the diagram on Page 9 for locations of switches
and LEDs mentioned in this section.
The DIP switches labeled CONFIGURATION are used for
setting the various operating modes. Normally, all these
switches are in the UP (off) position.
This configuration sets up the following modes:
Configuration Descriptions
SW1-1 causes the matrix to always be in Music mode. This
mode is optimized for non-matrix-encoded material such
as music CDs. Normally this mode is selected automati-
cally so the switch should be off.
SW1-2 selects between Split or Mono Surrounds.
SW1-3 selects the Soundspread option. This allows a hard-
panned left or right signal to also appear in the left sur-
round or right surround channels. This is normally not
used and is off in cinema applications.
SW1-4 selects between a phantom center channel for Left/
Right/Surround systems or a real center channel for full
Left/Center/Right/Surround systems.
SW1-5 OFF selects the Autobalance function which
automatically corrects for minor level imbalances in the
signals feeding the matrix. (SW1-5 ON defeats
Autobalance.)
SW1-6 selects Front/Surround Mode or Multi-channel
Mode.
SW1-7 causes the matrix to always be in Cinema mode.
Useful when playing a LaserDisk or DVD through the
Music inputs. (Overrides SW1-1)
SW1-8 turns on Pink Noise
Matrix LED Indicators
The STATUS LEDs indicate some of the operating condi-
tions of the matrix. The RUN LED blinks once per second if
the microcontroller is operating properly. If it is not
blinking, then press the RESET pushbutton to restore
proper operation.
The CS LED is on for multiple stage channel mode (either
L/R or L/C/R). The FS led is on for Front/Surround
operation (no left and right channels). The film LED
indicates Cinema Mode and the MUSIC LED is for Music
mode. In the MOD 7, the matrix will switch modes auto-
matically as the format is changed from Music to any Film
format.
The SETUP LED comes on when SW1-8 (Pink Noise Setup
Switch) is on.
Overhead Channel Setup (matrix)
Place SW1-2 ON (down) when using the overhead chan-
nel. This places the surround mode of the matrix in mono
which insures that all derived overhead material appears
in the overhead channel.
CONFIGURATION SWITCH FUNCTIONS
SW1 ON OFF
1 Force Music Mode Auto Cinema/Music Mode
2 Mono Surrounds Split Surrounds
3 Soundspread On Soundspread Off
4 Phantom Center Real Center
5 Autobalance Defeat Autobalance On
6 Front/Surround Mode Multi-Channel Mode
7 Force Cinema ModeAuto Cinema/Music Mode
8 Pink Noise Setup Mode Normal Mode
PINK NOISE SWITCH FUNCTIONS
SW2 ON - PINK NOISE OFF - NORMAL
1 Left Channel
2 Center Channel
3 Right Channel
4 Left Wall Surround Channel
5 Right Wall Surround Channel
6 Subwoofer Channel
Pink Noise Setup
Pink noise is activated by setting SW1-8 ON (down) and
selecting the desired channels on SW2 as shown in the table
below. Be sure to turn OFF SW1-8 when done using pink
noise.
INSTALLATION & OPERATION
9
This table shows the
delay for each of the
switch settings. Set
the time delay as you
would for any stereo
processor
Time Delay Setup
The rotary switch is for setting the Surround Delay Time.
The switch is labeled as shown in this drawing:
POSITION DELAY (in mSec)
010
120
230
340
450
560
670
780
890
9 100
A 110
B 120
C 130
D 140
E 150
F 160
MOD 7a STEREO PROCESSOR
10
Power Supply Connections
The PS-2 is a cool-running, universal switching power
supply that operates on 100-250 VAC (50-60Hz), needing
only a change in plug to operate in any country. It delivers
clean +15 and -15 DC voltages to the MOD 7a and has
enough extra power to run companion products. Mount
the PS-2 in any convenient place. Run the factory supplied
power supply wiring harness to the MOD 7a processor.
Dress the wires for appearance and craftsmanship. The
wiring harness has a 6 position Phoenix pluggable terminal
strip that plugs into the leftmost plug labeled POWER on
the rear of the MOD 7a.
WARNING: Do NOT plug a live power supply into the
back of the MOD 7a processor! Make sure that the power
supply is DISCONNECTED from the power mains before
connecting to the MOD 7a. Failure to heed this warning can
cause fatal damage to internal components and void the
manufacturers warranty.
The wire codes for the main Power Supply are as follows
(from left to right on the back of the MOD 7a):
Red : +15 VDC
Black : GROUND
White : -15 VDC
Backup Power Supply.
The backup power supply is a 12 VDC, 100mA supply that
is furnished only for countries with 120VAC mains. It
comes from the factory connected to the 6 position Phoenix
connector when shipped to 120VAC mains countries.
Customers in other countries will need to provide their
own 12 VDC, 100mA backup supply.
The wire codes for the Backup Power Supply are as follows
(from left to right on the back of the MOD 7a):
Black w/ white stripe : +BACKUP
Black : GROUND
Remember to check all connections before applying power
to the system. A wire that is reversed could be very
destructive to the system.
Soundhead Connections
Solar Cell
Using three-conductor shielded cable, connect the wire
from the left solar cell (red) to the corresponding +LEFT1
input terminal of the MOD 7a SOUNDHEAD connector.
Connect the wire from the right solar cell (green) to the
+RIGHT1 input terminal. The common solar cell lead
(black) should be connected to both LEFT1 and RIGHT1,
and the shield of the cables should be connected to a
GROUND terminal. Be sure to cut off the shield at the
projector end so that a ground loop is not created. Only the
shields on the MOD 7a end of the cable should be grounded.
It is good practice to tape or shrink wrap the end of the
shielded cable at the sound head to prevent any stray
shield wires from grounding out to the sound head case.
Reverse Scan
If you are using a Reverse Scan system, use a two-conduc-
tor shielded cable to connect the -LEFT1 and +LEFT1
terminals on the MOD 7a to the corresponding terminals on
the Reverse Scan terminal block. Connect another two-
conductor cable likewise from the -RIGHT1 and +RIGHT1
terminals to the corresponding terminals on the Reverse
Scan terminal block. The neutral wires (-LEFT1 and -
RIGHT1) should not be tied together.
INSTALLATION
MOD 7 rear panel
Processor Placement
Before mounting the MOD 7a processor in the equipment rack or projector console, be sure to select a well ventilated area
that allows cool air to circulate around the individual components. Make sure that the processor is not immediately
adjacent to hum producing components such as power amplifiers with large transformers.