SMC Networks EX600 Series User manual

No.EX※※-OMR1012
PRODUCT NAME
Fieldbus system
EtherNet/IPTM compatible SI Unit
MODEL / Series / Product Number
EX600-SEN5-X22
EX600-ED#
This manual is for Ford Motor Company.
Any IP address within the 136.129.0.1 to 136.129.7.254 range can be set with a switch.
This IP address range can only be used with the permission of Ford Motor Company.
EX※※-OMR1012

-1-
EX※※-OMR1012
Table of Contents
Safety Instructions 2
System Outline 8
Definition and terminology 9
Assembly 10
Mounting and Installation 12
Installation 12
Wiring 14
SI Unit
Model Indication and How to Order 15
Summary of Product parts 15
Mounting and Installation 16
Wiring 16
Setting and Adjustment 17
LEDDisplay 23
Specification 26
Specifications 26
Dimensions 27
End Plate
Model Indication and How to Order 28
Summary of Product parts 28
Mounting and Installation 29
Wiring 29
Specification 30
Specifications 30
Dimensions 30
Maintenance 32
Parameter Setting 33
Parameter definition and setting 33
I/OMap 52
Diagnosis 56
Details of diagnostic data 57
Hardware Configuration 58
EDS file and icon 58
Setting using RSLogix5000TM 58
Device Level Ring (DLR) function 61
QuickConnect TM function 61
EtherNet/IPTM Object 63
Web Server 69
Accessories 79

-2-
EX※※-OMR1012
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or
"Danger". They are all important notes for safety and must be followed in addition to International
standards (ISO/IEC) 1) and other safety regulations.
1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.
Caution : CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury.
Warning : WARNING indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury.
Danger : DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with
specific equipment must be decided by the person who designs the equipment or decides its
specifications based on necessary analysis and test results. The expected performance and safety
assurance of the equipment will be the responsibility of the person who has determined its
compatibility with the product. This person should also continuously review all specifications of the
product referring to its latest catalogue information, with a view to giving due consideration to any
possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator
who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures
to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the
specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and
malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is
to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed
to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space,
shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in
contact with food and beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the standard specifications
described in the product catalogue.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by
using a mechanical protective function, and periodical checks to confirm proper operation.

-3-
EX※※-OMR1012
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance
Requirements".
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,
whichever is first. 2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted
in the specified catalogue for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export are
known and followed.

-4-
EX※※-OMR1012
Operator
This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such
equipment. Only those persons are allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Safety Instructions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not operate or set with wet hands.
This may lead to an electric shock.
■Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
■Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
■If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
■The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.

-5-
EX※※-OMR1012
Caution
■When handling the unit or assembling/replacing units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
■After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
■Provide grounding to assure the safety and noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
■NOTE
○Follow the instructions given below when designing, selecting and handling the product.
●The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
Product specifications
•The direct current power supply to combine should be UL1310 Class 2 power supply when conformity to
UL is necessary.
•Use the specified voltage.
Otherwise failure or malfunction can result.
•The power supply for the unit should be 0V as the standard for both the power supply for outputs and the
power supply for inputs and control.
•Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
•Do not remove any nameplates or labels.
This can lead to incorrect maintenance, or misreading of the operation manual, which could cause damage or
malfunction to the product.
It may also result in non-conformity to safety standards.
•Beware of inrush current when the power supply is turned on.
Some connected loads can apply an initial charge current which will activate the over current protection function,
causing the unit to malfunction.

-6-
EX※※-OMR1012
●Product handling
Installation
•Do not drop, hit or apply excessive shock to the SI unit.
Otherwise damage to the product can result, causing malfunction.
•Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws may be broken.
IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
•If a large manifold valve is mounted, lift the unit so that stress is not applied to the connecting part while
transporting.
The stress may cause breakage of the connecting part. The unit may become very heavy depending on the
combination. Transportation/installation shall be performed by multiple operators.
•Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
Wiring
•Avoid repeatedly bending or stretching the cables, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause breakage of the cable.
•Wire correctly.
Incorrect wiring can break the product.
•Do not perform wiring while the power is on.
Otherwise damage to the SI unit and/or input or output device can result, causing malfunction.
•Do not route wires and cables together with power or high voltage cables.
Otherwise the SI unit and/or input or output device can malfunction due to interference of noise and surge voltage
from power and high voltage cables to the signal line.
Route the wires (piping) of the SI unit and/or input or output device separately from power or high voltage cables.
•Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
•Take appropriate measures against noise, such as using a noise filter, when the Fieldbus system is
incorporated into equipment.
Otherwise noise can cause malfunction.
Environment
•Select the proper type of protection according to the environment of operation.
IP67 protection is achieved when the following conditions are met.
(1) The units are connected properly with fieldbus cable with M12 connector and power cable with M12 (M8)
connector.
(2) Suitable mounting of each unit and manifold valve.
(3) Be sure to fit a waterproof cap on any unused connectors.
If using in an environment that is exposed to water splashes, please take measures such as using a cover.
Do not use in an environment where moisture or water vapor are present. Otherwise failure and malfunction can
result.
•Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even
for a short time, it may be adversely affected (damage, malfunction etc.).
•Do not use the product in an environment where corrosive gases or fluids could be splashed.
Otherwise damage to the product and malfunction can result.
•Do not use in an area where surges are generated.
If there is equipment generating large surge near the unit (magnetic type lifter, high frequency inductive furnace,
welding machine, motor, etc.), this can cause deterioration of the internal circuitry element of the unit or result in
damage. Take measures against the surge sources, and prevent the lines from coming into close contact.

-7-
EX※※-OMR1012
•When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a
built-in surge absorbing element.
Direct drive of a load generating surge voltage can damage the unit.
•The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes
in the system.
•Prevent foreign matter such as dust or wire debris from getting inside the product.
•Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
•Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
•Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise failure or malfunction can result.
•Keep within the specified ambient temperature range.
Otherwise malfunction can result.
•Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Adjustment and Operation
•Set the switches by using a sharp-pointed screwdriver etc. When setting the switch, do not touch other
unrelated parts.
This can cause parts damage or malfunction due to a short circuit.
•Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure.
•Please refer to the PLC manufacturer's manual etc. for details of programming and addresses.
For the PLC protocol and programming refer to the relevant manufacturer's documentation.
Maintenance
•Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Otherwise safety is not assured due to an unexpected malfunction or incorrect operation.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains
again with a dry cloth.

-8-
EX※※-OMR1012
System Outline
System configuration
The EX600 range of units can be connected to various types of fieldbus to realize the reduction of input or
output device wiring and the distributed control system. The unit communicates with the fieldbus through the
SI unit. One SI unit can be connected with manifold valves with up to 32 output s and the input • output • I/O
units with maximum 10 units.
Name Function
SI unit Performs fieldbus communication and solenoid valve manifold ON/OFF output.
Digital input unit For connecting sensors with switch output capability. PNP and NPN types are available.
Digital output unit For connecting output device such as solenoid valves, lamps, buzzers, etc. PNP and NPN
types are available.
Digital I/O unit This unit has both digital input and output functions. PNP and NPN types are available.
Analogue input unit For connecting sensors with analogue output capability.
Analogue output unit This can be connected to the equipment which can read analog input.
Analogue I/O unit This unit has both analog input and output functions.
End plate Connected at EX600 Manifold’s D side, incorporating the power supply connection.
Solenoid valve manifold An assembly of solenoid valves. One connector is used as the electric connection to all
connected valves.

-9-
EX※※-OMR1012
■Definition and terminology
Terminology Definition
100 100BASE-TX Standard of LAN transmission line with communication speed of 100 Mbps.
C Current consumption The current necessary to operate each unit.
DHCP
The protocol which automatically set the information such as IP address which needs to
be registered in order to use the network. Those information are set to each equipment
which are connected to TCP/IP network.
DIN rail A metal rail conforming with DIN (German) standard.
DLR An abbreviation for Device Level Ring: Performs a fast switching of the communication
route when any problem occurs with the Ring network, to maintain communication.
D
D Side The side connected to the end plate when the product is connected to a manifold.
EDS Settable attribute information of a device (each parameter’s object address, etc.)
stored on external disk.
E
Enclosure (IP□□) Abbreviation of international (ingress) protection. A standard related to the protection from
external objects (hands, steel ball, steel wire, dust, water, etc.) applied to the product.
FE Abbreviation of functional earth.
Fieldbus The protocol that uses digital communication to exchange signals between field
equipment (instruments and actuators) running on site and a PLC.
F
Full duplex Communication system that can send and receive data at the same time bi-directionally.
H Half duplex Communication system that sends and receives data in one direction at a time.
Idle Expression for PLC operation state. For details, Refer to manuals of each PLC maker.
Depending on which PLC is used; the idle state might not be available.
I
IP address A 32 bit digit sequence which is assigned to identify devices which are connected to the
network.
MAC address A unique number inherent to all devices which are connected to EtherNet/IPTM.
M
Manifold A form consisting of multiple components. A form made by combining multiple components.
NPN input Takes the sensor output that uses the NPN transistor to the signal output line.
NPN output The output type that uses an NPN transistor to operate output device. It is also known
as a positive common type since a positive potential is applied to the power supply line.
Number of inputs The number of points that can receive information from input device (sensor, switch, etc.).
N
Number of outputs The number of points that can operate output device (solenoid valve, light, motor, etc.).
O Open circuit detection A diagnosis function to detect if the input or output device wiring is disconnected.
PLC Abbreviation of programmable logic controller. A digital computer used for automation of
electromechanical processes.
PNP input Takes the sensor output that uses the PNP transistor to the signal output part.
P
PNP output The output type that uses a PNP transistor to operate output device. It is also known as
a negative common type since a negative potential is applied to the power supply line.
Q QuickConnectTM The function that reduces the time from the power being supplied to the equipment
operating and communication starting.
Short circuit detection A diagnosis function to detect an over current due to the short circuit of the output and/or
power supply positive line with respect to the GND line.
Short circuit
protection
A function to protect the internal circuit from being broken by an over current due to the
short circuit of the output and/or power supply positive line with respect to the GND line.
S
SI unit Abbreviation of serial interface unit. A unit connected to a PLC to communicate input
and output data.
U U Side The side connected to the solenoid valve when the product is connected to a manifold.