SMC Networks SJ 1000 Series User manual

A low-profile SUP/
EXH block has been
added.
(Made to order)
A 6.5 mm type
has been added.
Unlocked
Locked
Manual locking
A sliding mechanism covers
the manual override button
to prevent unintentional
operation.
Valve width
40
mm
One-touch fitting
connection is possible.
ø 2
ø2ø4ø6
SJ1000, SJ2000, and
SJ3000 valves can be
mounted together.
SJ1000
6.5
mm
SJ2000
7.5
mm
SJ3000
10
mm
Non plug-in type
Individual wiring
manifold
Vacuum release valve
with restrictor
Suction and release
can be controlled
with a single unit.
10.2 mm
Connector
connection
Connector
connection
4-Port Solenoid Valve
Cassette Type Manifold
Rubber Seal
SJ1000/2000/3000 Series
∗1 SJ2000/3000 only
∗1

Power consumption
0.15 W*1(SJ3000 with power-saving circuit)
0.23 W*1(SJ1000/2000 with power-saving circuit)
*1 Refer to page 110 for details.
The manifold uses halogen-free
lead wires.
UnlockedLocked
Type of manual overrideLight indication
Piping variations
With One-touch fittings Threaded type
The threaded type is
not available for the
1(P) or 3/5(E) ports.
Manual locking
A sliding mechanism covers the manual
override button to prevent unintentional
operation.
Connector mounting
direction
Connecter mounting direction
can be changed by sliding the
switch.
Fittings are replaceable.
Fittings (including type and size) can be
easily changed by removing a clip.
Valve connection mechanism
Connection between valves
can be secured using the
valve lock switch.
Connection can be
confirmed by checking
to see whether the
connection hook is
inserted into the
connection groove of
the adjacent valve.
SOL.A
SOL.B
The valve coil is kept in a deen-
ergized state even when there
is an electric signal from the
manifold side connector, and
this enables manifold operation.
With switch (Connector type)
• It is possible to shut off the signal of each valve
individually.
• Manual operation is possible by switching the
valve OFF, even if it is in an energized state.
Plug-in
cable type manifold
Cable
SOL.A: ON
SOL.B: ON Green
Orange
Connector type (Card edge type)
SJ1000, SJ2000, and SJ3000 series valves
can be mounted together.
• Easily increase or decrease the number
of stations and easily replace valves
• The 34-pin connector allows for up to
16 stations with double solenoids or
32 stations with single solenoids.
Non plug-in individual
wiring compliant
ON
OFF
Switch
Clip
FREE
LOCK
Switch
ON
OFF
Non-locking
push type
Slide locking
type
Push-turn
locking slotted
type
B side manual
(Yellow)
A side manual
(Blue)
The manual button
will hold the pushed
(ON) status.
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series
Card edge
connector
Details A p. 112
Valve lock switch
Connection hook
The word “FREE” can
be seen when connec-
tion is unlocked.
1

PLC
Programmable
Logic Controller
Power supply
Manifold valve
with SI unit
Manifold valve
with SI unit
GW (Gateway)
Serial Transmission System
EX510
Input unit Input unit Output unit
Input unit Input unit
Manifold valve
with SI unit
EX180 Integrated type (for output) serial transmission system
*1
*1 Connector type only
LCC-Link (32 outputs), DeviceNet (16 or 32 outputs)
L The connector allows for easy attaching/detaching of the SI unit and wiring.
• Separated valve power unit and transmission power unit/Improved
maintenance safety
• Select between a T-branch or a straight type communication connector
EX510 Gateway type serial transmission system
*1
*1 Connector type only
L Max. 128 points (Input 64 points/
Output 64 points)
L All wires can be plugged into
the connector units.
LCC-Link, DeviceNet, and
PROFIBUS-DP compliant
System
configuration
4-position dual 3-port valve
• 3-port valves integrated into a single valve
• It is possible to control the 4(A) and 2(B)
ports individually.
• Can be mounted on the same manifold as
a 4-port valve
• 3 types of combinations are available.
• A label with the same colors as the manual
override is attached to show the functions
of the A side and B side.
A side coil
B side coil
B side manual
A side manual
B side passage symbol
A side passage symbol
For DeviceNet, a transmission power unit exists in the communication
connector side of the T-branch or straight type.
SI unit
Communication connector
Transmission power unit (for CC-Link)
Valve power unit
Straight type
T-branch type
A side B side Symbol
N.C.
valve
N.C.
valve
N.O.
valve
N.O.
valve
N.C.
valve
N.O.
valve
1(P)5(EA)
4(A)
3(EB)
2(B)
1(P)5(EA)
4(A)
3(EB)
2(B)
1(P)5(EA)
4(A)
3(EB)
2(B)
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series
D-sub connector EX180 Integrated type (for output)
serial transmission system
*Connector type only
Flat ribbon cable
SJ1000
SJ1000
SJ1000
SJ1000
EX510 Gateway type
serial transmission system
*Connector type only
2

Regulator block
D side
U side
0.2 MPa
P port
0.5 MPa
Regulator
block
U side D side
FREE
LOCK
Intermediate connector
block assembly
FREE
LOCK
U side D side
This is a regulator block with the same width (10 mm) as the SJ3000.
Pressure supplied from the D side is used to reduce pressure in the manifold.
The U side valves are all depressurized by the regulator block.
Regulator block
This connector block can be used by
inserting it into the middle of the manifold.
It can be used, for example, when you wish
to separate electrical control of
valves in the same manifold or when the
number of control points is insufficient.
Intermediate connector block assembly
SJ3000-01-P(-H) SJ3000-M1-P(-H)SJ3000-00-P(-H)
PBoth the pressure gauge mounting position and the method of
operating the pressure adjustment screw can be selected.
Details A p. 81
Details A p. 87
PIntermediate connector block assembly wiring example
∗The U side solenoid valves can be controlled from the position where the intermediate
connector block assembly is mounted.
PPneumatic circuit (Example of a regulator block installation)
Intermediate connector
block assembly
D side
U side
(SJ3000-00-P) (SJ3260)(SJ2260)(SJ3260)(SJ2260)
(Pilot passage)
D side
P port
0.5 MPa applied
0.5 MPa
0.2 MPa
U side
4(A)(B)24(A)(B)2 (E)3/5 4(A)(B)2 4(A)(B)2 1(P)
Regulator block
Set to 0.2 MPa
With manual operation of the pressure adjustment screw
Pressure gauge,
side mounting
Without pressure gauge
Pressure gauge,
top mounting
U side D side
Connector block
Intermediate connector block
COM
SOL.aSOL.b SOL.b SOL.a
Double solenoid
(Station 2)
20 19
8
6
4
7
5
3
21
Station 1
Station 2
Double solenoid
(Station 1)
SOL.b SOL.a SOL.a SOL.b
COM
SOL.aSOL.b SOL.b SOL.a
Double solenoid
(Station 4)
20 19
8
6
4
7
5
3
21
Station 3 Station 4
Double solenoid
(Station 3)
SOL.b SOL.a SOL.a SOL.b
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series
∗This reduces supply pressure from the D side of the manifold.
Supply pressure from the U side cannot be reduced.
3

Details Ap. 83
Details Ap. 83
This pressure regulator is intended to adjust the SUP pressure of the manifold.
Additionally, a pressure switch and pressure gauge can be mounted on it.
SUP/EXH block assembly with regulator and pressure switch
Lateral knob
Upward knob
Valve with speed controller
Valve with speed controller
SUP/EXH block assembly with regulator and pressure switch
Pneumatic circuit (Installation example of a SUP/EXH block assembly with regulator and pressure switch and a valve with speed controller)
As a speed controller is built into this valve, the cylinder
speed can be adjusted on the valve side.
2 types, meter-in and meter-out, are provided.
Meter-in: Black
Meter-out: Silver
(SJ3000B-PCB)
(B)2 4(A)
(SJ3260-S0) (SJ3260)
4(A)(B)2
(SJ3260)
4(A)(B)2
(SJ3260-S1) (SJ3260)
(E)3/5
(Pilot passage)
4(A)(B)2 4(A)(B)2
1(P)
U sideD side
Valve with speed controller SUP/EXH block assembly with regulator and pressure switch
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series
4

123
85
10.2
Low-profile SUP/EXH
block assembly
The width dimension of the SUP/EXH block is only 10.2 mm,
smaller than the 15.5 mm width of the standard product, which
allows for the length of the entire manifold to be reduced.
Low-profile SUP/EXH block assembly
(Made to order)
∗SJ1000 5-station manifold example
ø6 One-touch fitting
10.2
mm
∗The values are for an individually operated 2-position type manifold base with 5 stations.
Flow Rate Characteristics
Series
Port size Flow rate characteristics
1(P)
3/5(E)
4, 2
(A, B)
1 4/2 (P A/B) 4/2 3/5 (A/B E)
C [dm3/(s·bar)] C [dm3/(s·bar)]
SJ1000 C6 C2 0.12 0.13
C4 0.26 0.30
SJ2000 C6
C2 0.13 0.13
C4 0.30 0.34
M3 0.18 0.20
SJ3000 C6
C2 0.13 0.14
C4 0.38 0.45
C6 0.45 0.51
M5 0.40 0.45
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000 Series
Details Ap. 88
[mm]
Width Reduction
Low-profile SUP/EXH
block assembly 10.2 5.3
Standard product 15.5 —
5

1(P)
Release pressure port
3/5(E)
Vacuum pressure port
Slotted
locking typeManual
2(B)
Vacuum pad port
PS port: Pressure detection port
(M5 x 0.8)
Plug-in
Connector connection
Cable connection
• Individual wiring
Non plug-in
Adsorbing and Transferring System Circuit Example
With 2 built-in spool valves
Vacuum suction and release can be
controlled with a single valve.
• Serial (EX180)
• Serial (EX510)
<Connector connection>
• D-sub connector
• Flat ribbon cable
<Cable connection>
• D-sub connector
• Flat ribbon cable
Wiring variations
Filter
Restrictor
Vacuum Release Valve with Restrictor
SJ3A6 Series
• Eliminates foreign matter on
the vacuum and release sides
• Replaceable
• Flow rate adjustment
of release air
• Prevents workpiece
blow-off
LPower consumption: 0.15 W*1(with power-
saving circuit)
LWidth: 10 mm (same as the SJ3000 series)
LEquipped with restrictor to enable flow rate
adjustment of release air
LReplaceable filters are built-in on the vacuum
and release sides.
LEquipped with a pressure detection port
which allows for the connection of a
pressure switch, etc.
LCan be combined with 4-port solenoid
valves, as well as SJ1000, 2000, and 3000
series valves (Special order)
(Please contact SMC for details.)
LEnables 2-system pressure switching where
the 1(P) port and the 3/5(E) port are set to
different positive pressures
(In this case, flow can be adjusted on the P-port side only.)
*1 Refer to page 110 for details.
2(B)
Vacuum pad port
X
1(P)
Release
pressure port
3/5(E)
Vacuum
pressure port
Vacuum
pressure
switching
valve
Filter
Vacuum side
Filter
Release side
SJ3A6
Release pressure
switching valve
(Built-in restrictor)
6

Individual wiring
EX510
(Gateway type)
EX180
(For output)
Flat ribbon cable
D-sub connector
Connection
Parallel wiring Serial transmission
SJ1000/2000/3000
SS5J1/2/3-60
SJ2000/3000
SS5J2/3-60L
SJ2000/3000
SS5J2/3-60-
SJ3A6
SS3J3-V60
SJ3A6
SS3J3-V60L
SJ3A6
SS3J3-V60-
4-port solenoid valveVacuum release valve with restrictor
Plug-in
Non plug-in
Connector type
Cable type
Plug-in
Non plug-in
Connector type
Cable type
p. 24
p. 46
p. 56
p. 23 p. 23 p. 45 p. 55
p. 25 p. 25
p. 70
p. 98p. 97 p. 97 p. 97 p. 97
p. 99 p. 99
p. 103
∗1
∗7
∗1
—
——
————
—
——
————
Manifold Variations
4-Port Solenoid Valve
SJ1000/2000/3000 Series
Vacuum Release Valve with Restrictor
SJ3A6 Series
Manifold type
Item
∗1 A linkage-printed circuit board is built into individual wiring valves
so as to allow for use in combination with the plug-in types.
∗2 Specify the required specifications on the manifold specification
sheet.
∗3 All single wiring or all double wiring can be specified.
∗4 The vacuum release valve can only use double wiring.
∗5 Only the SJ3000 size is available.
∗6 Adding 1 additional station is possible up to the max.
number of stations.
∗7 Only the SJ2000 and SJ3000 sizes are available.
7

Manifold options Solenoid valve specifications
Mixed wiring
Single/Double
Mixed type M60
SJ1000/2000/3000
Increase of manifold stations
Voltage suppressor
Non-polar
+/– common
Polar
With power-saving circuit
With individual switch
Main valve fluororubber
specification
Blanking block assembly
Block disk assembly/
Different pressure pneumatic circuit diagram
—
—
—
— —
—
—
—
SUP/EXH block assembly with
regulator and pressure switch
—
—
Regulator block
—
—
Valve with speed controller
Dual flow fitting
p. 80
p. 80
p. 80
p. 81
p. 81
p. 83
p. 83
p. 83
p. 83 p. 67
p. 83 p. 66
p. 87 p. 66
p. 87 p. 66
p. 67
p. 66
p. 88
p. 88
p. 88
p. 88
p. 88
p. 88
p. 78p. 77p. 23
p. 78p. 77
p. 78p. 77p. 69
p. 78p. 77
p. 78p. 77
p. 78
Low-profile SUP/EXH
block assembly
p. 88
p. 88
p. 88
p. 88
p. 88
p. 88p. 77
— — —
—
— — —
—
—
— —
—
Intermediate connector
block assembly
—
—
—
— — ——
—
—
SJ1000/2000/3000 Series
SJ3A6 Series
—
—
—
∗2∗5
∗5
∗5
∗5
∗6
∗6
∗5
∗5
∗3
∗4
∗4
∗4
∗7
∗7
∗7∗7
8

Common Specifications ����������������������������������������������������� p. 11
Construction������������������������������������������������������������� p. 14
D-sub Connector/Flat Ribbon Cable
How to Order: Connector Type ������������������������� p. 23
How to Order: Cable Type ���������������������������� p. 25
Manifold Electrical Wiring: Connector Type, Cable Type ��������� p. 27
Dimensions: Connector Type, Cable Type ������������������ p. 29
EX180 Integrated Type (For Output) Serial Transmission System
How to Order: Connector Type ������������������������� p. 45
Dimensions: Connector Type �������������������������� p. 47
EX510 Gateway Type Serial Transmission System
How to Order: Connector Type ������������������������� p. 55
Dimensions: Connector Type �������������������������� p. 57
Manifold Exploded View: Connector Type, Cable Type ������p. 64, 65
How to Increase Manifold Stations: Connector Type, Cable Type
�p. 66, 67
Individual Wiring
How to Order ������������������������������������ p. 69
Dimensions ������������������������������������� p. 71
Manifold Exploded View: Individual Wiring ���������������� p. 76
Manifold Options ���������������������������������������������������������� p. 77
Made to Order ������������������������������������������������������������ p. 88
Manifold Variations ��������������������������������������������������������� p. 7
CONTENTS
4-Port Solenoid Valve SJ1000/2000/3000 Series
Plug-in Connector Type Manifold/Cable Type Manifold
Non Plug-in Individual Wiring Manifold
p. 22
p. 68
9