SMC Networks IR1000 Series User manual

No.IR10-OM00006
PRECISION REGURETOR
PRODUCT NAME
IR1000-F01-DII00467・IR1010-F01-DII00467
MODEL/ Series

No.
Table of Con en s
Safety 2～3
１．Specifications 4
２．Operation principle 5
３．How to order 6
４．Production lot number symbol 6
５．Caution on handling 7～8
６．Troubleshooting 9
７．Spare parts list 10
８．Assembling drawing 11
９．Drawing 12
-1-

No.
Safe y
Be sure o read his opera ion manual before handling, and unders and he con en s o opera e
he produc properly.
Keep his opera ion manual carefully o be able o refer o i whenever i is required, and ensure o
give i o an end user.
These safe y ins ruc ions are in ended o preven hazardous si ua ion and/or equipmen damage.
These ins ruc ions indica e he level of po en ial hazard by labeling ”Cau ion”, “Warning” or
“Damage”. To ensure safe y, be sure o observe ISO4414 (No e 1), JIS B 8370 (No e 2) and o her
safe y prac ices.
DANGER
In ex reme condi ions, here is a possibili y of serious injury or loss of life.
WARNING
Opera or error could resul in serious injury or loss of life.
CAUTION
Opera or error could resul in injury or equipmen damage.
(No e 1) ISO 4414 Pneuma ic fluid power-Recommenda ions for he applica ion of
equipmen o ransmission and con rol sys em.
(No e 2) JIS B 8370 Pneuma ic sys em axiom
-2-
!
!
!

No.
Warning
1. The compatibility of pneumatic equipment i the re pon ibility of the per on who de ign
the pneumatic y tem or decide it pecification .
Since he produc s specified here are used in various opera ing condi ions, heir compa ibili y
for he specific pneuma ic sys em mus be based on specifica ions provided by a person in c
harge of design and specifica ion af er analyzing and/or es ing o mee your specific requireme
n s. A guaran ee of he expec ed performance and safe y is in charge of a person who decide
s he compa ibili y for he sys em. Sys em should be cons ruc ed by reviewing all specifica ions
and considering possible failure of machinery according o he la es ca alog and ma erial.
2. Only trained per onal hould operate pneumatically operated machinery and equipment.
Compressed air can be dangerous if an opera or is unfamiliar wi h i . Assembly, handling
or repair of pneuma ic sys ems should be performed by rained and experienced opera ors.
3. Do not ervice machinery / equipment or attempt to remove component until afety i
confirmed.
A. Inspec ion and main enance of machinery / equipmen should only be performed af er
confirma ion of safe locked-ou con rol posi ions.
B. When equipmen is removed, confirm he safe y process as men ioned above. Cu supply
pressure for he equipmen , urn off he power, and exhaus all residual compressed air in he
sys em.
C. Before machinery / equipmen is res ar ed, ake care safe y of surroundings .
4. Contact SMC if the product i to be u ed in any of the following condition or
environment .
A. Condi ions and environmen s beyond he given specifica ions, or if produc is used ou doors.
B. Ins alla ion on equipmen in conjunc ion wi h a omic energy, railway, avia ion, vehicles, medical
equipmen , food and beverage, recrea ion equipmen , emergency s op circui s, press applica ions, or
safe y equipmen .
C. An applica ion which has he possibili y of having nega ive effec s on people or proper ies, requiring
special safe y.
-3-
!

No.
Introduction
Series IR1000 precision ype regula or is superior in relief charac eris ics and cons an pressure is
kep in he case of flowing backward.
IR10∗0-F01-DII00467 is designa ed special for Sensa ronic o be applied for respira or.
1. Specification
Model IR1000-F01-DII00467 IR1010-F01-DII00467
Max. supply pressure [bar]
Max. 1.0
(No e1)
Min. supply pressure [bar]
Se ing pressure + 0.5
Se ing pressure [bar]
0. 05～2 0.1～4
Se ing sensi ivi y
(No e2)
wi hin 0.2% of full span
Repea abili y
(No e2)
wi hin ±0.5% of full span
(No e3)
Air consump ion
Less han 5 l /min (ANR) (a supply pressure of 10bar)
Fluid
Air ・ Oxygen
Ambien & fluid
Tempera ure
-10~50℃ (Wi h no freezing)
S orage Tempera ure
-20~70℃ (Wi h no freezing)
Por size G1/8
Pressure gauge por size
G1/8
Weigh
0.14 kg
(No e 1) Wi h he condi ion of no flow on he ou pu side. The min. differen ial pressure
from se ing pressure should be always +0.5bar.
(No e 2) Full span specifies he max. se ing pressure of produc . (eg. IR1000: 2bar)
(No e 3) Air is normally being exhaus ed o he a mosphere.
-4-

No.
2. Structure and operating principle
When he Adjus ing screw①is urned, he nozzle③ is closed by he diaphragm disk②, allowing he
supply air ha flows in from he ups ream side o pass hrough he fixed orifice④ and o ac s on
diaphragm C⑥ as nozzle back pressure, he main valve⑦ is pushed down by he genera ed force and
he supply pressure flows ou o he downs ream side. The air pressure ha flows in ac s on bo om side
of diaphragm C⑥ and while opposing he force genera ed by nozzle back pressure, i also ac s on
diaphragm A⑤opposing he compression force of he se ing spring⑧ and balance wi h se pressure.
When he ou pu pressure raises above he se ing pressure, diaphragm A⑤ is pushed up which makes
he in erval be ween he diaphragm disk② and he nozzle③ widens, he nozzle back pressure drops,
he pressure balance of upper/bo om par of diaphragms C⑥ collapses. Then as he main valve⑦
closes, he exhaus valve⑨ opens a he same ime and he excess pressure from he downs ream side
is discharged o he a mosphere. In his way fine pressure varia ions are de ec ed by he nozzle/flapper
ype pilo mechanism, and precise pressure adjus men is performed. Devia ion due o pressure
difference be ween in/ou side of bourdon ube is ransmi ed o he sec or hrough he rod o ro a e he
pinion engaging he sec or. The indic ing needle and scale display he pressure value.
-5-
SUP OUT
BLEED
EXH
5
6
79
3
2
8
1
Diaphragm A
Diaphragm C
Main valve
Exhaus valve
Nozzle
Diaphragm disk
Adjus ing spring
Adjus ing screw
4
Fixed orifice
6
Diaphragm C
SUP.side passage
Setting
spring
N/m
Diaph.C
m
2
Daiph.A
m
2
Nozzle
flapper
MPa/ m
Diaph.B
m
2
springCompd.
1
(B)
m/N
Main valve
MPa/ m
(S)
Displ
m ＋
For e
― N
Displ
m
Press
MPa ＋
For e
― N
Displ
m
Press.
MPa
For e
N
For e
N
SUP
Fixed orifi e
springCompd.
1
(A)
m/N

No.
3. How to order
I R 1 0 ※ 0 - Ｆ 0 1 – D I I 0 0 4 6 7
4. Production lot number ymbol
The produc ion lo symbol is described o produc name pla e.
PRECISION REGULATOR
IR1000-F01-DII00467
MAX.SUP.PRESS. 10bar
OUTPUT PRESS. 0.05～
～～
～2bar
MADE IN JAPAN ＪＳ
ＪＳＪＳ
ＪＳ
ＪＳ
Symbol of year Symbol of mon h
Ｊ：２００５ Ｏ：January
Ｋ：２００６ Ｐ：February
Ｌ：２００７ Ｑ：March
Ｍ：２００８ Ｒ：April
Ｎ：２００９ Ｓ：May
Ａ：２０１０ Ｔ：June
Ｂ：２０１１ Ｕ：July
Ｃ：２０１２ Ｖ：Augus
： ：
-6-
Special order
Connec ing por
01：1/8
Connec screw
Ｆ：Ｇ
Se ing pressure
0：0.05～2bar
1：0.1～4bar
Produc ion lo number

No.
5. Precaution
Warning Handling
(1) If he sys em is expec ed o be dangerous when he Precision regula or, please
consider sys em wi h safe y circui o avoid danger.
Warning Operating Environment
(1) Do no opera e in loca ions having an a mosphere of corrosive gases, chemicals,
sea wa er, wa er or s eam, or where here will be con ac wi h he same.
(2) Do no opera e in loca ions where vibra ion or impac occurs.
(3) In loca ions which receive direc sunligh , provide a pro ec ive cover, e c.
(4) In loca ions near hea sources, block off any radia ed hea .
(5) In loca ions where here is con ac wi h spa er from wa er, oil or solder, e c.,
implemen sui able pro ec ive measures.
Warning Air upply
(1) These produc s are designed for use wi h compressed air or oxygen.
Con ac SMC if any o her fluid will be used.
(2) Do no use compressed air which includes chemicals, syn he ic oils con aining
organic solven s, sal , or corrosive gases, e c., as his can cause damage of
malfunc ion.
(3) If drains is no removed from air fil ers and mis separa ors, i can flow ou o he
downs ream side and lead o he malfunc ion of pneuma ic equipmen . In cases
where he managemen of drainage removal will be difficul , he use of fil ers wi h
au o drains is recommended
Warning Maintenance
(1) Incorrec handling of compressed air or oxygen is hazardous. Follow he produc
specifica ion. Elemen replacemen and main enance shall be performed by
person wi h knowledge and experience on pneuma ic equipmen .
(2) Rubber par s including diaphragm, “O” ring and packing are worn ou .
Annual inspec ion or componen replacemen every 3 years is recommended.
(3) Please do he exhaus of he drain, washing he elemen , and he exchange, e c.
surely regularly. Please go o he s andard hough i differs according o he use
s a e every one mon h or hree every mon hs.
-7-
!
!
!
!

No.
Caution Operation
(1) Do no use a precision regula or ou side he range of i s specifica ions as his can
cause failure. (Refer o specifica ions.)
(2) When moun ing is performed, make connec ions while confirming por indica ions.
(3) If a direc ional swi ching valve (solenoid valve, mechanical valve, e c. ) is moun ed
on he supply side of he regula or and repea edly swi ched ON and OFF, wear of
he nozzle/flapper sec ion will be accelera ed and a discrepancy in he se ing value
may occur. Therefore, avoid using a direc ional swi ching valve on he supply side.
In he even a direc ional swi ching valve will be used, ins all i on he ou pu side
of he regula or.
(4) Air/oxygen is normally discharged from he bleed por ( he hole on he side of he
body's mid-sec ion). This is a necessary consump ion of air based on he
cons ruc ion of he precision regula or, and is no an abnormali y.
(5) Be sure o igh en he lock nu af er pressure adjus men .
Caution Air upply
(1) If he supply pressure line con ains drainage or dir , e c., he fixed hro le can
become clogged leading o malfunc ion, and herefore, in addi ion o an air fil er
(SMC Series AF) be sure o use a mis separa or (SMC Series AM, AFM). Refer o
SMC's "Compressed Air Cleaning Sys ems" ca alog regarding air quali y.
(2) Never use a lubrica or on he supply side of he regula or, as his will posi ively
cause he fixed hro le o become clogged and lead o malfunc ion. If lubrica ion is
required for erminal devices, connec a lubrica or on he ou pu side of he
regula or.
Caution Piping
(1) Prepara ion before piping
Before piping is connec ed, i should be horoughly blown ou wi h air (flushing) or
washed o remove cu ing chips, cu ing oil and o her debris from inside he pipe.
(2) Wrapping of pipe ape
When connec ing pipes and fi ings, e c., be sure ha cu ing chips from he pipe
hreads and sealing ma erial do no ge inside. Fur her, when pipe ape is used,
leave 1.5 o 2 hread ridges exposed a he end of he pipe/fi ing.
-8-
!
!
!
Leave 2
threads.
S eal tape
d
i
e
r
e
c
t
i
o
n
R
o
l
l
i
n
g

６．
Trouble hooting
Caution
For roubles in he able below, replacemen by he componen is recommended.
Non-conformance occurred due o repalcemen wi h spare par is no guaran eed.
＊Refer o he cons ruc ion char of page 4 for alphabe sign of diaphragm.
-9-
Phenomenon Checking i em Causes Coun ermeasures
Pressure is no
ou pu
Air is no exhaus ed from
bleed hole.
Fixed orifice is
clogged
Replace he componen or
fixed orifice.
Adhering dus o he
sealing par of he
main
valve.
Remove he dus a he
sea by replacing by he
componen or removing he
valve guide.
Excess air leaks
From exhaus
hole.
Air leaks 1.2 L/min (ANR)
or more while here is no
reason of flowing
backward.
Diaphragm is
damaged.
Replace he diaphragm
assembly. (Refer o he
following lis . )
Model Diaphragm A/B assembly model Diaphragm C assembly Model
IR1000
IR1010
P362010-15 P362010-16
!

Revision his ory
URL h p://www.smcworld.com
Phone
AUSTRIA / (43) 2262-62 280 ITALY / (39) 02-92711
BELGIUM / (32) 3-355 1464 NETHERLANDS / (31) 20-531 8888
CZECH REP. / (420) 5-414 24611 NORWAY / (47) 67 12 90 20
DENMARK / (45) 70 25 29 00 POLAND / (48) 22-548 50 85
FINLAND / (358) 9-859 580 PORTUGAL / (351) 2 610 89 22
FRANCE / (33) 1-64 76 1000 SPAIN / (34) 945-18 4100
GERMANY / (49) 6103 4020 SWEDEN / (46) 8-603 0700
GREECE / (30) 1- 342 6076 SWITZERLAND / (41) 52-396 3131
HUNGARY / (36) 1-371 1343 TURKEY / (90) 212 221 1512
IRELAND / (353) 1-403 9000 UNITED KINGDOM / (44) 1908-56 3888
No e: Please acknowledge ha his con en migh change wi hou a previous no ice beforehand.
Each company migh be using he name of he commodi y of his manual publishing respec ively as a rademark.
2004 SMC Corpora ion All Righ s Reserved