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SMC Networks MY3 Series User manual

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CAT.ES20-165 B
Mechanically Jointed
Rodless Cylinders
Rubber
bumper
Air
cushion
Stroke
adjusting
unit
Side
support
25 40 63
Bore size (mm)
16
Made to
Order
Note) Except the MY3A
Long stroke
(-XB11)
Helical insert
threads (-X168)
Holder mounting
bracket Note)
(-X416, X417)
Copper-free
(20-)
Floating
bracket
MY3A
MY3B
Series Type Piping
type
Basic standard
type
MY3M Slide bearing
type
Basic short
type
Centralized
piping
Standard
piping
Series VariationsSeries VariationsSeries Variations
Series MY3B
Series MY3M
Series MY3A
Basic standard type (Air cushion)
Series MY3B
Slide bearing type (Air cushion)
Series MY3M
Basic short type (Rubber bumper)
Series MY3A
MY3A3B.qxd 06.2.17 9:13 AM Page 1
Series
MY3A
ø16
110
ø25
150
ø40
240
ø63
320
MY3B
MY3M 122 178 276 356
MY1B
MY1M 160 220 340 460
(mm)
Series
MY3A
MY3B
ø16 ø25 ø40 ø63
MY1B
27 37 54 84
37 54 84 116
MY1M 40 54 84 130
MY3M 33 45 63 93
(mm)
MY1B/MY1M (with air cushion)
MY3A (with rubber bumper)
MY1M
High functionality with reduced height and length
Overall length (Z) reduced by
140
mm at the maximum
Overall Length (Z) Weight
Height (H) reduced by
36
% at the maximum
Weight reduced by
53
% at the maximum
Series
MY3A
MY3B
MY1B
MY1M
MY3M
ø16
0.34
0.35
0.73
ø25
0.99
1.09
1.57
ø40
2.95
3.08
4.41
ø63
8.26
8.99
14.5
0.45
0.91
1.32
2.12
3.65
7.00
9.99
18.9
(kg)
Height (H)
Overall length (Z + Stroke)
∗ At 100 mm stroke
MY3B
MY3BMY3B
MY3B
Basic standard type
(Air cushion)
Mechanically Jointed Rodless Cylinders
Series MY3
MY3A
MY3A
MY3A
Basic short type
(Rubber bumper)
MY3B/MY3M (with air cushion)
Loading Capacity
200
180
160
140
MY3M
MY3A
MY3B
MY3M
MY3A
MY3B
120
100
80
60
40
20
0
70
60
50
40
30
20
10
0
16 25 40 63 16 25
Bore size (mm) Bore size (mm)
Allowable moment (Nm)
Load weight (kg)
40 63
NEW
NEW
Work pieces can be loaded
directly on the work table
due to the integrated guide.
M2
m1
MY1B MY3A/3BMY3A/3B MY3MMY3M
Height (H)
Height (H)
SMC
SMC
SMC
MY3M
MY3MMY3M
MY3M
Slide bearing type
(Air cushion)
Features 1
MY3A3B.qxd 06.2.17 9:13 AM Page 2
Auto Switch
Stroke Adjusting Unit
Side Support
The cylinder tube can be fixed from the upper or lower side.
(Page 15, 27)
Centralized Piping
Can be mounted on both sides
from the front direction.
(MY3B/3M)
(MY3A/3B)
Floating Bracket
Easy connection with external guide. Vertical and lateral mounting is possible. (Page 16)
Integrated piping in the
head cover is possible.
(Refer to the back of
page 6.)
Side support
Auto switch
Positioning cushion mechanism
Air cushion
(MY3B/3M)
Passage for
centralized piping
The uniquely designed piston
shape enables reduction of
the height and length as well
as practical arrangement of
the common piping passages,
cushion mechanism and posi-
tioning mechanism. This has
achieved drastic miniaturiza-
tion and weight reduction.
Features 2
MY3A3B.qxd 06.2.17 9:13 AM Page 3
Guideline for Tentative Model Selection
Series Type Note
Basic short type
Basic standard type
Slide bearing type
MY3A
MY3B
MY3M
Stroke accuracy
Guideline for tentative model selection
Use of external guide
Direct loaded Table accuracy
Generally combined with a separare
guide making it, by length, more compact.
Generally combined with a separare
guide, when stroke accuracy is required.
Mounting a work piece directly on the
product, when stroke accuracy is required.
Selection Flow Chart
When an external guide is used, the selection confirmation of the guide capacity should follow the selection procedure
of the external guide.
The MY3 series allow direct load application within the allowable range for the built-in guide. The payload in this case
will vary depending on the driving speed and the mounting orientation of the cylinder. Please refer to the flow below and
confirm the selection. (For more detailed description of the selection flow, please refer to the instruction manual.)
∗ When using an external cushioning unit, we recommend installing a suitable unit near the load’s
center of gravity.
It is possible to select all models of mechanically jointed rodless cylinder (the MY3 series) according
to the procedure indicated above.
Refer to the separate instruction manual for further explanation, and please consult with SMC
regarding any questions.
Tentative selection of cylinder model
MY3A:Basic short type
MY3B:Basic standard type
MY3M:Slide bearing type
Operating conditions
m:
Load weight
(kg)
V:
Speed
(mm/s)
P:
Operating pressure
(MPa)
Mounting
direction:
Examine the cushioning
mechanism at stroke end.
Built-in cushion
stroke adjusting
unit
External
shock
absorber
Examine the auto switch
mounting (model).
Model
selected
OK OK
OK
OK
Re-examine the operating conditions.
Select larger
cylinder size.
Change the
guide type.
NG NG
NG NG
In case of the MY3A
and MY3B only
Series MY3
Model Selection 1
The following are steps for selecting the MY3 series which is best suited to your application.
Determination
of load weight
and allowable
moment
Select the
different guide type.
∗Please refer to the informa-
tion by the guide
manufacturer.
Most suitable Suitable Usable Not recommended
Note) The table accuracy means the amount of table deflection when a moment is applied.
Front matter 1
MY3A3B.qxd 06.2.17 9:13 AM Page 4
Maximum operating speed
Front matter 2
Model Selection
Series MY3
Note 1) The shock absorber must meet the conditions mentioned on page 7.
Note 2) As the external shock absorber, a unit with appropriate capacity and features should be installed close to the load center of gravity.
Note 3) Use the stroke adjusting unit of the MY3B series with an external guide.
Note 4) Shown below are the details of the maximum operating speed for the stroke adjusting unit.
How to mount
a load
Direct loaded
Use of external
guide
Rubber bumper
Air cushion
Shock absorber
External shock
absorber Note 1)
Rubber bumper
Air cushion
Shock absorber
External shock
absorber Note 1)
Stroke positioning Shock absorber
1000 1500
(mm/s)
500
MY3A
MY3B
MY3M
MY3A MY3B
Cylinder stroke end
Stroke adjusting unit
(Option: L, H unit)
External stopper
Cylinder stroke end
Stroke adjusting unit
(Option: L, H unit)
External stopper
MY3M
MY3M
MY3A
MY3B
MY3B
MY3A MY3B
Note 2)
Note 4)
Note 2)
Note 2)
Note 3)
Note 4)
Outside the fine stroke adjustment range means that when a holder mounting bracket (X416, X417) is used.
Holder mounting bracket →Refer to page 34, 35.
MY3 Series, Maximum Operating Speed when Using the Stroke Adjusting Unit Unit: mm/s
Series
MY3B
MY3M
Bore size (mm)
16
25, 40, 63
16, 25, 40, 63
Stroke adjustment range
L unit
H unit
L, H unit
L, H unit
Inside the fine stroke adjustment range
800
1000
1000
1500
Outside the fine stroke adjustment range
500
800
800
800
MY3A3B.qxd 06.2.17 9:13 AM Page 5
Front matter 3
Series MY3
Types of Moment Applied to Rodless Cylinders
Multiple moments may be generated depending on the mounting orientation, load and position of the center of gravity.
Calculation of Guide Load Factor
1.
Maximum load weight (1), static moment (2), and dynamic moment (3) (at the time of impact with stopper) must be examined for the selection calculations.
∗To evaluate, use υa (average speed) for (1) and (2), and υ(impact speed υ= 1.4υa) for (3). Calculate m max for (2) from the maximum allowable load graph (m1, m2, m3 )
and Mmax for (2) and (3) from the maximum allowable moment graph (M1, M2, M3).
2. Reference formulas [Dynamic moment at impact]
Use the following formulas to calculate dynamic moment when taking stopper impact into consideration.
m:Load weight (kg)
F:Load (N)
FE:
Load equivalent to impact (at impact with stopper) (N)
υa: Average speed (mm/s)
M:Static moment (N •m)
υ= 1.4υa (mm/s) FE= 1.4υa x δx m •g
1
ME=
—
•FE•L1= 4.57υaδm L1 (N •m)
3
Note 4) 1.4υaδ is a dimension less coefficient for calculating impact force.
Note 5) Average load coefficient = :
This coefficient is for averaging the maximum load moment at the time of stopper impact according to service life calculations.
3. For detailed selection procedure, please refer to pages 2, 3, 18, 19.
Coordinates and Moments
z
y
M3: Yawing
xM2: Rolling
M1: Pitching
Horizontal
mounting
Wall
mounting
Ceiling
mounting
m3x g
x
M2
z
M3
X
Z
y
m1x g
M1
X
x
M2
Yy
m2x g
M1
X
x
M2
Y
Vertical
mounting
g: Gravitational acceleration
M1
Z
M3
zy
Y
Note)
m
4
is a mass movable by thrust. Use 0.3 to 0.7 times the thrust
(differs depending on the operating speed) as a guide for actual use.
Mounting direction
Static load m
Horizontal
m1
Ceiling
m2
Wall
m3
M1
M2
M3
m1x gx X
m1x gx Y
—
m2x gx X
m2x gx Y
—
—
m3x gx Z
m3x gx X
m4x gx Z
—
m4x gx Y
Vertical
m4
M1
FE
M3
Y
υa
Mounting direction
Dynamic load
FE
Horizontal Ceiling Wall Vertical
Note) Regardless of the mounting orientation, dynamic moment is
calculated with the formulae above.
Dynamic moment M2E will not be generated.
1.4υax δx mnx g
x FEx Z
1
3
x FEx Y
1
3
M1E
M2E
M3E
Load Weight and Static Moment
g: Gravitational acceleration
υa: Average speed
δ: Bumper coefficient
Note 1) Moment caused by the load, etc., with cylinder in resting condition.
Note 2) Moment caused by the impact load equivalent at the stroke end (at the time of impact with stopper).
Note 3) Depending on the shape of the work piece, multiple moments may occur. When this happens, the sum of the load factors (Σα) is the total of all such moments.
FE
ME
m
L
1
υ
Z
FE
M1E
υa
M3E
Dynamic Moment
mnx g
mnx g
m4x g
Static
moment
Dynamic
moment
Note)
Σα=+ + <1
=
Load weight
[
m
]
Maximum load weight
[
m max
]
Static moment
[
M
]
Allowable static moment
[
Mmax
]
Sum of guide
load factors
Note 1) Dynamic moment [M
E
]
Allowable dynamic moment
[
M
E
max
]
Note 2)
Note 5)
Note 4)
1
3
•
••
υ: Impact speed (mm/s)
L1: Distance to the load’s center of gravity (m)
ME: Dynamic moment (N •m)
δ: Bumper coefficient
With rubber bumper = 4/100
With air cushion = 1/100
With shock absorber = 1/100
g:Gravitational acceleration (9.8 m/s2)
()
MY3A3B.qxd 06.2.17 9:13 AM Page 6
W: Work piece (0.8 kg)
MY3A25-500
xy
z
xz
y
x
zy
xy
z
Mounting Direction
1. Horizontal
mounting
2. Wall
mounting
3. Ceiling
mounting 4. Vertical
mounting
X
m1
m1
M1
20
10
Z
Y
Y
X
5
W
Work piece
no.
0.8 kg
Weight
(m)
5 mm
X-axis
10 mm
Y-axis
Center of gravity
Z-axis
20 mm
Work Piece Weight and Center of Gravity
m1
M2
Y
Calculation of Guide Load Factor
Front matter 4
Series MY3
Model Selection 2
The following are steps for selecting the MY3 series which is best suited to your application.
Cylinder •••••••••••••••••••••••••••••••••••••• MY3A25-500
Average operating speed υa •••••••••• 300 mm/s
Mounting direction ••••••••••••••••••••••• Horizontal mounting
Cushion •••••••••••••••••••••••••••••••••••••• Rubber bumper (δ= 4/100)
1 Operating Conditions
2 Load Blocking
m1: Mass
m1max (from qof graph MY3A ⁄ m1) = 10.7 (kg) •••••••••••••••••••••••••••••••••••••••••
Load factor α1= m1⁄ m1max = 0.8 ⁄ 10.7 = 0.08
M1: Moment
M1max (from wof graph MY3A ⁄ M1) = 4 (Nm) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
M1= m1x g x X = 0.8 x 9.8 x 5 x 10-3= 0.04 (Nm)
Load factor α2= M1⁄ M1max = 0.04 ⁄ 4 = 0.01
M2: Moment
M2 max (from eof graph MY3A ⁄ M2) = 0.8 (Nm) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
M3= m1x g x Y = 0.8 x 9.8 x 10 x 10-3= 0.08 (Nm)
Load factor α3= M2⁄ M2 max = 0.08 ⁄ 0.8 = 0.1
3 Calculation of Load Factor for Static Load
MY3A3B.qxd 06.2.17 9:13 AM Page 7
Front matter 5
Series MY3
Load Weight Allowable Moment
M1
M3
Y
FE
FE
Z
M1E
M3E
Calculation of Guide Load Factor
Moment (Nm)
Moment (Nm)
Moment (Nm)
MY3A, MY3B/M1
MY3A, MY3B/m1MY3A, MY3B/M2MY3A, MY3B/M3
Piston speed (mm/s) Piston speed (mm/s) Piston speed (mm/s)Piston speed (mm/s)
MY3A / 3B16
MY3A / 3B25
MY3A / 3B40
MY3A / 3B63
MY3A / 3B16
MY3A / 3B25
MY3A / 3B40
MY3A / 3B63
MY3A / 3B16
MY3A / 3B25
MY3A / 3B40
MY3A / 3B63
200
100
50
40
30
20
0.5
1
10
5
4
3
2
15001000500400300200100
0.05
50
40
30
20
0.1
1
0.5
0.4
0.3
0.2
10
5
4
3
2
15001000500400300200100
50
100
40
30
20
0.1
1
0.5
0.4
0.3
0.2
10
5
4
3
2
15001000500400300200100
Load weight (kg)
MY3A / 3B16
MY3A / 3B25
MY3A / 3B40
MY3A / 3B63
0.05
30
20
0.1
1
0.5
0.4
0.3
0.2
10
5
4
3
2
15001000500400300200100
∗ Refer to page 18 for the MY3M.
Equivalent load FEat impact
FE= 1.4υa x δx mx g= 1.4 x 300 x x 0.8 x 9.8 = 131.7 (N)
M1E: Moment
M1E max (from rof graph MY3A ⁄ M1where 1.4υa = 420 mm/s) = 2.85 (Nm) ••••••••••••••
M1E = x FEx Z = x 131.7 x 20 x 10-3= 0.88 (Nm)
Load factor α4= M1E ⁄ M1E max = 0.88 ⁄ 2.85 = 0.31
M3E: Moment
M3E max (from tof graph MY3A ⁄ M3where 1.4υa = 420 mm/s) = 0.95 (Nm) ••••••••••••••••••••
M3E = x FEx Y = x 131.7 x 10 x 10-3= 0.44 (Nm)
Load factor α5= M3E ⁄ M3E max = 0.44 ⁄ 0.95 = 0.43
4
——
100
1
——
3
1
——
3
1
——
3
1
——
3
4 Calculation of Load Factor for Dynamic Moment
The above calculation is within the allowable value, and therefore the selected model can be used.
Select a shock absorber separately.
In an actual calculation, when the sum of guide load factors Σα in the formula above is more than 1, consider
decreasing the speed, increasing the bore size, or changing the product series.
5 Sum and Examination of Guide Load Factors
MY3A3B.qxd 06.2.17 9:13 AM Page 8
Basic short type (Rubber bumper)
ø16, ø25, ø40, ø63
Basic standard type (Air cushion)
ø16, ø25, ø40, ø63
1
Series MY3A
Series MY3B
MY3A3B.qxd 06.2.17 9:13 AM Page 9
W: Work piece (0.8 kg)
MY3A25-500
xy
z
xz
y
x
zy
xy
z
X
m1
m1
M1
20
10
Z
Y
Y
X
5
m1
M2
Y
Calculation of Guide Load Factor
Series MY3A/3B
Model Selection
The following are steps for selecting the MY3 series which is best suited to your application.
2
Mounting Direction
1. Horizontal
mounting
2. Wall
mounting
3. Ceiling
mounting 4. Vertical
mounting
Cylinder •••••••••••••••••••••••••••••••••••••• MY3A25-500
Average operating speed υa •••••••••• 300 mm/s
Mounting direction ••••••••••••••••••••••• Horizontal mounting
Cushion •••••••••••••••••••••••••••••••••••••• Rubber bumper (δ= 4/100)
1 Operating Conditions
2 Load Blocking
m1: Mass
m1max (from qof graph MY3A ⁄ m1) = 10.7 (kg) •••••••••••••••••••••••••••••••••••••••••
Load factor α1= m1⁄ m1max = 0.8 ⁄ 10.7 = 0.08
M1: Moment
M1max (from wof graph MY3A ⁄ M1) = 4 (Nm) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
M1= m1x g x X = 0.8 x 9.8 × 5 x 10-3= 0.04 (Nm)
Load factor α2= M1⁄ M1max = 0.04 ⁄ 4 = 0.01
M2: Moment
M2 max (from eof graph MY3A ⁄ M2) = 0.8 (Nm) ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
M3= m1x g x Y = 0.8 x 9.8 x 10 x 10-3= 0.08 (Nm)
Load factor α3= M2⁄ M2 max = 0.08 ⁄ 0.8 = 0.1
3 Calculation of Load Factor for Static Load
W
Work piece
no.
0.8 kg
Mass
(m)
5 mm
X-axis
10 mm
Y-axis
Center of gravity
Z-axis
20 mm
Work Piece Weight and Center of Gravity
MY3A3B.qxd 06.2.17 9:13 AM Page 10