SMC Networks ITV0000 Series User manual

For the stepless control of air pressure in
proportion to electrical signals
Applicable Fieldbus protocols
compatible
products have
been added.
Serial communication specification
*1 Values for the communication type (PROFIBUS DP)
Compact and lightweight
(Integrated communication parts)
Weight: 350 g*1 (ITV1000)
Power consumption : 4W*1 or less
For the ITV10m0-IL
ITV009 mSeries
Electro-Pneumatic Regulators Electronic Vacuum Regulators
ITV0000 Series ITV1000 Series
NewNew
ITV2000 Series ITV3000 Series
98
50
50
Due to the built-in
communication board,
no converter is required.
ITV209 mSeries
Max. flow rate
6L/min (ANR)
Max. flow rate
1500 L/min (ANR)
Max. flow rate
200 L/min (ANR)
Grease-free specification
(Parts in contact
with fluid)
Max. flow rate
4000 L/min (ANR)
p. 5
p. 13
p. 13 p. 39
p. 13 p. 46
Set pressure: 0.6 MPa Supply pressure: 1.0 MPa
RS-232C specification
Electro-Pneumatic Regulator/
Electronic Vacuum Regulator
ITV Series
CAT.ES60-15G
RoHS
IP65

Electro-Pneumatic Regulator/Electronic Vacuum Regulator ITV Series
Thanks to its simplified high-
density circuit board design,
an extremely compact
product has been made
possible.
Stations can be easily
increased or decreased due
to the DIN rail mounting
design.
Improved space
saving and weight
reduction when
used in a manifold
Flat bracket L-bracket
Electro-Pneumatic Regulator ITV1000/2000/3000 Series
Electronic Vacuum Regulator ITV209mSeries
Compact Electro-Pneumatic Regulator ITV0000 Series
Compact Vacuum Regulator ITV009 mSeries
¡Sensitivity: 0.2% F.S. or less
¡Linearity: ±1% F.S. or less
¡Hysteresis: 0.5% F.S. or less
¡
Cable connections in 2 directions
¡Grease-free specification
(ITV1000 series)
¡Application examples
ITV1000 ITV2090ITV2000 ITV3000
For multi-stage control to analog control For electrostatic coating control
100g
15mm
¡Linearity: ±1% F.S. or less
¡Hysteresis: 0.5% F.S. or less
¡Repeatability: ±0.5% F.S. or less
¡High-speed response time: 0.1 s (Without load)
*This is not a guaranteed value as it depends on the operating environment.
¡High stability
Sensitivity: 0.2% F.S. or less
M Built-in One-touch
fittings
M With error indication
LED
M2 types of brackets
M2 types of cable connectors
Reduced wiring
Serial communication specification
Applicable Fieldbus protocols
Air filter
(5 µm or less)
Mist separator
(0.3 µm or less) (0.01 µor less)
IR (Precision regulator)
ITV (Electro-pneumatic regulator)
Straight type Right angle type
Regulators
Solenoid valves
SUP.
OUT.
OUT.
SUP.
Controller
Controller
Electro-pneumatic
regulator
Analog control
Mist
separator
Air filter
SUP.
Controller
Control signal
Coating nozzle
Coating
material
Electro-pneumatic regulator
Air filter
Straight type Right angle type
Compact
Lightweight
p. 39
p. 5
p. 13
p. 46
IP65
IP65 equivalent
RS-232C specification
1

IO-Link Compatible Devices:
Electro-Pneumatic Regulator ITV10m0/20m0/30m0-IL
Electronic Vacuum Regulator ITV2090-IL
IO-Link communication enables users to check
device information and monitor device status in
addition to performing pressure control.
IO-Link master
Process Data
IO-Link communication
Application
VFor the manufacturing of various products
The set pressure analog value can be
changed to control the indentation
pressure applied to each workpiece.
This allows for a variety of products to
be manufactured on the same line.
IO-Link Compatible Devices:
Electro-Pneumatic Regulator
ITV10m0/20m0/30m0-IL
Electronic Vacuum Regulator
ITV2090-IL
Configuration File (IODD File*1)
·Manufacturer ·Product part no. ·Set value
*1 IODD File:
IODD is an abbreviation of IO Device
Description. This file is necessary for setting
the device and connecting it to a master. Save
the IODD file on the PC to be used to set the
device prior to use.
Implement diagnostic bits in the
process data.
The diagnostic bit in the cyclic process data makes it easy to find problems with the
equipment.
It is possible to find problems with the equipment in real time using the cyclic (periodic)
data and to monitor such problems in detail with the noncyclic (aperiodic) data.
Diagnosis items
· Output pressure is within the set pressure ±10%
· Notification of energizing time
· Residual pressure error
· Target value over range
· Pressure under range (LLL)
· Pressure over range (HHH)
· Power supply voltage drop
· Excessive power supply voltage
· Warning occurred
· Internal communication error
<PD_IN: 4 bytes>
Byte 0 1
Bit 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
Value Output pressure value (16 bits)
Byte 2 3
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Value Abnormal Warning Notification SSC1
<PD_OUT: 2 bytes>
Byte 0 1
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Value Set pressure value (16 bits)
PLC PC
Various fieldbusses
IO-Link is an open communication inter-
face technology between the sensor/actu-
ator and the I/O terminal that is an interna-
tional standard: IEC 61131-9.
The IO-Link master and device can be
connected with one cable.
Uses 4-wire unshielded cables
Only a single cable combining the communication
wire and the power supply wire is required.
Special communication cables are not necessary.
A conventional 4-wire unshielded cable can be used for the
input and output of sensors, switches, etc.
(Recommended specifications: Conductor resistance 3 Ω,
Wire-to-wire capacitance 3 nF or less, 20 m or less)
p. 13
p. 46
2
Electro-Pneumatic Regulator/Electronic Vacuum Regulator ITV Series

Series Model Set pressure range Input signal Port size Page
Electro-Pneumatic Regulators
ITV0000 Series ITV001m0.001 to 0.1 MPa
Current type: 4 to 20 mADC
(Sink type)
Current type: 0 to 20 mADC
(Sink type)
Voltage type: 0 to 5 VDC
Voltage type: 0 to 10 VDC
Built-in One-touch
fittings
Metric size: ø4
Inch size: ø5/32
5
ITV003m0.001 to 0.5 MPa
ITV005m0.001 to 0.9 MPa
ITV1000 Series ITV101m0.005 to 0.1 MPa
Current type: 4 to 20 mADC
(Sink type)
Current type: 0 to 20 mADC
(Sink type)
Voltage type: 0 to 5 VDC
Voltage type: 0 to 10 VDC
Preset input
(4 points/16 points)
10-bit digital input
CC-Link compatible
DeviceNet™ compatible
PROFIBUS DP compatible
IO-Link compatible
RS-232C communication
1/8, 1/4 13
ITV103m0.005 to 0.5 MPa
ITV105m0.005 to 0.9 MPa
ITV201m0.005 to 0.1 MPa
1/4, 3/8 13
ITV203m0.005 to 0.5 MPa
ITV205m0.005 to 0.9 MPa
ITV3000 Series ITV301m0.005 to 0.1 MPa
1/4, 3/8, 1/2 13
ITV303m0.005 to 0.5 MPa
ITV305m0.005 to 0.9 MPa
Electronic Vacuum Regulators
ITV009mSeries
ITV009m−1 to −100 kPa
Current type: 4 to 20 mADC
(Sink type)
Current type: 0 to 20 mADC
(Sink type)
Voltage type: 0 to 5 VDC
Voltage type: 0 to 10 VDC
Built-in One-touch
fittings
Metric size: ø4
Inch size: ø5/32
39
ITV209mSeries
ITV209m−1.3 to −80 kPa
Current type: 4 to 20 mADC
(Sink type)
Current type: 0 to 20 mADC
(Sink type)
Voltage type: 0 to 5 VDC
Voltage type: 0 to 10 VDC
Preset input
(4 points/16 points)
10-bit digital input
CC-Link compatible
DeviceNet™ compatible
PROFIBUS DP compatible
IO-Link compatible
RS-232C communication
1/4 46
Series Variations For the stepless control of air pressure in proportion to electrical signals
ITV2000 Series
3
Electro-Pneumatic Regulator/Electronic Vacuum Regulator ITV Series

Electro-Pneumatic Regulators
MITV0000 Series
How to Order p. 5
Specifications p. 6
Accessories (Option) p. 6
Working Principle p. 7
Linearity/Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics p. 8
Dimensions p. 10
MITV1000/2000/3000 Series
How to Order p. 13
Standard Specifications p. 14
Communication Specifications p. 14
Modular Products and Accessory Combinations p. 15
Accessories (Option)/Part Nos. p. 15
Working Principle p. 16
Linearity, Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics, Relief Flow Characteristics p. 17
Construction p. 23
Dimensions p. 25
Made to Order p. 34
Electronic Vacuum Regulators
MITV009mSeries
How to Order p. 39
Specifications p. 40
Accessories (Option) p. 40
Working Principle p. 41
Linearity/Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics p. 42
Dimensions p. 43
MITV2090/2091 Series
How to Order p. 46
Standard Specifications p. 47
Communication Specifications p. 47
Working Principle p. 48
Linearity, Hysteresis, Repeatability, Pressure Characteristics, Flow Rate Characteristics p. 48
Dimensions p. 49
Accessories (Option) p. 52
Specific Product Precautions p. 53
CONTENTS
4
ITV0000
Electro-Pneumatic RegulatorsElectronic Vacuum Regulators
ITV1000/2000/3000ITV009ITV2090/2091
Specific Product
Precautions Accessories

RoHS
How to Order
For single unit and single unit for manifold
ITV00 1 0 0 N
Cable connector (Option)
Bracket/Option for single unit only
Base type
Pressure range
Built-in One-touch fittings type
Input signal
Power supply voltage
Manifold
IITV00 02 n
Stations
Option
For single unit
For manifold
*A DIN rail with the length specified by the number of stations is
attached to the manifold. For dimensions of the DIN rail, refer to
the external dimensions.
How to Order Manifold Assembly (Example)
If a DIN rail longer than
the specified stations is
required, specify the
applicable stations in
two digits.
(Max. 10 stations)
Example) IITV00-05-07
IITV00-03 ········ 1 set (Manifold part no.)
* ITV0030-3MS······2 sets (Electro-pneumatic regulator part no. (Stations 1, 2))
* ITV0030-3ML······1 set (Electro-pneumatic regulator part no. (Station 3))
Indicate the part numbers of electro-pneumatic regulators to be mounted
below the manifold part number.
Example)
Due to the common supply/exhaust feature, note that different pressure
range combinations are not available.
Indicate part numbers in order starting from the first station on
the D side.
Caution) Combination with having different pressure ranges is not
available due to common supply/exhaust features.
The asterisk denotes the symbol for the assembly. Prefix it to the part
numbers of the electro-pneumatic regulator.
One-touch fitting size for supply/
exhaust parts (End plate)
Compact Electro-Pneumatic Regulator
ITV0000 Series
10.1 MPa
30.5 MPa
50.9 MPa 024 VDC ±10%
112 to 15 VDC
0Current type 4 to 20 mADC (Sink type)
1Current type 0 to 20 mADC (Sink type)
2Voltage type 0 to 5 VDC
3Voltage type 0 to 10 VDC
Symbol SUPzOUTxEXHc
Nil Metric size
(Light gray) ø4
UInch size
(Orange) ø5/32"
Symbol SUPzOUTxEXHc
Nil Metric size
(Light gray) ø6 ø4 ø6
UInch size
(Orange) ø1/4" ø5/32" ø1/4"
NWithout cable connector
SStraight type 3 m
LRight angle type 2 m
Nil Without bracket
B
Flat
bracket
C
L-bracket
Nil For single unit
MFor manifold
02 2 stations
03 3 stations
··· ···
10 10 stations
Nil ø6 (Light gray)
Uø1/4" (Orange)
DIN rail
ITV0030-3ML
ITV0030-3MS
D side
1 2 3 ···
5

*1 Indicates the weight of a single unit
For IITV00-n
Total weight (g) ≤Stations (n) x 100 + 130 (Weight of end block A, B assembly) + Weight (g)
of DIN rail
*2 When measuring ITV analog output from 1 to 5 VDC, if the load impedance is less than 100
kW, the analog output monitor accuracy of ±6% F.S. or less may not be available.
The product with an accuracy of within ±6% is supplied upon your request.
Output pressure remains unaffected.
*3 When using under the conditions equivalent to IP65, connect the fitting or tube to the
breathing hole before use. (For details, refer to “Specific Product Precautions 1” on page 53.)
*When there is a downstream flow consumption, pressure may become unstable depending on
piping conditions.
*When the input signal is at 0%, the exhaust solenoid valve is controlled to reduce the outlet
pressure to zero. For this reason, a noise may be generated. This noise is normal and does
not indicate a fault.
Specifications
Accessories (Option)
Bracket Cable connector
Flat bracket assembly (including 2 mounting screws)
P39800022
L-bracket assembly (including 2 mounting screws)
Tightening torque when assembling is 0.3 N·m.
P39800023
Straight type
Right angle type
M8-4DSX3MG4
P398000-501-2
Model ITV001mITV003mITV005m
Min. supply pressure Set pressure + 0.1 MPa
Max. supply pressure 0.2 MPa 1.0 MPa
Set pressure range 0.001 to 0.1 MPa 0.001 to 0.5 MPa 0.001 to 0.9 MPa
Power supply
Voltage 24 VDC ±10%, 12 to 15 VDC
Current
consumption
Power supply voltage 24 VDC type: 0.12 A or less
Power supply voltage 12 to 15 VDC type: 0.18 A or less
Input signal Voltage type 0 to 5 VDC, 0 to 10 VDC
Current type 4 to 20 mADC, 0 to 20 mADC (Sink type)
Input impedance Voltage type Approx. 10 kW
Current type Approx. 250 W
Output signal*2 Analog output
1 to 5 VDC (Output impedance: Approx. 1 kW)
Output accuracy: ±6% F.S. or less
Linearity ±1% F.S. or less
Hysteresis 0.5% F.S. or less
Repeatability ±0.5% F.S. or less
Sensitivity 0.2% F.S. or less
Temperature characteristics ±0.12% F.S./°C or less
Operating temperature range 0 to 50°C (No condensation)
Enclosure Equivalent to IP65*3
Connection type Built-in One-touch fittings
Connection size
For single unit
Metric size z, x, c: ø4
Inch size z, x, c: ø5/32"
Manifold Metric size z, c: ø6, x: ø4
Inch size z, c: ø1/4", x: ø5/32"
Weight*1100 g or less (Without options)
6
Compact Electro-Pneumatic Regulator ITV0000 Series
ITV0000
Electro-Pneumatic RegulatorsElectronic Vacuum Regulators
ITV1000/2000/3000ITV009ITV2090/2091
Specific Product
Precautions Accessories

Working Principle Diagram
Block Diagram
Working Principle
When the input signal rises, the air supply solenoid valve qturns ON. Due to this, part of the supply pressure passes through the
air supply solenoid valve qand changes to output pressure. This output pressure feeds back to the control circuit rvia the
pressure sensor e. Here, pressure corrections continue until output pressure becomes proportional to the input signal, enabling
output pressure that is proportional to the input signal.
P
EXH
SUP
OUT
w
Exhaust solenoid valve
e
Pressure sensor
q
Air supply solenoid valve
Input signal
Power supply Output signal
rControl circuit
Power supply and error
LED indication
Discharged to atmosphere
Output pressure
Input signal +
–
Supply pressure
qAir supply
solenoid valve
wExhaust
solenoid valve
rControl
circuit
ePressure
sensor
7
ITV0000 Series

Linearity, Hysteresis Repeatability
Pressure Characteristics Flow Rate Characteristics
With 50% of signal input
Supply pressure: 0.2 MPa
Set pressure: 0.05 MPa
With 50% of signal input
Supply pressure: 0.6 MPa
Set pressure: 0.25 MPa
Linearity, Hysteresis Repeatability
Pressure Characteristics Flow Rate Characteristics
ITV001mSeries
ITV003mSeries
0 25 50 75
–1
–0.6
–0.8
–0.4
–0.2
0.6
0.4
0.2
0
0.8
1
100
Output deviation factor [% F.S.]
Input signal [% F.S.]
Out
Return
1 2 3 4
–1
–0.5
0.5
0
1
5
Output deviation factor [% F.S.]
Count
0.15 0.16 0.17 0.18 0.19
–1
–0.5
0.5
0
1
0.20
Output deviation factor [% F.S.]
Supply pressure [MPa]
Out
Return
0 1 1.50.5 2 2.5 3 3.5
0
20
40
100
80
60
120
4
Set pressure [kPa]
Flow rate [L/min (ANR)]
20 kPa
40 kPa
60 kPa
80 kPa
100 kPa
10 kPa
0 25 50 75
–1
–0.6
–0.8
–0.4
–0.2
0.6
0.4
0.2
0
0.8
1
100
Output deviation factor [% F.S.]
Input signal [% F.S.]
Out
Return
1 2 3 4
–1
–0.5
0.5
0
1
5
Output deviation factor [% F.S.]
Count
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
–1
–0.5
0.5
0
1
1.0
Output deviation factor [% F.S.]
Supply pressure [MPa]
Out
Return
0 21 3 4 5 6
0
100
200
500
400
300
600
7
Set pressure [kPa]
Flow rate [L/min (ANR)]
100 kPa
200 kPa
300 kPa
400 kPa
500 kPa
50 kPa
8
Compact Electro-Pneumatic Regulator ITV0000 Series
ITV0000
Electro-Pneumatic RegulatorsElectronic Vacuum Regulators
ITV1000/2000/3000ITV009ITV2090/2091
Specific Product
Precautions Accessories

Linearity, Hysteresis Repeatability With 50% of signal input
Supply pressure: 1.0 MPa
Pressure Characteristics Flow Rate Characteristics
Set pressure: 0.45 MPa
ITV005mSeries
0 25 50 75
–1
–0.6
–0.8
–0.4
–0.2
0.6
0.4
0.2
0
0.8
1
100
Output deviation factor [% F.S.]
Input signal [% F.S.]
Out
Return
1 2 3 4
–1
–0.5
0.5
0
1
5
Output deviation factor [% F.S.]
Count
0.4 0.6 0.8 1.0
–1
–0.5
0.5
0
1
1.2
Output deviation factor [% F.S.]
Supply pressure [MPa]
Out
Return
0 1 2 3 4 5 6
0
200
300
100
400
900
800
500
600
700
1000
7
Set pressure [kPa]
Flow rate [L/min (ANR)]
100 kPa
200 kPa
300 kPa
800 kPa
900 kPa
700 kPa
600 kPa
500 kPa
400 kPa
50 kPa
9
ITV0000 Series