SMC Networks PSE200 Series User manual

PSE200-TF2Z048EN
Page 1 of 3
Instruction Manual
Multi Channel Pressure Sensor Controller
PSE200 / PSE201
The intended use of the multi channel pressure sensor controller is to
monitor and display information from up to four pressure sensors.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
•This product is class A equipment intended for use in an industrial
environment. There may be potential difficulties in ensuring
electromagnetic compatibility in other environments due to conducted
or radiated disturbances.
•Refer to the operation manual on the SMC website
(URL: https://www.smcworld.com) for more safety instructions.
Warning
Special products (-X) might have specifications different from those
shown in the specifications section. Contact SMC for specific drawings.
2 Specifications
2.1 General specifications
2 Specifications (continued)
3 Names and function of parts
Switch output display (Red): ON when OUT1 (CH1 to CH4) and/or
OUT2 (only CH1) is ON.
LCD display (Orange): Displays the current status of pressure, setting
mode, selected indication unit and error code.
button (UP): Selects a mode and increases the set ON/OFF
value.
button (DOWN): Selects a mode and decreases the set ON/OFF
value.
button (SET): Changes the mode and sets a set value.
Unit display (Orange): Lit ON the indicator of selected unit. For the
Controller without unit selection function, the
unit is fixed to SI (MPa or kPa).
Unit label: Attach the unit label (kgf/cm2, bar, psi, inHg,
mmHg) with the unit selection function.
Channel display (Red): Indicate the CH1 to CH4 that is selected at that
time.
4 Installation
4.1 Installation Warning
•Do not install the product unless the safety instructions have been read
and understood.
4.2 Environment Warning
•Do not use in an environment where corrosive gases, oil, chemicals,
salt water or steam are present.
•Do not use in an explosive atmosphere.
•Do not expose to direct sunlight. Use a suitable protective cover.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
4.3 Mounting with Panel mount adapter
•Fix the panel mount adapter to the controller using the set screws M3
x 8L (2 pcs.) supplied.
Panel mount adapter (Model: ZS-26-B)
Panel mount adapter + Front protective cover (Model: ZS-26-01)
□48 conversion adapter (Model: ZS-26-D)
•Panel mounting of the controller conforms to IP65 rating, if the panel
mount adapter is installed correctly and the sensor monitor is seated
correctly (if the □48 conversion adapter is used then IP40). Tighten the
screws by 1/4 to 1/2 turn more after the head makes contact with the
panel.
4 Installation (continued)
4.4 Panel cut-out dimensions
Note: When removing the Controller
•The controller with panel mount adapter can be removed from the
installation after removing two screws, by using a thin card to release
the hook on both sides, pull the panel mount adapter forward and
remove it. If the panel mount adapter is drawn forward with the hook
caught, the adapter and controller may be damaged.
5 Wiring
5.1 Wiring Connection
•Connections should be made with the power supply turned OFF.
•Do not insert or remove the sensor connector with the power ON.
•Use a separate route for the product wiring and any power or high
voltage wiring. Otherwise, malfunction may result due to noise.
•Ensure that the FG terminal is connected to ground when using a
commercially available switch-mode power supply.
Connector Connecting / Disconnecting
•When connecting the connector, insert it straight onto the pins and lock
the connector into the groove in the housing until the connector clicks.
•When removing the connector, press down the lever to disengage the
lever and pull the connector straight out.
5.2 Power connector pin layout
ORIGINAL INSTRUCTIONS
Panel thickness:
0.5 to 8.0 mm
Model No. PSE20#
Pressure range
For positive
pressure
For
vacuum
For low
pressure
For
compound
Rated pressure
range
0 to 1 MPa
0 to -101
kPa
0 to 101
kPa
-101 to
101 kPa
Set pressure range
-0.1 to 1
MPa
10 to -101
kPa
-10 to 101
kPa
-101 to
101 kPa
Setting/Display
resolution
0.1 kPa 0.1 kPa 0.1 kPa 0.001 MPa
Power supply
voltage
12 to 24 VDC, ripple (p−p) 10% or less
(Protected against inverse connection)
Current
consumption
55 mA or less (except for current for sensor)
Power supply
voltage for sensor
[Power supply voltage] -1.5 V
Power supply
current for sensor
Max. 40 mA or less (Max. total consumed current
is 100 mA for 4 sensors)
Sensor input
Input signal
1 to 5 VDC (Input impedance: approx. 800 kΩ)
Number of input
4 inputs
Input protection
With over voltage protection
(applicable to voltage up to 26.4 V)
Automatic
identification
Provided
Hysteresis
Hysteresis mode: Variable
Window comparator mode: Fixed 3 digits
Switch output
Output type
NPN or PNP open collector output
Number of
outputs
5 outputs (2 outputs for sensor input CH1, and 1
output each for CH2 to CH4)
Max. load
current
80 mA
Max. applied
voltage
30 VDC (At NPN output)
Residual
voltage
1 V or less (At 80 mA load current)
Output
protection
With short circuit protection
Response time
5 ms or less
Anti-chattering
function
20, 160, 640 ms selectable
Repeatability
±0.1%F.S. ±1 digit
Indicator accuracy
(Ambient temp. 25
o
C)
±0.5%F.S. ±1 digit
Display method
Display for measured value: 4 digits, 7-segment
(Orange)
Display for channel: 1 digit, 7-segment (Red)
Indicator
Light when ON (Red)
Auto-shift input
Non-voltage input (Reed or solid state), Input 10
ms or less,
Setting ON/OFF is possible independently
Environment
Enclosure
Front part: IP65 (panel mounting), Others: IP40
Ambient temp.
range
Operation: 0 to 50 oC, Storage: -10 to 60 oC
(no condensation or freezing)
Ambient
humidity range
Operation, Storage: 35 to 85% RH
(no condensation)
Withstand
voltage
1000 VAC, 1 min. between lead block and case
Insulation
resistance
50 MΩ or more (at 500 VDC)
between lead block and case
Temp.
characteristics
±0.5% F.S. (at 25 oC reference)
Connection
Power supply and output connection: 8P
connector, Sensor connection: e-con
Power
supply/Output
connection cable
Oil resistance vinyl cabtyre cable,
8 cores φ4.8 2 m
Sectional area of conductor: 0.15 mm2
Outside diameter of insulator: 0.9 mm
Material
Body: PBT, Display: Transparent nylon,
Rubber cover for the rear: CR
Weight
55 g (not including lead wire)
113 g (including lead wire)

PSE200-TF2Z048EN
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5 Wiring (continued)
5.3 Sensor e-CON connector wiring
•Attach the connector to the lead wire
The sensor wire should be stripped as
shown in the figure.
Refer to the table below for corresponding
connector and wire gauge.
AWG
No.
Conductor
size (mm
2
)
Outer
diameter (mm)
Colour
SMC product
No. (1 pc.)
26-24
(28) 0.14-0.2 (0.08)
φ0.8 to φ1.0
Red
ZS-28-C
φ
1.0 to
φ
1.2
Yellow
ZS-28-C-1
φ1.2 to φ1.6
Orange
ZS-28-C-2
22-20 0.3-0.5
φ
1.0 to
φ
1.2
Green
ZS-28-C-3
φ1.2 to φ1.6
Blue
ZS-28-C-4
φ
1.6 to
φ
2.0
Grey
ZS-28-C-5
•Do not cut the insulator.
•The core of the corresponding colour is placed into the pin number
marked on the connector to the back.
•Check that the above-mentioned wire preparation has been performed
correctly, then part A shown in the figure is pushed in by hand to make
temporary connection.
•Part A centre should be pressed straight in using a suitable tool, such
as pliers.
•The e-CON connector cannot be re-used once it has been completely
crimped. In case of connection failure or when a pin is mis-wired,
please use a new e-CON connector.When the sensor is not connected
correctly, [-----] or [---] will be displayed.
5.4 Output Wiring
•When the SMC power and output lead wire (Model: ZS-26-A) is used,
the wire colours (Brown, Blue, White, Grey, Red, Green Yellow) will
apply as shown on circuit diagram.
PSE200-(M)#: NPN open collector 5 outputs + Auto-shift 1 input
Max. 30 V, 80 mA, Residual voltage 1 V max.
PSE201-(M)#: PNP open collector 5 outputs + Auto-shift 1 input
Max. 80 mA, Residual voltage 1 V max.
6 Function Settings
6.1 Setting procedure
Measurement mode
Detects pressure, displays values and performs switching.
Other functions such as zero clear can also be set if necessary.
For connecting
at least 1
sensor other
PSE530 series.
▼
Automatic identification
function release ▼
For connecting
only PSE530
series.
▼
Initial setting
Selection of Pressure range, Output style, Response time and
Pressure setting method.
▼
Pressure Setting
Input of set value for pressure to perform switch output.
▼
Setting of Special Function
Selection or setting of Fine adjustment function of displayed value,
Copy function, Auto-shift function and Automatic identification
function.
▼
Measurement mode
Refer to the operation manual or catalogue on the SMC website
(URL: https://www.smcworld.com) for further function setting details.
7 Pressure Setting
7.1 Manual Setting
Selection of OUT1 [P_1] setting mode
•Press the button during the Measurement mode to select channel,
and then, press the button to display set values.
•[P_1] or [n_1] and set value are displayed in turn.
•Press the or button to change the set value.
The button is for increase and the button is for decrease.
Press the button once to increase by one figure, and press it
continuously to keep set figure increased.
Press the button once to decrease by one figure, and press it
continuously to keep set figure decrease.
•Press the button to finish the setting.
Selection of OUT1 [P_2] setting mode, OUT2 [P_3, P_4] setting mode
(only for CH1) and the Auto-shift compensation value setting procedure
are the same as above.
7.2 Auto-preset setting
When auto-preset is selected during initialization, the set pressure can
be calculated and memorized from measured value. The set value is
automatically optimized by repeating the suction and release of the object
for the setting.
Refer to the operation manual or catalogue on the SMC website
(URL: https://www.smcworld.com) for pressure setting details.
8 Special Function Settings
8.1 Fine adjustment of displayed value
This function removes irregularities between CH1 to CH4 output values,
to allow the same displayed value.
It is possible to make fine adjustment within ±5% F.S. (for compound
±2.5% F.S.) of the measured data on the displayed value for each
pressure sensor.
8.2 Copy function
5 items can be copied: pressure setting value, pressure range, display
unit, output style and response time.
If copied from CH1 to CH2, CH3 and CH4, CH1 OUT1 information is
copied. CH2, CH3, CH4 information is only copied into OUT1 of CH1 if
copied from CH2, CH3, CH4 to CH1.
8.3 Auto-shift function
This function corrects the setting value of each switch output according
to a change to the pressure source. Even if the pressure source is
changed, the controller can make a correction on the switch output.
8.4 Automatic Identification function
This function identifies the pressure range of the sensor connected to the
controller. When [Aon] is set at the automatic identification mode, and
when power is re-applied at [Aon] status, this function activates.
This function is applicable only to a special pressure sensor (SMC
PSE530 series). Other pressure sensors are not applicable.
Refer to the operation manual or catalogue on the SMC website
(URL: https://www.smcworld.com) for more special function setting
details.
9 Other Settings
9.1 Peak / bottom hold display
The maximum and minimum pressure values are detected during
measurement. The displayed value can be held.
9.2 Key-lock function
The key lock function is used to prevent errors occurring due to
unintentional changes of the set values. Set [LoC] (lock mode) in order
not to accept button operation.
9.3 Zero clear function
The displayed value can be adjusted to zero if the pressure being
measured is within ±5% F.S (±2.5% F.S. for compound pressure) of the
pressure at the ambient pressure.
9.4 Channel select function
For each button press, channel selection can be carried out, like
[1→2→3→4→1→…]. The display shows the pressure value, which is
measured for the channel selected.
9.5 Channel scan function
Press and hold the button for 2 seconds or longer. The display
indicates each channelmeasurement value for 2 seconds and then scans
to the next channel.
To release this function, press the button again for 2 seconds or
longer.
Refer to the operation manual or catalogue on the SMC website
(URL: https://www.smcworld.com) for other setting details.
10 How to Order
Refer to the operation manual or catalogue on the SMC website
(URL: https://www.smcworld.com) for How to Order information.
11 Outline Dimensions
Refer to the operation manual or catalogue on the SMC website
(URL: https://www.smcworld.com) for Outline Dimensions.
12 Troubleshooting
12.1 Error indication
If the error cannot be reset after the above measures are taken, or errors
other than above are displayed, please contact SMC.
13 Maintenance
13.1 General Maintenance Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electrical connections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions.
How to reset the product after power cut or forcible de-energizing
The setting of the product will be retained as it was before a power cut or
de-energizing. The output condition is also basically recovered to that
before a power cut or de-energizing, but may change depending on the
operating environment.
Therefore, check the safety of the whole installation before operating the
product. If the installation is using accurate control, wait until the product
has warmed up (approximately 10 to 15 minutes).
Error Name Error Display Error Type
Troubleshooting
Method
Over
current
Error
OUT1 A load current of
switch output is
80 mA or more.
Turn the power off
and remove the
output factor for the
over current.
Then turn the
power on.
OUT2
Zero-clear
Error
During zero clear
operation,
pressure over
±5%F.S.
(±2.5%F.S for
compound
pressure) is
applied. After 2
s, the mode will
reset to the
measurement
mode.
Perform zero clear
operation again
after restoring the
applied pressure to
an atmospheric
pressure condition.
Pressurizing
Error
Pressure has
exceeded the
upper limit of the
set pressure
range.
Check connection
and wiring of a
sensor. And reset
applied pressure to
a level within the
set pressure range.
A sensor has the
possibility of un-
connecting and
miswiring.
Pressure has
exceeded the
lower limit of the
set pressure
range.
System Error
Displayed in the
case of an
internal data
error.
Turn the power off
and turn it on
again.
If resetting fails, an
investigation by
SMC
CORPORATION
will be required.
Pin No. Wire colour
1
Brown (DC+)
2
N.C.
3
Blue (DC-)
4
Black (IN: 1 to 5 V)

PSE200-TF2Z048EN
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14 Limitations of Use
14.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
15 Product Disposal
This product shall not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
16 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL: https://www.smcworld.com (Global) https://www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© 2021 SMC Corporation All Rights Reserved.
Template DKP50047-F-085M