SMC Networks EX600-SEN5 16 Series User manual

No.EX※※-OMU1021-A
PRODUCT NAME
Fieldbus system
EtherNet/IPTM compatible SI Unit
(For Ford Motor Company)
MODEL / Series / Product Number
EX600-SEN5-X16
EX600-ED3-X16
EX600-DXPD-X16
EX600-DYPB-X16

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No.EX※※-OMU1021-A
Table of Contents
Safety Instructions 2
System Outline 8
Assembly 9
Mounting and Installation 11
Wiring 13
SI Unit
Model Indication and How to Order 14
Summary of Product parts 14
Mounting and Installation 15
Setting and Adustment 16
LED Display 20
Specifications 24
Dimensions 25
End Plate
Model Indication and How to Order 26
Summary of Product parts 26
Mounting and installation 27
Specifications 28
Dimensions 28
Digital input unit
Model Indication and How to Order 29
Summary of Product parts 29
Mounting and Installation 30
LED Display 31
Specifications 32
Digital Output unit
Model Indication and How to Order 34
Summary of Product parts 34
Mounting and Installation 35
LED Display 36
Specifications 37
Maintenance 39
Parameter Setting 40
I/O Map 44
Hardware Configuration 47
Web Server 50
Accessories 59

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No.EX※※-OMU1021-A
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or
"Danger". They are all important notes for safety and must be followed in addition to International
standards (ISO/IEC) 1) and other safety regulations.
1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.
Caution :
CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury.
Warning :
WARNING indicates a hazard with a medium level of risk which, if not
avoided, could result in death or serious injury.
Danger :
DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with
specific equipment must be decided by the person who designs the equipment or decides its
specifications based on necessary analysis and test results. The expected performance and safety
assurance of the equipment will be the responsibility of the person who has determined its
compatibility with the product.This person should also continuouslyreview all specifications of the
product referring to its latest catalogue information, with a viewto giving due consideration to any
possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator
who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures
to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safetymeasures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the
specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and
malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is
to be used in any of the following conditions.
1. Conditions andenvironmentsoutside ofthegivenspecifications,or useoutdoorsorinaplaceexposed
todirect sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space,
shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in
contact with food and beverages, emergency stop circuits, clutch and brake circuits in press
applications, safety equipment or other applications unsuitable for the standard specifications
described in the product catalogue.
3.An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by
using a mechanical protective function, and periodical checks to confirm proper operation.

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No.EX※※-OMU1021-A
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following "Limited warranty and Disclaimer" and "Compliance
Requirements".
Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,
whichever is first. 2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted
in the specified catalogue for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export are
known and followed.

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No.EX※※-OMU1021-A
Operator
This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such
equipment. Only those persons are allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Safety Instructions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not operate or set with wet hands.
This may lead to an electric shock.
■Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
■Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
■If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
■The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.

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No.EX※※-OMU1021-A
Caution
■When handling the unit or assembling/replacing units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
■After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
■Provide grounding to assure the noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
■NOTE
○Follow the instructions given below when designing, selecting and handling the product.
●The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
Product specifications
•The direct current power supply to combine should be UL1310 Class 2 power supply when conformity to
UL is necessary.
•Use the specified voltage.
Otherwise failure or malfunction can result.
•Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
•Do not remove any nameplates or labels.
This can lead to incorrect maintenance, or misreading of the operation manual, which could cause damage or
malfunction to the product.
It may also result in non-conformity to safety standards.
•Beware of inrush current when the power supply is turned on.
Some connected loads can apply an initial charge current which will activate the over current protection function,
causing the unit to malfunction.

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No.EX※※-OMU1021-A
●Product handling
Installation
•Do not drop, hit or apply excessive shock to the SI unit.
Otherwise damage to the product can result, causing malfunction.
•Tighten to the specified tightening torque.
If the tightening torque is exceeded the mounting screws may be broken.
IP67 protection cannot be guaranteed if the screws are not tightened to the specified torque.
•If a large manifold valve is mounted, lift the unit so that stress is not applied to the connecting part while
transporting.
The stress may cause breakage of the connecting part. The unit may become very heavy depending on the
combination. Transportation/installation shall be performed by multiple operators.
•Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
Wiring
•Avoid repeatedly bending or stretching the cables, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause breakage of the cable.
•Wire correctly.
Incorrect wiring can break the product.
•Do not perform wiring while the power is on.
Otherwise damage to the SI unit and/or input or output device can result, causing malfunction.
•Do not route wires and cables together with power or high voltage cables.
Otherwise the SI unit and/or input or output device can malfunction due to interference of noise and surge voltage
from power and high voltage cables to the signal line.
Route the wires (piping) of the SI unit and/or input or output device separately from power or high voltage cables.
•Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
•Take appropriate measures against noise, such as using a noise filter, when the Fieldbus system is
incorporated into equipment.
Otherwise noise can cause malfunction.
Environment
•Select the proper type of protection according to the environment of operation.
IP67 protection is achieved when the following conditions are met.
(1) The units are connected properly with fieldbus cable with M12 connector and power cable with M12 (M8)
connector.
(2) Suitable mounting of each unit and manifold valve.
(3) Be sure to fit a waterproof cap on any unused connectors.
If using in an environment that is exposed to water splashes, please take measures such as using a cover.
Do not use in an environment where moisture or water vapor are present. Otherwise failure and malfunction can
result.
•Do not use in a place where the product could be splashed by oil or chemicals.
If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent, even
for a short time, it may be adversely affected (damage, malfunction etc.).
•Do not use the product in an environment where corrosive gases or fluids could be splashed.
Otherwise damage to the product and malfunction can result.
•Do not use in an area where surges are generated.
If there is equipment generating large surge near the unit (magnetic type lifter, high frequency inductive furnace,
welding machine, motor, etc.), this can cause deterioration of the internal circuitry element of the unit or result in
damage. Take measures against the surge sources, and prevent the lines from coming into close contact.

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No.EX※※-OMU1021-A
•When a surge-generating load such as a relay, valve or lamp is driven directly, use a product with a
built-in surge absorbing element.
Direct drive of a load generating surge voltage can damage the unit.
•The product is CE marked, but not immune to lightning strikes. Take measures against lightning strikes
in the system.
•Prevent foreign matter such as dust or wire debris from getting inside the product.
•Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
•Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
•Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise failure or malfunction can result.
•Keep within the specified ambient temperature range.
Otherwise malfunction can result.
•Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Adjustment and Operation
•Set the switches by using a sharp-pointed screwdriver etc. When setting the switch, do not touch other
unrelated parts.
This can cause parts damage or malfunction due to a short circuit.
•Perform settings suitable for the operating conditions.
Incorrect setting can cause operation failure.
•Please refer to the PLC manufacturer's manual etc. for details of programming and addresses.
For the PLC protocol and programming refer to the relevant manufacturer's documentation.
Maintenance
•Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Otherwise safety is not assured due to an unexpected malfunction or incorrect operation.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains
again with a dry cloth.

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No.EX※※-OMU1021-A
System Outline
System configuration
The EX600-SEN5-X16(SI unit) can communicated to EtherNet/IP.
SI unit has the following features.
・Number of valve outputs : Max.32 outputs
・Number of Digital input units : Max.3 units (EX600-DXPD-X16)
・Number of Digital output units : Max.3 units (EX600-DYPB-X16)
Name
Function
SI unit
(EX600-SEN5-X16)
Performs fieldbus communication and solenoid valve manifold ON/OFF output.
Digital input unit
(EX600-DXPD-X16)
For connecting sensors with switch output capability.
Digital Output unit
(EX600-DYPB-X16)
For connecting output device such as solenoid valves, lamps, buzzers, etc.
End plate
(EX600-ED3-X16)
Connected at EX600 Manifold’s D side, incorporating the power supply connection.
Solenoid valve manifold
An assembly of solenoid valves. One connector is used as the electric connection to all
connected valves.
End
plate
Digital input
unit
SI unit
Solenoid valve manifold
Digital Output
unit

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No.EX※※-OMU1021-A
Assembly
Composing the unit as a manifold
: If the unit was purchased as a manifold, the work described in this section is not necessary.
(1) Connect the unit to the end plate.
The Digital unit, Analogue unit can be connected in any order.
(Tightening torque: 1.5 to 1.6Nm)
(2) Add more units.
Up to 4 units (including the SI unit) can be connected to one manifold.
(3) Connecting the SI unit.
After connecting the necessary units, connect the SI unit.
Connecting method is the same as above (1), (2).

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No.EX※※-OMU1021-A
(4) Mounting the valve plate.
Mount the valve plate (EX600-ZMV□) to the valve manifold using the valve set screws. (M3 x 8)
(Tightening torque: 0.6 to 0.7 Nm)
Screw mounting place
SV : 2 places
S0700 : 2 places
VQC1000: 2 places
VQC2000: 3 places
VQC4000: 4 places
SY : 2 places
(5) Connect the SI unit and the valve manifold.
Insert the valve plate to the valve plate set groove on the side of SI unit.
Then, tighten it with the valve plate set screws (M4 x 6) to fix the plate.
(Tightening torque: 0.7 to 0.8 Nm)
●Precautions for handling
•Please do not connect the unit while the power supply is active. It will cause equipment damage.
•Take care not to drop the nuts of Joint bracket.
•Tighten the screws to the specified torque.
Insufficient tightening may lead to equipment malfunction, injury or equipment damage.

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No.EX※※-OMU1021-A
Mounting and Installation
■Installation
•Direct mounting
(1) Direct mounting
When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate
reinforcing brace (EX600-ZMB1) before mounting using 2-M4 x 5 screws.
(Tightening torque: 0.7 to 0.8 Nm)
(2) Fix and tighten the end plates at one end of the unit. (M4)
(Tightening torque: 0.7 to 0.8 Nm)
Fix the end plate at the valve side while referring to the operation manual of the corresponding valve
manifold.
n (Number of connected Units) ≤4
●Precautions for handling
•When joining six or more units, fix the middle part of the complete unit with an intermediate
reinforcing brace to prevent incorrect connection between the units due to deflection.

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No.EX※※-OMU1021-A
•DIN rail mounting
(Not available for SY series valves. Refer to the SY catalog.)
(1) When joining six or more units, fix the middle part of the complete EX600 unit with an intermediate
reinforcing brace (EX600-ZMB2) before mounting, using 2-M4 x 6 screws. (Tightening torque: 0.7 to
0.8 Nm)
(2) Mount the end plate bracket (EX600-ZMA2) to the end plate at the opposite end to the valves, using
2-M4 x 14 screws. (Tightening torque: 0.7 to 0.8 Nm)
(3) Hook the DIN rail mounting groove to the DIN rail.
(4) Press the manifold using its side hooked to the DIN rail as a fulcrum until the manifold is locked.
(5) Fix the manifold by tightening the DIN rail fixing screws of the EX600-ZMA2. (M4 x 20)
(Tightening torque: 0.7 to 0.8 Nm)
The tightening torque at the valve side depends on the valve type.
Refer to the operation manual of the corresponding valve manifold.
●Precautions for handling
•When joining six or more units, fix the middle part of the complete unit with an intermediate
reinforcing brace to prevent incorrect connection between the units due to deflection.

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No.EX※※-OMU1021-A
■Wiring
•Connect the M12 or M8 connector cable.
M12 connector is applicable for SPEEDCON connector. SPEEDCON connector wiring method is explained
below.
(1) Align the mark B on the metal bracket of the cable side connector (plug/socket) with the mark A.
(2) Align the mark C on the unit and insert the connector into the unit vertically.
If they are not aligned, the connector cannot be joined properly.
(3) When the mark B of the connector has been turned 180 degrees (1/2 turn), wiring is completed.
Confirm that the connection is not loose. If turned too far, it will become hard to remove the connector.
(1)
(2)
(3)
•Mounting the marker
Signal name of the input or output devices and unit address can be written to the marker, and it can be
installed to each unit.
Mount the marker (EX600-ZT1) into the marker groove as required.

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No.EX※※-OMU1021-A
SI Unit
Model Indication and How to Order
EX600-S EN 5
-X16
SI Unit
Output type / Number of ports
Symbol
Content
Protocol
5
PNP (negative common) / 2port
Symbol
Content
EN
EtherNet/IPTM
Summary of Product parts
No.
Description
Function
1
Status display LED
Displays the status of the unit.
2
Display cover
Open at the switch configuration.
3
Display cover tightening screw
Loosen to open the display cover.
4
Connector (BUS OUT)
Connects the cable for fieldbus outputs.
(M12, 5 pin, socket: SPEEDCON)
5
Marker groove
Groove to mount a marker.
6
Connector (PCI)
Connects the cable of the handheld terminal.
(M12, 5 pin, socket: SPEEDCON)
7
Valve plate mounting screw hole
Fixes the valve plate.
8
Valve plate mounting groove
Groove to insert the valve plate into.
9
Joint bracket
Bracket for joining to adjacent units.
10
Unit connector (plug)
Transmits signals and power supplies to adjacent units.
11
Connector (BUS IN)
Connects the cable for fieldbus inputs.
(M12, 5 pin, socket: SPEEDCON)
12
Seal cap (2 pcs.)
Mounted on to unused connectors (BUS OUT and PCI).

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No.EX※※-OMU1021-A
Mounting and Installation
■Wiring
Connector pin assignment
Configuration
Pin No.
Signal name
BUS IN / BUS OUT
1
TX+
2
RX+
3
TX-
4
RX-
●Precautions for handling
Be sure to fit a seal cap on any unused connectors. Proper use of the seal cap enables the
enclosure to achieve IP67 specification.

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No.EX※※-OMU1021-A
Setting and Adjustment
Switch operation
(1) Loosen the display cover screw (indicated by arrow).
(2) Open the display cover using a flat head screwdriver, etc.
(3) Set the switch using a small watchmaker's screwdriver with a thin blade, referring to the setting of switch
on the following pages.
(4) After setting the switch, tighten the display cover tightening screw in the reverse order of the above
procedure. (Tightening torque: 0.3 to 0.4 Nm)
●Precautions for handling
•Turn off the power supply whilst setting the switch.
•If there is foreign matter or water droplets around the display cover, clean it off before opening the
cover.
•When setting the switch, do not touch other unrelated parts. This can cause parts damage or
malfunction due to a short circuit.
•All default settings are OFF. Perform the setting of the switch before using this product.
•When introducing power supply, switch setting will become effective.

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No.EX※※-OMU1021-A
Switch setting
Settings1
Settings2
1
Hold/Clear setting
1
•IP address byte 4 setting
•DHCP mode setting
2
Reserved
2
3
3
4
4
5
5
6
6
7
7
8
8
•HOLD/CLEAR switch: Sets the output status when the fieldbus has a communication error or is in idling
state.
Settings1
Content
1
OFF
Output is OFF. (default setting)
ON
Holds the output.
: This switch can be enabled and disabled by parameter.
●Precautions for handling
•Handle the switch with care. Excessive force can break the switch.
•2 to 8 of the Settings1 switch are not used. (Never turn it ON.)

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No.EX※※-OMU1021-A
•IP address setting switch
Settings2
IP address
Subnet mask
1
2
3
4
5
6
7
8
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
136.129.2.1
255.255.0.0
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
136.129.2.2
:
:
:
:
:
:
:
:
:
ON
OFF
ON
ON
ON
ON
ON
ON
136.129.2.253
OFF
ON
ON
ON
ON
ON
ON
ON
136.129.2.254
ON
ON
ON
ON
ON
ON
ON
ON
DHCP mode 1
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Remote Control mode 2
1: The mode to obtain IP address from DHCP server. Obtained IP address etc. is lost when the power supply is cut.
2: The mode to respond to the commands below of BOOTP/DHCP Server provided by Rockwell Automation.
Enable DHCP: IP address etc. can be obtained from BOOTP/DHCP Server.
If the power is supplied again in this state, information including IP address is obtained again.
Disable DHCP: IP address etc. cannot be obtained from BOOTP/DHCP Server.
If the power is supplied again with this condition, previous setting can be held.

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No.EX※※-OMU1021-A
Setting method of IP address by BOOTP/DHCP Server
•When BOOTP/DHCP Server starts up, the Server scans the devices connected to the network.
•After selecting the MAC address of EX600, IP address is set.
•IP address is set and added to the list.