1. Construct so that the human body will not come into
direct contact with driven objects or the moving
parts of the cylinders with lock.
Devise a safe structure by attaching protective covers that
prevent direct contact with the human body, or in cases where
there is a danger of contact, provide sensors or other devices
to perform an emergency stop, etc., before contact occurs.
2. Use a balance circuit, taking cylinder lurching into
consideration.
In cases such as an intermediate stop, where a lock is
operated at a desired position within the stroke and air
pressure is applied from only one side of the cylinder, the
piston will lurch at high speed when the lock is released. In
such situations, there is a danger of causing human injury by
having hands or feet, etc. caught, and also a danger for
causing damage to the equipment. In order to prevent this
lurching, a balance circuit such as the recommended
pneumatic circuits (page 9-8-3) should be used.
Design of Equipment and Machinery
Warning
1. When in the locked state, do not apply a load
accompanied by an impact shock, strong vibration
or turning force, etc.
Use caution, because an external action such as an impacting
load, strong vibration or turning force, may damage the locking
mechanism or reduce its life.
2. Consider stopping accuracy and the amount of over-
run when an intermediate stop is performed.
Due to the nature of a mechanical lock, there is a momentary
lag with respect to the stop signal, and a time delay occurs
before stopping. The cylinder stroke resulting from this delay is
the overrun amount. The difference between the maximum and
minimum overrun amounts is the stopping accuracy.
•Place a limit switch before the desired stopping position,
at a distance equal to the overrun amount.
•The limit switch must have a detection length (dog
length) of the overrun amount + α.
•SMC’s auto switches have operating ranges from 8 to 14
mm (depending on the switch model).
When the overrun amount exceeds this range, self-
holding of the contact should be performed at the switch
load side.
∗For stopping accuracy, refer to page 9-8-9.
Selection
Warning
3. In order to further improve stopping accuracy, the
time from the stop signal to the operation of the
lock should be shortened as much as possible.
To accomplish this, use a device such as a highly responsive
electric control circuit or solenoid valve driven by direct
current, and place the solenoid valve as close as possible to
the cylinder.
4. Note that the stopping accuracy will be influenced
by changes in piston speed.
When piston speed changes during the course of the cylinder
stroke due to variations in the load or disturbances, etc., the
dispersion of stopping positions will increase. Therefore,
consideration should be given to establishing a standard
speed for the piston just before it reaches the stopping
position.
Moreover, the dispersion of stopping positions will increase
during the cushioned portion of the stroke and during the
accelerating portion of the stroke after the start of operation,
due to the large changes in piston speed.
Selection
Warning
1. Be certain to connect the rod end to the load with
the lock released.
If connected in the locked state, a load greater than the
turning force or holding force, etc. may operate on the piston
rod and cause damage to the lock mechanism. Series CNS is
equipped with an emergency unlocking mechanism, however,
when connecting the rod end to the load this should be done
with the lock released. This can be accomplished by simply
connecting an air line to the unlocking port and supplying air
pressure of 0.25 MPa or more.
2. Do not apply offset loads to the piston rod.
Particular care should be taken to match the load’s center of
gravity with the center of the cylinder shaft. When there is a
large discrepancy, the piston rod may be subjected to uneven
wear or damage due to the inertial moment during locking
stops.
Mounting
Warning
Load center of gravity and cylinder shaft center are matched.
X
Load center of gravity and cylinder shaft center are not matched.
Amount of overrun
Stop signal
Series CNS
Specific Product Precautions 1
Be sure to read before handling.
Note) Can be used if all of the generated moment is absorbed by an
effective guide.