Smithco Spray Star 3187 User manual

Spray Star 3187/3188
SharpShooter-Rate Sync w/ Raven 440
with 18’ and 20’ Booms
July 2016
Operator’s
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]

Introduction Operation SprayingProcedures Nozzle Charts Reference
CONTENTS
Introduction................................................................ 1-11
Introduction ................................................................. 1
Symbols................................................................... 2-3
Safety.......................................................................... 4
Safety Decal location .................................................. 5
General Safe Practices............................................... 6
Safe Spraying Practices ............................................. 7
Specifications.............................................................. 8
Optional Spray Equipment .......................................... 8
Set Up ......................................................................... 9
Controls & Instruments.........................................10-11
Operation ................................................................. 12-29
Operating Instructions.......................................... 12-14
SharpShooter - Rate Sync Console Features .......... 15
Raven 440 Console Features ................................... 16
Console Programming.............................................. 17
Console Calibration................................................... 18
InitialProgramming .............................................. 19-24
Spray Operation ........................................................ 25
Re-Calibration of Flow Meter..................................... 26
TurfManagement ...................................................... 27
Hose & Handgun Spraying ........................................ 27
Troubleshooting NozzleValves ............................ 28-29
Reference ..................................................................... 30
Collection Times ....................................................... 30
Blended Pulse Tip Selection Guide........................... 31
Declaration of Conformity ......................................32-33
Quick Reference .................................................................34

1
Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
INTRODUCTION
Read this manual and all other manuals pertaining to the Spray Star 3180 carefully as they contain safety, oper-
ating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keepmanualsinasafe place afteroperator and maintenancepersonnel have readthem. Right andleft sides are
fromthe operator’sseat, facingforward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshavea Serial Number andModelNumber. Both numbers areneededwhen ordering
parts. The serial number plate on the Spray Star 3180 is located on top of the frame, between the hydro pump
andspray tank.Refer to enginemanual for placementof engineserialnumber.Refer toenginemanual forplace-
mentof engineserial number.
For product and accessory information, help finding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Informationneededwhenorderingreplacement parts:
1. ModelNumber ofmachine
2. SerialNumber ofmachine
3. Nameand PartNumberof part
4. Quantityof parts
For easy access record your Serial and Model numbers here.
CALIFORNIA
Proposition 65 Warning
Engineexhaust andsome of itsconstituents
are known to the State of California to
cause cancer, birth defects, and other
reproductive harm.
WARNING
lb/kg Empty lb/kg Full

2
Introduction
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SYMBOLS
ParkBrake Park Brake
Release HydraulicOil
Level
Choke- OpenChoke- ClosedHandThrottle
HourMeter HourMeter Fuse
GlowPlugGlowPlug - OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine-Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual

3
Introduction
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SYMBOLS
NoSmoking Moving Parts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow

4
Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SAFETY
Readandunderstand this manual and allsafety signs before operating andmaintaining. Review the safety
instructionsandprecautions annually.
TAKE NOTE! THIS SAFETYALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL
YOURATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETYAND THE SAFETY OF
OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriatesignalword for eachhasbeen selected usingthefollowing guidelines:
DANGER: Red.Indicatesan imminently hazardoussituation
that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the most extreme situations
typicallyformachine components which, for functional
purposes,cannot be guarded.
WARNING: Orange.Indicates a potentially hazardous
situation that, if not avoided, could result in death or serious
injury, and includes hazards that are exposed when guards
are removed. It may also be used to alert against unsafe
practices.
CAUTION: Yellow.Indicates a potentially hazardous situa-
tion that, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
IMPORTANT: Blue.Indicates procedureswhichshouldbe
followedtoavoiddamagetothemachine.
Safety Alert Symbol
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.

5
Introduction
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SAFETYDECALLOCATION
REMEMBER: If Safety Decals** have been damaged, removed, become illegible or parts
replaced without decals, new decals must be applied. New decals are available from
your authorized distributor.
This is a list of decals located on the Spray Star 3180. Part number, description and location will help in reorder-
ing a decals.
A 15-463 DecalSprayPump
25-375 Decal, 94 dBA
B 25-277 Decal,Battery Warning
C 25-286 Decal, Pinch Point
D 25-298 Decal,Warning Hot
E 25-321 Decal, Diesel Fuel Only
F 20-545 Decal,Dash Panel
G 30-157 Decal,Control Panel

6
Introduction
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SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Neverallow anyone tooperate orservice the machineor itsoptionalequipment withoutproper training and
instructions.Never allow minorsto operateanyequipment.
3. Learnthe proper useofthe machine, thelocation and purposeofall the controlsandgauges before you
operatethe equipment. Workingwithunfamiliar equipment canlead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Bewareof overheadobstructions and undergroundobstacles.Stayalert forhiddenhazards.
6. Neveroperate equipment thatis not inperfectworking order orwithout decals, guards,shields, or other
protectivedevices inplace.
7. Never disconnect or bypass any switch.
8. Carbonmonoxide in theexhaust fumescan be fatalwhen inhaled,neveroperate amachine without proper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keepengineclean.Allow theengineto cool before storingand always remove theignition key.
11. Disengagealldrives and setpark brake beforestarting the engine.
12. Never useyour hands to searchforoil leaks. Hydraulic fluidunder pressure can penetratetheskin and
cause serious injury.
13. Thismachinedemands your attention.Toprevent loss ofcontrolor tipping ofthe vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Beforeleaving operator’sposition:
A. Disengageall drives.
B. Set park brake.
C. Shut engine offandremove the ignitionkey.
D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body
awayfrom movingparts.
15. Keephands,feet and clothingawayfrom moving parts.Wait for all movementto stop beforeyouclean,
adjustor service themachine.
16. Keepthearea of operationclear of allbystanders.
17. Stopengine before makingrepairs/adjustments or checking/addingoil to thecrankcase.
18. Use parts and materials supplied by only. Do not modify any function or part.
19. Use caution when booms are down as they extend out beyond the center line of the machine.
20. The tank is a confined space, take precaution.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

7
Introduction
PARTSMANUALSAVAILABLEONLINEATsmithco.com
SAFESPRAYINGPRACTICES
Personsengaged in the handling,preparation or applicationof chemicals must followaccepted practices to
insurethe safety ofthemselvesand others,
1. WEAR protectiveclothing including: gloves,hat, respirator, eyeprotection and skincovering suitablefor
protectionfrom chemicals beingused.
2. BATHE thoroughlyafterany exposureto chemicals, givingparticularattention toeyes, nose, earsand
mouth.
3. CLEAN equipmentand materials inaccordancewith employer, municipalandstateregulations. Use only
approvedareasand drains.
4. DISPOSE ofchemicals and rinsesolutionsby approved andlegal means.
5. PROVIDE methodsand materials foroperatorsto wash eyesand hands immediatelyduringthe spraying
process.
6. PROVIDE methodsand materials forcontrol,safe dilution andneutralization of chemicalspillsduring
preparation,spraying, transportingand cleanup.
7. Always check and follow the directions and safety warnings of the chemicals to be used.
8. Securethe discharge lines before startingthe pump.Anunsecureddischarge line may whip.
9. Periodically inspect the pump and the system components.
10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and
secure.
11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.
12. Useonlypipe, hose andfittings rated formaximumpressure or pressureat which pressurereliefvalve is
set at. When replacing pipe, hose or fittings, use new product.
13. Do not operate an engine in an enclosed area. Be sure the area is well ventilated.
14. Donotuse these pumpsfor pumping water orother liquids forhumanor animal consumption.
15. Do not pump flammable or explosive fluids such as gasoline,
fuel oil, kerosene, etc. Do not use in explosive atmospheres. The
pump should be used only with liquids compatible with the pump
component materials.
16. Be sureall exposed movingparts are guardedand that allcoupling devices aresecurely attached before
applyingpower.
17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids
from the system and flush.
18. Protect pumpfrom freezing conditionsby draining liquidand pumpingrustinhibiting antifreezesolution
through the system, coating the pump interior.
19. TRANSPORT - Machine must be stopped to raise or lower booms. Because of cam system, if booms
areraised in transittheycan fall forwardor backward whencoming to astop or whiletravelingon uneven
terrain.

8
Introduction
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SPECIFICATIONS
WEIGHTSANDDIMENSIONS
Length 128"(325 cm)
Width 72"(183 cm)
Heightw/ ROPS 84" (213cm)
Heightw/ Booms Folded 136"(345 cm)
Wheel Base 68" (173 cm)
Weight Empty 2340lbs (1061 kg)
Weight Full 4950lbs (2245kg)
SOUNDLEVEL(DBA)
At earlevel 88.4 dBA
At 30 ft. (9.14 m) 77 dBA
ENGINE
Make Kubota
Model# V1505
Type/ Spec# 1G994-0000
Horsepower 35.5 hp (26.6 kW)
Fuel(EMISSIONS) No.1-D or No. 2-D, S500: Low Sulfur Diesel (LSD) less than 500 ppm or 0.05 wt.%
No1-D or No.2-D, S15: Ultra Low Sulfur Diesel (ULSD) less than 15 ppm or 0.0015 wt.%
CoolingSystem Liquid Cooled
LubricationSystem Full Pressure
Alternator 15Amp
WHEELS&TIRE Front: Two 20 x 11.00 x 10 Turf; 20 psi (1.4 bar)
Rear: Two 29 x 14.00 x 15 Multi-Trac; 30 psi (2.0 bar)
SPEED
Infinitely Variable 0-10 m.p.h. (0-18kph)
BATTERY Automotivetype 24F- 12 volt
BCIGroup Size 24
ColdCrankingAmps 900minimum
GroundTerminalPolarity Negative(-)
MaximumLength 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
MaximumHeight 10" (25 cm)
FLUIDCAPACITY
CrankcaseOil See EngineManual
Fuel 7 gallon(26.5 liters)
HydraulicFluid 10 gallon(37.8liters)
Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil
Radiator 1.06gallons
OPTIONALEQUIPMENT
15-618 Water Meter Kit 30-009 ManualHose Reel
17-585 18'HD Super Boom 30-010 Electric Hose Reel
17-580 20'HD SuperBoom 30-004 Foam Marker
30-006 Fresh Water Tank 15-835 Tank Rinse System
30-007 ChemicalCleanload SafeFill 15-850 Sunshade Canopy
31-006 All WeatherTop
17-590 Lazer-BeamAutoBoom for HDBooms