Smithco 32-500 User manual

Spray Star 5200
Model 32-500
SN: 520G001
July 2020
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Parts & Service

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction............................................1-3
Introduction........................................................................ 1
General Safe Practices...................................................... 2
 ................................................................... 3
Optional Spray Equipment................................................. 3
Service..................................................4-10
Maintenance...................................................................4-6
Adjustments....................................................................... 7
Wheel Creep...................................................................... 7
Service Chart..................................................................8-9
Storage............................................................................ 10
Diagrams ............................................11-15
Engine Wire Harness....................................................... 11
Wiring Diagram...........................................................12-13
Hydraulic Diagram......................................................14-15
Parts....................................................16-54
Nose Cone .................................................................16-17
Orbital Drawing................................................................ 18
Fuel Tank ........................................................................ 19
Foot Pedal Linkage.....................................................20-21
Front Axle .................................................................22-23
Oil Tank and Cooler....................................................24-25
Control Panel..............................................................26-27
Seat Panel..................................................................28-29
Engine Hood...............................................................30-31
Engine Exhaust ..........................................................32-33
Pumps ........................................................................34-35
Rear Axle......................................................................... 36
Rear Drive Assembly....................................................... 37
Spray Pump .................................................................... 38
Turbo Quad Agitator ........................................................ 39
Spray Tank..................................................................40-41
15-301 Orbitor ...........................................................42-46
76-197 Eaton Gear Pump...........................................47-53
32-571 Front Brake.......................................................... 54
20-684 Flow Meter........................................................... 55
Accessories .....................................56-111
Plumbing 5220/5224 System ....................................56-57
Plumbing Star Command System ..............................58-59
5220/5224 Wiring TeeJet® Radion ................................... 60
5287/5288 Rear Module Mount...................................... 61
5287/5288 DynaJet Wiring .............................................. 62
5285/5286 DynaJet Wiring .............................................. 64
5285/5286 Aeros Wiring .................................................. 65
5285/5286 Rear Module Mounts ..................................... 66
20-785 Regulator Valve................................................... 67
15-743 Manifold Ball valve .............................................. 68
󰀨 ..................................................... 68
15-737/14-628 Flanged Strainer...................................... 70
14-801/14-607 Strainer.................................................... 71
32-505 20’ HD Boom ..................................................72-75
32-565 24’ HD Boom ..................................................76-79
Center Boom (Common) ............................................80-81
Boom Lock Assembly (Common) .................................... 82
Boom Hinge assembly (Common)................................... 83
Boom Nest Assembly (Common) .................................... 84
Boom Cylinders (Common) ............................................. 85
Star Command I Nozzle Assembly.............................86-87
Standard Nozzle Assembly.............................................. 88
Star Command II Nozzle Assembly................................. 89
32-510 Electric Hose Reel .........................................90-92
32-509 Manual Hose Reel .............................................. 93
Hose Reel Installation.................................................94-95
32-508 Foam Marker Installation.............................. 96-101
14-291 Foam Marker Parts List..............................102-103
Foamer Regulating Valve .............................................. 104
14-515 Water Meter Kit (Gallons).................................. 105
15-618 Water Meter Kit (Liters) ..................................... 105
32-511 50Gal Rinse Tank .......................................106-107
32-512 Chemical Clean-load System.....................108-109
15-620 Chemical Clean-load®Eductor ....................110-111
Reference .......................................113-114
Decal List....................................................................... 113
Quick Reference Replacement Parts ............................ 114
Warranty ..............................................................................

1
Introduction
WARNING
Failure to follow cautious operating practices can re-
sult in serious injury to the operator or other persons.
The owner must understand these instructions, and
must allow only trained persons who understand these
instructions to operate this vehicle.
INTRODUCTION
Thank you for purchasing a Smithco product.
Read this manual and all other manuals pertaining to the Spray Star 5200 carefully as they contain safety, op-
erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment
damage.
Keep manuals in a safe place after operator and maintenance personnel have read them. Right and left sides
are from the operator’s seat, facing forward.
All Smithco machines have a Serial Number and Model Number. Serial tag is located on right main frame be-
low hydrostatic pump. Both numbers are needed when ordering parts. Refer to engine manual for placement
of engine serial number.

www.Smithco.com.
Information needed when ordering replacement parts:
1. Model Number of machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity of parts
For easy access record your Serial and Model numbers here.

 
WARNING:
Engine exhaust and some of its constituents are
known to the State of California to cause cancer,
birth defects, and other reproductive harm.
For more information visit
www.P65Warnings.ca.gov

2
Introduction
SAFE PRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine.
2. Never allow anyone to operate or service the machine or its optional equipment without proper training
and instructions. Never allow minors to operate any equipment.
3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before
you operate the equipment. Working with unfamiliar equipment can lead to accidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,

  
Beware of overhead obstructions and underground obstacles. Stay alert for hidden hazards.
6. Never operate equipment that is not in perfect working order or without decals, guards, shields, or other
protective devices in place.
7. Never disconnect or bypass any switch.
8. Carbon monoxide in the exhaust fumes can be fatal when inhaled, never operate a machine without
proper ventilation.
  
10. Keep engine clean. Allow the engine to cool before storing and always remove the ignition key.
11. Disengage all drives and set park brake before starting the engine.
  
cause serious injury.
13. This machine demands your attention. To prevent loss of control or tipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
14. Before leaving operator’s position:
A. Disengage all drives.
 󰀨
C. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of
body away from moving parts.
15. Keep hands, feet and clothing away from moving parts. Wait for all movement to stop before you clean,
adjust or service the machine.
16. Keep the area of operation clear of all bystanders.
17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase.
18. Use parts and materials supplied by Smithco only. Do not modify any function or part.
19. Use caution when booms are down as they extend out beyond the center line of the machine.
  
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.

3
Introduction

WEIGHTS AND DIMENSIONS
Length 174" (4.42m)
Width 89" (2.26m)
Width w/ Booms Open 20' - 260" (6.6m) 24' - 308" (7.8m)
Height w/ ROPS 84" (2.1m)
Height w/ Booms Up 20' - 106" (2.7m) 24' - 118" (3.0m)
Wheel Base 88" (1.24m)
Weight Empty 4155 lbs (1884 kg)
Weight Full 8491 lbs (3851 kg)
SOUND LEVEL   
At ear level 86 dBA
At 30 ft. (9.14 m) 76 dBA
ENGINE
Make Kubota
Model# WG3800
Code / Spec# G-E3-KEA-3
Rated Horsepower 87 hp (65kW) @2600RPM
Fuel (EMISSIONS) Unleaded 87 Octane Gasoline Minimum
Cooling System Liquid Cooled
Lubrication System Full Pressure
Alternator 60 Amp
WHEELS & TIRE Front: Two 27 x 10.50 x 15 Turf; 30 psi (2.0 bar)
Rear: Two 33 x 16.00 x LL500 Multi-Trac; 30 psi (2.0 bar)
SPEED
 
 Automotive type 24F - 12 volt
BCI Group Size 24
Cold Cranking Amps 900 minimum
Ground Terminal Polarity Negative (-)
Maximum Length 10.25" (26 cm)
Maximum Width 6.88" (17 cm)
Maximum Height 10" (25 cm)
FLUID CAPACITY
Crankcase Oil See Engine Manual
Fuel 20 gallon (75.7 liters)
Hydraulic Fluid 10 gallon (37.8 liters)
Grade of Hydraulic Fluid SAE 10W-40 API Service SL or higher Motor Oil
OPTIONAL EQUIPMENT
32-509 Manual Hose Reel 5220 TeeJet Radion 8140 w/ 20' HD Boom
32-510 Electric Hose Reel 5224 TeeJet Radion 8140 w/ 24' HD Boom
32-508 Foam Marker 5285 Star Command II w/ 20' HD Boom
15-618 Water Meter Kit(liters) 5286 Star Command II w/ 24' HD Boom
14-515 Water Meter Kit (gallons) 5287 Star Command I w/ 20' HD Boom
32-511 50Gal (189l) Tank Rinse System 5288 Star Command I w/ 24' HD Boom
32-512 Chemical Clean-load Safe Fill 32-505 20' HD Super Boom
32-514 Sonar Boom 32-565 24' HD Super Boom

4
Service
MAINTENANCE
Before servicing or making adjustments to machine, stop engine and remove
key from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the en-
gine manual before operation.

Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 5200 has 9

A. One on each rod end of hydraulic cylinder.(3)
B. One on the linkage relay. (1)
C. One on each end of tie rod. (2)
D. One on the idler arm.(1)
E. One on each of the pedal relays.(2)
ELECTRICAL CONNECTIONS
Use dielectric grease on all electrical connections.
AIR CLEANER ON ENGINE
Since the air cleaner on this engine is a dry type, never apply oil to it.
1. Open evacuator valve (see engine manual) once a week to remove large particles of dust and dirt.
2. Wipe the inside of the air cleaner with a cloth if it gets wet or dirty.
3. Avoid touching the element except when cleaning.
  
5. When carbon or oil adheres to the element clean according to engine manual.
6. Replace the element every year or every 6 months.
7. IMPORTANT - Make sure wing bolt for the element is tight enough. If it is loose, dust and dirt may be
sucked in, wearing down the cylinder liner and piston ring, resulting in poor power output.
Do not use petroleum solvents, e.g.., kerosene, which will cause cartridge to deteriorate. Do not use
pressurized air to clean cartridge. Pressurized air can damage cartridge.

5
Service
MAINTENANCE
ENGINE OIL
Change and add oil according to chart below based on air temperature at the time of operation. Do not over-

special additives with recommended oils. Do not mix oil with gasoline.
Starting Temperature Range Anticipated Before Next Oil Change
HYDRAULIC OIL
1. Use SAE 10W-40 API Service SJ or higher motor oil.
  

  
4. After changing oil, run the machine for a few minutes. Check oil level and for leaks.
5. -
taminants. Check and service more frequently when operating in extremely cold, hot or dusty conditions.
  -
lem exists.
  
  

9. In extreme temperatures you can use straight weight oil. We recommend SAE 30W API Service SG
when hot (above 90°F (33°C)) and SAE 10W API Service SJ or higher when cold (below 32°F (0°C)
ambient temperature. Use either motor oil or hydraulic oil, but do not mix.
10. Oil being added to the system must be the same as what is already in the tank. 
as to which type you put in.
TIRE PRESSURE
-







6
Service
MAINTENANCE


any ignited object to come near the battery. When charging or working near battery, always shield your eyes
and always provide proper ventilation.
Battery cable should be disconnected before using “Fast Charge”.
Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes. Do not exceed the recommended
charging rate. If electrolyte starts boiling over, decrease charging.

1. Filling batteries in well-ventilated areas.
2. Wear eye protection and rubber gloves.
3. Avoid breathing fumes when electrolyte is added.
4. Avoid spilling or dripping electrolyte.
Battery Electrolyte is an acidic solution and should be handled with care. If
electrolyte is splashed on any part of your body, ush all contact areas imme-
diately with liberal amounts of water. Get medical attention immediately.
Use of booster battery and jumper cables. Particular care should be used
when connecting a booster battery. Use proper polarity in order to prevent
sparks.

1. Shield eyes.
2. Connect ends of one cable to positive (+) termi-

3. Connect one end of other cable to negative (-)
terminal of "good" battery (C).
4. Connect other end of cable (D) to engine block
on unit being started (NOT to negative (-) termi-
nal of battery)
To prevent damage to other electrical components on
unit being started, make certain that engine is at idle speed before disconnecting jumper cables.

Run machine at half-throttle minimum, prior to operating trac-
tion pedal. This will ensure proper brake release.
TOWING
Rear wheel brakes must be disengaged for towing. To disengage
the brake, loosen the allen screw (A) in center of hub approximately
5 rotations. This will release the brake shaft. Must be done to both
rear wheels. Road speeds must not exceed 20 MPH. When done
towing, tighten the hex bolt on both wheels. Test machine before
putting in operation.
Machine is in free wheel mode when towing.
Machine has no rear wheel braking capabilities when being towed.

7
Service
ADJUSTMENTS
GROUND SPEED CONTROL
The ground speed is regulated by the for-
ward foot pedal and the toggle switches (A &
B) on the center console.
TO ENGAGE:
1. Push top of rocker switch(A) down.
This turns speed control ‘On’ (amber
light).
2. Obtain desired speed with forward foot
pedal.
3. Push top of rocker switch(B) down.
This locks the speed control ‘On’ (am-
ber light).
4. Push bottom of either rocker switch
down to unlock speed control.

To turn the spray pump on press the spray pump rocker switch (C). The spray pump belt should have approxi-
mately 1/2

To turn on tank agitation press the top of agitation rocker switch (D). Green light will come on. When agitation
󰀨

To adjust the interlock switch on the back hydrostatic pump loosen the set screw on the front half of the
switch, with the ignition switch OFF. With a continuity tester connected across the switch, it should light with
󰀨
half of the switch clockwise it will reduce the amount of travel on the shift arm that is required for the light to
remain on. The light must be on ONLY with the shift arm centered.
WHEEL CREEP
"Creep" is when the engine is running and hydrostatic transmis-
sion is in neutral, but due to inadequate alignment, wheels still
move. Do the following procedure to stop this motion.
  󰀨
ground and can turn freely.
2. In the engine compartment, the hydrostatic pump is on the
right side. The shift arm (C) is on top of the pump The idler
arm (A) has a bearing (D) that rides in the vee of the shift
arm. Loosen bolt (B).
3. With engine running, move bearing (D) so it centers on the
shift arm (C) and 'wheel creep' stops.
4. Tighten all fasteners and test by using foot pedal linkage to
see that 'creep' is removed.
  󰀨
6. Test machine before putting into operation.

8
Service
SERVICE CHART
Before servicing or making adjustments to the machine, stop engine, block
wheels and remove key from ignition.
Follow all procedures and ONLY use parts prescribed by the manufacturer.
Read the engine manual before maintenance.
󰀨
but as a supplement. You must adhere to the guidelines established by the manufacturer for warranty cover-
age. In adverse conditions such as dirt, mud or extreme temperatures, maintenance should be more frequent.
Duplicate this page for routine use
Maintenance Check Item For the week of:
Mon Tues. Wed. Thurs. Fri. Sat. Sun.
Check the Safety Seat Switch
Check Steering Operation
Check the fuel level
Check the engine oil level.


Check for unusual engine noises
Check the hydraulic oil level


Check the tire pressure (20-30 psi)
Check the Instrumentation
Inspect electrical system for frayed wires
Check neutral start

Change oil.
Lubricate Machine and Booms
Ensure all warning decals are intact.
Areas of Concern
Inspection Performed by:
Item Date Information

9
Service
SERVICE CHART
Item Maintenance Procedure
 Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))

Before each use daily
Check the engine oil level.
󰀪

Check the tire pressure.

Check for oil or water leaks.
Proper function of glow lamp timer.
 Change Hydraulic Oil Filter.

Every 100 hours
1&2
 1
Lubricate machine.

Check fan belt tension and damage.
Every 200 hours
Check radiator hoses and clamp bands.
Change engine oil.1
Check idle speed.
1
1
Check air intake line.1
Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm))
Every 500 hours or yearly Clean Water Jacket and radiator interior.
Replace fan belt.
Every 800 hours Check valve clearance.
Every 1500 hours Check injection nozzle pressure.
Every 3000 hours
Check turbo charger.
Check injection pump.
Check injection timing.
Every 2 years
Change radiator coolant (L.L.C.)
Replace radiator hoses and clamp bands.
Replace fuel hoses and clamps.
Replace intake air lines.
1In dusty conditions or when airborne debris is present, clean more often.
2Replace after every 6 times of cleaning

10
Service
STORAGE
To prevent damage from freezing, pour window washer uid into spray sys-
tems tank and operate pump to circulate mix through gun and hose back to
tank. Open boom control to circulate through rest of spray system.
1. Clean the exterior surfaces of the engine.
  
3. Drain coolant from the radiator. Open cock at the bottom of the radiator, and remove the pressure cap
to drain water completely. Leave the cock open. Hang a not written "No Water" on the pressure cap.
Since water freezes when temperature drops below 0°C (32° F) it is important that no water is left in the
machine.
4. Remove battery from the engine, adjust the electrolyte level, and recharge it. Store battery in a dry dark
place.
5. Store machine in a clean, dry place.
EXTENDED STORAGE
1. Check for any damaged parts or missing decals. Replace as needed.
  
3. Lubricate all grease points.
4. Check coolant protection and level.
5. Clean exterior surface of engine.
  󰀨
used for electrical contact.
7. Tape all openings and make sure all surfaces are dry. Then spray all taped openings, all engine acces-
sories including ignition wiring, and all exterior surfaces of engine with Insulation Compound.
8. Disconnect, remove and clean battery. Check electrolyte level. Charge the battery and store in a cool
dry place (NOT directly on cement).
  󰀨
AFTER STORAGE
1. Check for any damaged parts or missing decals. Replace as needed.
2. Lubricate all grease points.
3. Clean exterior surface of engine.
4. Remove all tape and obstructions from exterior engine surfaces.
5. Charge and replace battery.
6. Check tire pressure.
7. Remove blocks or supports from under the machine.
8. Check engine oil level and coolant level and lubricate all grease points.
9. Fill fuel tank.
10. Check belt tension.
11. Run engine approximately 5 minutes before putting the engine under load.

11
Service
ENGINE WIRE HARNESS

12
Diagrams
WIRING DIAGRAM
Color Code Chart
Bl Blue
Br Brown
Y Yellow
G Green
O Orange
R Red
B Black
P Purple
W White

13
Diagrams
WIRING DIAGRAM PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 20-730-01 GPS Antenna (part of speedometer) 1
2 30-356 GPS Speedometer 1
8945 Closed End Connector 1
3 33-084 Magnetic Coil 1
4 CRUISE ON
15-726 Lighted Switch 1
15-731 Rocker, Amber 1
5 CRUISE LOCK
15-726 Lighted Switch 1
15-731 Rocker, Amber 1
6 SPRAY PUMP
15-726 Lighted Switch 1
15-732 Rocker, Green 1
7 AGITATION VALVE
15-726 Lighted Switch 1
15-732 Rocker, Green 1
8 LIGHTS
15-727 Rocker, No Light 1
15-782 Non-Lighted Switch 1
9 32-637 LED Light Assembly 1
32-704 Headlight Wire Harness 1
10 LH BOOM
15-727 Rocker, No Light 1
   󰀨 
11 RH BOOM
15-727 Rocker, No Light 1
   󰀨 
12 32-677 Boom Control Valve 2
13 33-480 Pressure Switch 1
14 9016 Weather Pack 1
9017 Weather Pack Terminal 2
9018 Seal 2
15 77-207 Buzzer 1
16 32-612 Brake Manifold Valve 1
17 32-576 USB Power Charger 1
18 14-292 Seat Switch 1
19 32-584 Spray Pump 1
   󰀨 
21 12-804 Hour Meter 1
22 30-042-06 Relay 1
23 17-068 Ignition Switch 1
24 32-649 LED Fuel Gage w/ Terminals 1
8945 Closed End Connector 1
25 48-268 Ground Battery Cable 1
26 33-216 Battery 1
27 78-325 Positive Battery Cable 1
28 32-573 Fuse Block 1
29 77-261 Circuit Breaker, 40AMP 1
8977 Circuit Breaker Boot 1
30 18-372 3-Way Manifold Ball Valve 1
32-703 Main Wire Harness 1
30-344 Engine Wire Harness 1
32-526 Engine WIre Extension 48" 1
32-704 Headlight Wire Harness 1

14
Diagrams
HYDRAULIC DIAGRAM
Use dielectric grease on all electrical connections.

15
Diagrams
HYDRAULIC PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1 32-553 Hydraulic Hose, 194.5" 1
2 32-559 Hydraulic Hose, 125.5" 1
3 15-301 Orbital 1
15-301-01 Seal Kit 1
4 32-554 Hydraulic Hose, 69.5" 2
5 15-839 Steering Cylinder 1
15-839-01 Seal Kit 1
6 8833-48 1" Suction Hose x 48" 1
18-116 Hose Clamp 2
7 32-547 Hydraulic Hose, 45" 1
8 32-558 Hydraulic Hose, 66" 1
9 8833-20 1" Suction Hose, x 20" 1
18-116 Hose Clamp 2
10 72-146 Oil Filter 1
60-334 Replacement Filter Element 1
11 8833-40 1" Suction Hose x 40" 1
18-116 Hose Clamp 2
12 32-609 Hydrostatic pump, 4500 PSI 1
13 76-197 Gear Pump 1
76-197-08 Seal Kit 1
14 32-552 Hydraulic Hose, 112" 1
15 32-699 Hydraulic Hose, 69.5" 1
16 32-698 Hydraulic Hose, 67" 1
17 32-549 Hydraulic Hose, 42" 1
18 32-677 Boom Control Valve 1
19 32-555 Hydraulic Hose, 11.5" 1
20 32-610 Drive Assembly 2
21 32-693 Hydraulic Hose, 54" 2
22 13-406 Boom Cylinder 2
14-267 Seal Kit 1 Per
23 32-692 Hydraulic Hose, 48" 2
24 32-700 Hydraulic Hose, 46.5" 1
25 32-550 Hydraulic Hose, 15" 1
26 32-701 Hydraulic Hose, 47" 1
27 32-556 Hydraulic Hose, 38.5" 1
28 18-170 Tee 1
18-337 Run Tee 1
29 32-557 Hydraulic Hose, 33.5" 1
30 32-612 Auxiliary Pump Manifold 1
31 32-548 Hydraulic Hose, 30.75" 1
32 32-551 Hydraulic Hose, 13.5" 1
33 30-105 Oil to Air Heat Exchanger 1
34 32-694 Hydraulic Hose, 121" 1
35 30-025 Oil Tank, 10 Gallon 1
36 34-044 45° Elbow 1

16
Parts
NOSE CONE DRAWING

Parts
17
NOSE CONE PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1* 76-364 Square Boot 1
2 10-751 Steering Wheel 1
3* HNJ-58-18 Jam Nut, 5/8- 18 1
4 27-077 Decal, Smithco Round 1
5 76-362 Mini Tilt Steering(includes * items) 1
6 HB-516-18-125 Hex Bolt, 5/16 - 18 x 11/44
HNFL-516-18 Flange Whiz-loc Nut, 5/16 -18 4
7 15-844 Tilt Steering Spacer 1
8 31-056 Tilt Steering Plate 1
9 HBM-6-1-16 Metric Hex Bolt, M6-1-16 4
HWLM-6 Metric Lock Washer, M6 4
10 48-187 Stub Shaft 1
11 31-057 Steering Spacer 1
12† 32-685 Hood Clip 2
    
14 32-672 Dash Panel Box 1
15 HSM-10-32-100 Machine Screw, #10 -32 x 1 8
HNFL-10-32 Flange Whiz-loc Nut, #10 -32 8
16 32-621 Dash Panel 1
17 HSM-10-32-100 Machine Screw, #10 -32 x 1 10
HNFL-10-32 Flange Whiz-loc Nut, #10 -32 10
18 32-587 Nosecone (Fiberglass) 1
19 HSTP-516-18-150 Phillips Machine Screw, 5/16 -18 x 11/28
HNFL-516-18 Flange Whiz-loc Nut, 5/16 -18 8
20 31-050 Pedal Assembly 2
21 45-022 Molded Pedal Pad 2
22 32-580 33/8" Hole Plug 1
23 32-540 Brake Pedal 1
24 16-062 Pedal Plate 1
15-015 Pedal Pad 1
25 32-530 Main Frame 1
26 32-619 Decal, Dash Panel 1
† Part of Spray System

18
Parts

REF# PART# DESCRIPTION QUANTITY
1 76-362 Mini Tilt Steering 1
2 15-844 Tilt Steering Spacer 1
3 48-187 Stub Shaft 1
4 31-056 Tilt Steering Plate 1
5 31-057 Steering Spacer 1
6 15-301 Orbital 1
7 18-169 Straight Thread Connector 4
8 HBM-6-1-16 Metric Hex Bolt, M6-1-16 4
HWLM-6 Metric Lock Washer, M6 4
9 HB-516-18-125 Hex Bolt, 5/16 - 18 x 11/44
HNFL-516-18 Flange Whiz-loc Nut, 5/16 - 18 4