Smooth Fitness CE-3.6 ELLIPTICAL User manual

USER’S MANUAL
SMOOTH CE-3.6 ELLIPTICAL
USER WEIGHT LIMITATION: 300lbs(136kgs).
SERIAL NUMBER (found on frame):

2 SMOOTH CE3.6 ELLIPTICAL
PREASSEMBLY
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth
Fitness.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Open the boxes:
You are now ready to open the boxes of your new equipme
nt. Make sure to inventory all of the parts that are included in the boxes.
Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing
any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble
the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from
anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free
area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when
assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that you use this
product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users
whose weight exceeds this limit.

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3
SUPPLIED COMPONENTS
This list identifies the major components you will use to assemble this product.
No. Description Qty.
524
523
320
316
308
307
305 306
315
119
GF
1 x 1 x
119
Console Back Cover
1
305
Upright Upper Cover #1
2
306
Upright Upper Cover #2
2
307
Upright Lower Cover – Right
2
308
Upright Lower Cover – Left
2
315
Action Handlebar Cover
2
316
Action Handlebar Inside Cover
4
320
Pedal Arm Front Pivot Cover
4
523
Front Frame Cover – Lower
1
524
Front Frame Cover – Upper
1
F
Adapter
1
G
Chest Belt
1

4 SMOOTH CE3.6 ELLIPTICAL
SUPPLIED HARDWARE
This list identifies the hardware you will use to assemble the product. To help distinguish between the various types of
screws and bolts, use the scale below to measure them and compare them to the sizes listed.
No. Description Qty.
701 726
728 730
731
709
710
708
B
C
729
DE
732
722
719
A
701
M14x91mm Bolt
2
708
M8x60mm Bolt
2
709
M10x94mm Bolt
2
710
M8x65mm Bolt
2
719
M14 Nut
2
722
8x21x2mm Cup Washer
2
726
4x19mm Screw
19
728
4x12mm Screw
8
729
M10 Nut
2
730
4x50mm Bolt
1
731
10.5x28x2mm Cup Washer
2
732
4x15mm Screw
8
A
Spanner
1
B
5mm Allen Key
1
C
8mm Allen Key
1
D
Wrench
1
E
Screwdriver
1
MILLIMETERS

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5
COMPLETE PARTS LIST
Item No.
Description
Qty.
Part No.
100
101
Computer PC Board
1
CE3.6-101
102
Overlay
1
CE3.6-102
103
Console Housing – Top
1
CE3.6-103
104
Console Housing – Bottom
1
CE3.6-104
105
Amplifier PC board
1
CE3.6-105
106
Hand Pulse Sensor Wire – Upper
1
CE3.6-106
107
7pin Computer Wire – Upper
2
CE3.6-107
108
Speaker Bracket Cover
1
CE3.6-108
109
Console Side Cover
2
CE3.6-109
110
Fan
1
CE3.6-110
111
Speaker Cover
2
CE3.6-111
112
Speaker
2
CE3.6-112
113
Dock Cover – Top
1
CE3.6-113
114
iPod Dock PC board
1
CE3.6-114
115
Dock Cover – Bottom
1
CE3.6-115
116
iPod Bracket
1
CE3.6-116
117
Pad
1
CE3.6-117
118
Speaker Bracket
1
CE3.6-118
119
Console Back Cover
1
CE3.6-119
200
201
Console Support Upright
1
CE3.6-201
202
Handlebar Foam Grip
2
CE3.6-202
203
Handlebar End Cap
2
CE3.6-203
204
7pin Computer Wire – Middle
1
CE3.6-204
205
Hand Pulse Sensor Wire – Middle
2
CE3.6-205
300
301
Action Handlebar – Left
1
CE3.6-301
302
Action Handlebar – Right
1
CE3.6-302
303
Left Upright
1
CE3.6-303
304
Right Handlebar
1
CE3.6-304
305
Upright Upper Cover #1
2
CE3.6-305
306
Upright Upper Cover #2
2
CE3.6-306
307
Upright Lower Cover – Right
2
CE3.6-307
308
Upright Lower Cover – Left
2
CE3.6-308
309
Action Handlebar End Cap
2
CE3.6-309
310
Hand Pulse Sensor
2
CE3.6-310
311
Hand Pulse Sensor Cover
2
CE3.6-311
312
Action Handlebar Foam Grip
2
CE3.6-312
313
Bearing 6004Z
4
CE3.6-313
314
Handlebar Pivot Inside Bushing
2
CE3.6-314
315
Action Handlebar Cover
2
CE3.6-315
316
Action Handlebar Inside Cover
4
CE3.6-316
317
Handlebar Pivot Outside Bushing
2
CE3.6-317
318
Level Adjuster
2
CE3.6-318
319
Rubber Cushion
2
CE3.6-319
320
Pedal Arm Front Pivot Cover
4
CE3.6-320
321
Hand Pulse Sensor Wire – Lower
2
CE3.6-321

6 SMOOTH CE3.6 ELLIPTICAL
COMPLETE PARTS LIST
Item No.
Description
Qty.
Part No.
400
401
Right Pedal Arm
1
CE3.6-401
402
Left Pedal Arm
1
CE3.6-402
403
Pedal Fixing Base
2
CE3.6-403
404
Bearing 608WN9
8
CE3.6-404
405
Bushing 12x58mm
4
CE3.6-405
406
Pedal Buffer
2
CE3.6-406
407
Pedal Support Base
2
CE3.6-407
408
Pedal
2
CE3.6-408
409
Pedal Soft Cushion
2
CE3.6-409
412
Bearing 6002
4
CE3.6-412
413
Pedal Arm Rear Shaft
2
CE3.6-413
414
Bearing 2203
2
CE3.6-414
415
∮
35 C Clip
2
CE3.6-415
417
Pedal Buffer Cover
4
CE3.6-417
420
Rubber Cushion – Rear
2
CE3.6-420
421
Rubber Cushion – Front
2
CE3.6-421
500
501
Main Frame
1
CE3.6-501
502
Crank Disk
1
CE3.6-502
503
Crank
2
CE3.6-503
504
Belt
1
CE3.6-504
506
Rear Stabilizer Cap
2
CE3.6-506
507
Rear Stabilizer Cushion
2
CE3.6-507
509
Strengthen Wheel Adjuster Set
1
CE3.6-509
510
Flywheel Pivot
1
CE3.6-510
514
Bearing 6005Z
2
CE3.6-514
515
Crank Disk Axle
1
CE3.6-515
516
Flywheel
1
CE3.6-516
517
Crank Disk Support Bushing
2
CE3.6-517
518
Crank Disk Support Cover
1
CE3.6-518
519
Flywheel Shaft Fixing
1
CE3.6-519
520
Magnet Bracket
1
CE3.6-520
521
Bearing 6000Z
3
CE3.6-521
522
7pin Computer Wire – Lower
1
CE3.6-522
523
Front Frame Cover – Lower
1
CE3.6-523
524
Front Frame Cover – Upper
1
CE3.6-524
525
Volute Shaft
1
CE3.6-525
526
Motor Bracket
1
CE3.6-526
527
Bearing 6300Z
4
CE3.6-527
528
Motor
1
CE3.6-528
529
Volute Bracket
1
CE3.6-529
530
Motor Control Board
1
CE3.6-530
531
Magnet Bracket Shaft
1
CE3.6-531
532
Flywheel Axle
1
CE3.6-532

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7
COMPLETE PARTS LIST
Item No. Description Qty. Part No.
535
Crank Disk Bearing Bushing
1
CE3.6-535
540
Speed Sensor
1
CE3.6-540
541
Speed Sensor Holder
1
CE3.6-541
600
601
Front Cover
1
CE3.6-601
602
Frame Inside Cover – Right
1
CE3.6-602
603
Frame Inside Cover – Left
1
CE3.6-603
604
Frame Outside Cover – Left
1
CE3.6-604
605
Frame Outside Cover – Right
1
CE3.6-605
606
Iron Plate Nut
12
CE3.6-606
607
DC Power Wire
1
CE3.6-607
700
701
M14x91mm Bolt
2
CE3.6-701
702
Spring 15x25x1.5mm
1
CE3.6-702
703
Aluminum Disk
1
CE3.6-703
704
Caster
2
CE3.6-704
705
M8x12mm Bolt
23
CE3.6-705
706
M8x20mm Bolt
2
CE3.6-706
707
M8x90mm Bolt
4
CE3.6-707
708
M8x60mm Bolt
2
CE3.6-708
709
M10x94mm Bolt
2
CE3.6-709
710
M8x65mm Bolt
2
CE3.6-710
711
M8x30mm Bolt
2
CE3.6-711
712
M10x45mm Bolt
2
CE3.6-712
713
M10x45mm Bolt
2
CE3.6-713
715
M6x12mm Bolt
12
CE3.6-715
716
Fixing Insert
8
CE3.6-716
718
M8 Nut
7
CE3.6-718
719
M14 Nut
2
CE3.6-719
720
M10 Nut
2
CE3.6-720
721
M12 nut
1
CE3.6-721
722
8x21x2mm Cup Washer
2
CE3.6-722
723
10x26x3mm Washer
1
CE3.6-723
724
10x20x5mm Washer
3
CE3.6-724
725
M4x45mm Bolt
1
CE3.6-725
726
4x19mm Screw
39
CE3.6-726
727
4.5x15mm Screw
12
CE3.6-727
728
4x12mm Screw
8
CE3.6-728
729
M10 Nut
4
CE3.6-729
730
4x50mm Bolt
1
CE3.6-730
731
10.5x28x2mm Cup Washer
2
CE3.6-731
732
4x15mm Screw
18
CE3.6-732
737
8x23x2mm Washer
2
CE3.6-737
738
∮
10mm
2
CE3.6-738
742
M6x38mm Bolt
1
CE3.6-742
743
M6 Nut
1
CE3.6-743

8 SMOOTH CE3.6 ELLIPTICAL
COMPLETE PARTS LIST
Item No. Description Qty. Part No.
744
M5x8mm Bolt
5
CE3.6-744
745
6x32x2.5mm Washer
2
CE3.6-745
747
M8x10mm Bolt
2
CE3.6-747
748
M10x30mm Bolt
2
CE3.6-748
751
M5x14mm Bolt
4
CE3.6-751
752
M5x10mm Bolt
2
CE3.6-752
753
M6x15mm Bolt
2
CE3.6-753
754
6.5x12x1mm Washer
6
CE3.6-754
755
8x16.5x1.5mm Washer
11
CE3.6-755
760
M8x15mm Bolt
4
CE3.6-760
761
M5 Nut
4
CE3.6-761
762
∮
5mm Spring Washer
4
CE3.6-762
763
10x20x2mm Washer
6
CE3.6-763
764
M6x10mm Bolt
1
CE3.6-764
766
8x21x2mm Cup Washer
2
CE3.6-766
870
Taper Fixing Insert-Metal Inside
4
CE3.6-870

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9
PARTS DIAGRAM
201
203
109
105
111
753
112 111
113
116
752
752
117
115
114
753
106
107
106
118
109
732
751
732
104
103
102
101
110
203
202
205
204
205
202
726
119
205
205
709
709
731 731
729
732
108

10 SMOOTH CE3.6 ELLIPTICAL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
708
320
318
708
728 710
303
320
732
314
315
304
315
317
732
313
728
728
710 317 313 316
308
314 313
316
307
302
311
726
306
312
305
310
726
309
319
319
306 305
308 307
726
726
726
726
726
321
321
318
754 726
754 726
716
716
722
722
719
719
309
310
312
301
311
728
313
726

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11
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
407
705
707
705
413 401 414 415 715
413
417
402
715
414
415
407
412
701
320
417705
716 726
726
716
417
726 417
403
403 320
701
412
404 404
707
405
718 404
404
405
705
406
706
715
408
409
706 408
715
409
718
755
737
737
420
421
420
421
718 406 718
726 755

12 SMOOTH CE3.6 ELLIPTICAL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
502
705
705
715
503518
504
503
527
711 532
519
507
726
515
729
704
507
704
726
712 506
712
506 514
517
516
703
760 715
526
523
713
517514
521
509 724
725
501
721
520
521
525
702
716
730
524
531
723
528
527
530
529
522
745
745
718
766
755
755
724
510
738
720
763
764
742
743
744
744
747
747
748
748
535
751
541
540
763

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13
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
607
726
726
604 726
601
727
606
727
606
727
606
606
606
603
761
870
762
754
762
761
870
602
726
727
726 605
606
727
606
727

14 SMOOTH CE3.6 ELLIPTICAL
WIRE DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
205
205
205
205 204
106
107
106
321
321
321 321
204
522
522
522
540
540
607
607
607

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15
ASSEMBLY
STEP 1:
(A) Connect the 7pin Computer Wire – Middle (204) to the 7pin Computer
Wire – Lower (522).
(B) Attach the Console Support Upright (201) to the Main Frame (501) and
secure using the M10x94mm Bolt (709), 10.5x28x2mm Cup Washer
(731) and M10 Nut (729).
709
X2
731
X2
729
X2
729
731
501
709
201
204
522

16 SMOOTH CE3.6 ELLIPTICAL
ASSEMBLY
STEP 2:
(A) Slide the Acton Handlebar – Left (301) and Action Handlebar – Right (302) to the Console Support Upright (201)
(B) Connect the Hand Pulse Sensor Wire – Middle (205) to Hand Pulse Sensor Wire – Lower (321)
301
201
302
321
205

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17
ASSEMBLY
STEP 3:
(A) Attach the Left Upright and Right Upright to the Console Support Upright
(201), and secure using M8x65mm Bolt (710) on top of upright, M8x60mm
Bolt (708) and 8x21x2mm Cup Washer (722) on bottom of upright.
710
X2
722
X2
708
X2
710
201
303
708
722

18 SMOOTH CE3.6 ELLIPTICAL
ASSEMBLY
STEP 4:
(A) Slide the M14x91mm Bolt (701) through the Pedal Arm – Right (401) and
Action Handlebar – Right (302) and secure the M14 Nut (719) as shown.
Repeat the above procedure to assemble the Left side.
701
X2
719
X2
B
A
719 302
C
401 701

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19
ASSEMBLY
STEP 5:
(A) Attach the Pedal Arm Front Pivot Cover (320) into the ends of the Action
Handlebar – Right (302) and Pedal Arm – Right (401). Repeat the
procedure on the Pedal Arm – Left (402) and Action Handlebar – Left
(301).
320 X4
320
320
402
320
302
401
301

20 SMOOTH CE3.6 ELLIPTICAL
ASSEMBLY
STEP 6:
(A) Attach the Front Frame Cover – Upper (524) and Front Frame Cover –
Lower (523) to the Main Frame (501). Secure with Fixing Inserts (716)
and 4x50mm Bolt (730).
NOTE: The Fixing Insert (716) has been pre-assembled to Front Frame
Covers by factory.
730
X1
501
523
524
716
730