Smooth Fitness SMOOTH CE2.7 User manual

USER’S MANUAL
SMOOTH CE 2.7 ELLIPTICAL TRAINER
MODEL NUMBER: CE2.7
USER WEIGHT LIMITATION: 300 lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (Found on Frame):
Copyright © 2008-1ST

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PREASSEMBLY
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you
purchased your Smooth Fitness Elliptical Trainer.
Name: ______________________________
Phone Number: _______________________
Receipt: _____________________________
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are
included in the boxes. Check the Parts List for a full count of the number of parts included for this product to be
assembled properly. If you are missing any parts or have any assembly questions call your local dealer or contact
us directly at 888-800-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may
require to assemble the unit properly. Having all of the necessary equipment at hand will save time and make
the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the
space is free from anything that may cause injury during assembly. After the unit is fully assembled, make
sure there is a comfortable amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of
another person when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not
recommended that you use this product. Serious injury may occur if the user’s weight exceeds the
limit shown here. This product is not intended to support users whose weight exceeds this limit.

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CHECK LIST

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HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is
provided to help you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
801 Φ4x15mm Screw 13
821 Φ4x13mm Screw 2
828 M8x16mm Allen Bolt 4
829 Φ8x27 Washer 2
831 M8x20mm Allen Head Cap Bolt 2
832 M5x10mm Bolt 4
836 M8 Locknut 8
843 M6x16mm Allen Head Cap Bolt 8
845 M8x20x14 mm Bolt 2
846 Φ8x16 Washer 3
848 M5x8mm Allen Bolt 2
856 M10x20mm Allen Head Cap Bolt 4
866 M8x35mm Allen Head Cap Bolt 1
313 M8-16X26mm Bolt 2
315 M8-16X22mm Bolt 2
329 Pedal Fixing Axes 2
A M13 Bushing Tool 1
B 8mm Allen Key 1
C 6mm Allen Key 1
D 2.5mm Allen Key 1
E Screwdriver 1
F Screw Wrench 1
MILLIMETERS

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Part List-1
Part No. Parts Description Quantity Order Number
100 COMPUTER 1 CE2.7-100
101 Console-Upper 1
102 Console-Lower 1
103 Computer PC Board 1
104 Loudhailer Control Board 1
114 Fan 1
115 Overlay 1
116 Console Top Cover 1
200 UPRIGHT
201 Handlebar Foam 2 CE2.7-201
202 handlebar End Cap 2 CE2.7-202
203 Upright 1 CE2.7-203
204 Incline Adjust Handle Cover-Left 1 CE2.7-204
205 Incline Adjust Handle Cover-Right 1 CE2.7-205
206 Incline Adjust Handle Cover 1 CE2.7-206
207 Incline Adjust Handle 1 CE2.7-207
208 Incline Adjust Handle Fixing Axes 1 CE2.7-208
209 Incline Adjust Tube 1 CE2.7-209
210 Incline Adjust Compages 1 CE2.7-210
211 Tighten Spring 1 CE2.7-211
212 Cushion 1 CE2.7-212
213 Upright Upper Cover-Front 1 CE2.7-213
214 Upright Upper Cover-Back 1 CE2.7-214
215 Water Bottle Holder 1 CE2.7-215
300 ACTION HANDLEBAR AND PEDAL TUBE
301 Action Handlebar End Cap 2 CE2.7-301
302 Action Handlebar Foam 2 CE2.7-302
303 Hand Pulse Sensor 2 CE2.7-303
304 Hand Pulse Sensor Cover 2 CE2.7-304
305 Bearing 6004ZZ 4 CE2.7-305
306 Shaft Bush 2 CE2.7-306
307 Action Handlebar Cover-LL 1 CE2.7-307
308 Action Handlebar Cover-LR 1 CE2.7-308
309 Action Handlebar Bushing Cover 2 CE2.7-309
310 Action Handlebar-Left 1 CE2.7-310
311 Action Handlebar -Right 1 CE2.7-311
312 Wire Protector 2 CE2.7-312
313 M8-16X26mm Bolt 2 CE2.7-313
314 Swing Arm Lower Cover 4 CE2.7-314
315 M8-16X22mm Bolt 2 CE2.7-315

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Part List-2
Part No. Parts Description Quantity Order Number
316 Swing Linkage Tube-Left 1 CE2.7-316
317 Swing Linkage Tube-Right 1 CE2.7-317
318 Pedal Arm- Left 1 CE2.7-318
319 Pedal Arm-Right 1 CE2.7-319
320 Pedal Fixing Base 2 CE2.7-320
321 Pedal Buffer Set 2 CE2.7-321
322 Pedal Support Base 2 CE2.7-322
323 Pedal 2 CE2.7-323
324 Pedal Soft Cushion 2 CE2.7-324
325 Pedal Side Cover 4 CE2.7-325
327 Swing Linkage Tube Bush 4 CE2.7-327
328 Bearing Bushing 4 CE2.7-328
329 Pedal Fixing Axes 2 CE2.7-329
330 Pedal Arm Front Pivot Cover 2 CE2.7-330
331 Bearing 608ZZ 8 CE2.7-331
332 Bearing 2203ZZ 2 CE2.7-332
333 Bearing 2201ZZ 2 CE2.7-333
334 Bearing 6002ZZ 4 CE2.7-334
335 Action Handlebar Cover-RL 2 CE2.7-335
336 Action Handlebar Cover-RR 2 CE2.7-336
337 Pedal Bumper-Front 2 CE2.7-337
338 Pedal Bumper-Rear 2 CE2.7-338
339 Pedal Pivot Bushing 2 CE2.7-339
340 Pedal Bushing 2 CE2.7-340
400 SWING ARM
401 Incline Frame 1 CE2.7-401
402 Pedal Swing Arm Cover-LL 1 CE2.7-402
404 Pedal Swing Arm Cover-LR 1 CE2.7-403
405 Pedal Swing Arm Cover-RL 1 CE2.7-404
403 Pedal Swing Arm Cover-RR 1 CE2.7-405
406 Pedal Swing Arm Bottom Cover-Left 1 CE2.7-406
407 Pedal Swing Arm Bottom Cover-Right 1 CE2.7-407
408 Transportation Wheel 2 CE2.7-408
409 Transportation Wheel Bushing 4 CE2.7-409
410 Pedal Swing Arm 2 CE2.7-410
411 Pedal Swing Arm End Cap 2 CE2.7-411
412 Pedal Swing Arm Cover-Upper 2 CE2.7-412
413 Swing Arm Bearing Bush 2 CE2.7-413
414 Incline Frame Localizer 1 CE2.7-414
415 Bearing 6205ZZ 4 CE2.7-415
416 Incline Frame Cover-Front 1 CE2.7-416

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Part List-3
Part No. Parts Description Quantity Order Number
417 Incline Frame Cover-Left 1 CE2.7-417
418 Incline Frame Cover-Right 1 CE2.7-418
419 Incline Frame Holder-Front 2 CE2.7-419
420 Incline Frame Holder-Back 2 CE2.7-420
500 MAIN FRAME
501 Main Frame 1 CE2.7-501
502 Crank Disk Fixing Plate 1 CE2.7-502
503 Crank Disk 1 CE2.7-503
504 Crank Axle Bushing 2 CE2.7-504
505 Crank 1 CE2.7-505
506 Crank Disk Axle 1 CE2.7-506
507 Pedal Arm Eccentric Shaft 2 CE2.7-507
508 Rear Stabilizer Cap 2 CE2.7-508
509 Belt 1 CE2.7-509
510 Rear Stabilizer Adjust Cushion 2 CE2.7-510
511 Flywheel Axle Stator 1 CE2.7-511
512 Motor Set 1 CE2.7-512
513 Magnet Set 1 CE2.7-513
514 Speed Sensor 1 CE2.7-514
515 Flywheel Assembly Set 1 CE2.7-515
516 Flywheel Axle 1 CE2.7-516
517 Tension Wheel Bracket 1 CE2.7-517
518 Magnet Bracket Shaft 1 CE2.7-518
519 Spring 1 CE2.7-519
520 Bearing 6300ZZ 4 CE2.7-520
521 Bearing 6500ZZ 2 CE2.7-521
600 MAIN COVER
601 Main Frame Cover-Left 1 CE2.7-601
602 Main Frame Cover-Right 1 CE2.7-602
603 Main Frame Outside Cover-Left 1 CE2.7-603
604 Main Frame Outside Cover-Right 1 CE2.7-604
605 Main Frame Cover-Front 1 CE2.7-605
606 Fixing Clamp 8 CE2.7-606
607 Internal Power Wire 1 CE2.7-607
700 WIRE
701 7Pin Wire-Upper 1 CE2.7-701
702 Handpulse wier- Upper 2 CE2.7-702
703 7Pin Wire-Middle 1 CE2.7-703
704 Handpulse wier- Lower 2 CE2.7-704
705 7Pin Wire-Lower 1 CE2.7-705
706 Adaptor 1 CE2.7-706
707 Handpulse Connect Wire 2 CE2.7-707

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Part List-4
Part No. Parts Description Quantity Order Number
800 FASTENER
801 Φ4x15mm Screw 24 CE2.7-801
802 Φ4x19mm Screw 14 CE2.7-802
803 Φ12 Snap link 3 CE2.7-803
804 Φ12x20 PU Cushion 2 CE2.7-804
805 Φ12 Plastic Washer 2 CE2.7-805
806 M4x12mm Screw 12 CE2.7-806
807 Φ32 Snap link 2 CE2.7-807
808 Φ6x12-9x2 Plastic Insert 6 CE2.7-808
809 M8x12mm Allen Head Cap Bolt 3 CE2.7-809
810 M10x37mm Allen Head Cap Bolt 2 CE2.7-810
811 M6x12mm Allen Head Cap Bolt 4 CE2.7-811
812 Φ6.5x30 Washer 2 CE2.7-812
813 Φ10.6x20.5 Washer 2 CE2.7-813
814 M8x8mm Allen Bolt 2 CE2.7-814
815 Tension Pulley Bracket 2 CE2.7-815
816 Φ10x18Washer 2 CE2.7-816
817 M10 Nut 2 CE2.7-817
819 M4x40mm Screw 1 CE2.7-819
820 M4 Nut 1 CE2.7-820
821 Φ4x13mm Screw 2 CE2.7-821
822 M8x27mm Allen Head Cap Bolt 1 CE2.7-822
823 M6x38mm Bolt 1 CE2.7-823
824 M5 Locknut 1 CE2.7-824
825 M12 Nut 1 CE2.7-825
826 Φ10x26Washer 2 CE2.7-826
827 5X15mm Screw 2 CE2.7-827
828 M8x16mm Allen Bolt 4 CE2.7-828
829 Φ8x27 Washer 2 CE2.7-829
830 Φ8x14 Spring Washer 2 CE2.7-830
831 M8x20mm Allen Head Cap Bolt 2 CE2.7-831
832 M5x10mm Bolt 9 CE2.7-832
833 M4x15mm Screw 4 CE2.7-833
834 M8x90mm Allen Head Cap Bolt 4 CE2.7-834
835 Φ8x23mm Washer 2 CE2.7-835
836 M8 Locknut 8 CE2.7-836
837 M8x20mm Bolt 4 CE2.7-837
838 Φ6 Spring Washer 2 CE2.7-838
839 Φ42 Snap Link 2 CE2.7-839
840 Φ6x12-9x3 Plastic Insert 7 CE2.7-840

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Part List-5
Part No. Parts Description Quantity Order Number
841 Φ3x14mm Screw 4 CE2.7-841
842 M5x10mm Allen Head Cap Bolt 4 CE2.7-842
843 M6x16mm Allen Head Cap Bolt 8 CE2.7-843
844 M8X15mm Allen Head Cap Bolt 16 CE2.7-844
845 M8x20x14 mm Bolt 2 CE2.7-845
846 Φ8x16 Washer 2 CE2.7-846
847 Φ14x35 Washer 2 CE2.7-847
848 M5x8mm Allen Bolt 2 CE2.7-848
849 M10x20mm Allen Head Cap Bolt 4 CE2.7-849
850 Φ10x16 Washer 2 CE2.7-850
851 M5x25mm Allen Head Cap Bolt 1 CE2.7-851
852 Φ16x25 Washer 4 CE2.7-852
854 M6x15mm Allen Head Cap Bolt 2 CE2.7-854
855 M10x35mm Allen Head Cap Bolt 4 CE2.7-855
856 M10x20mm Allen Head Cap Bolt 4 CE2.7-856
857 M8x8mm Allen Bolt 2 CE2.7-857
858 M6x10mm Bolt 1 CE2.7-858
859 6.4x12.6x1 Washer 1 CE2.7-859
860 Φ9.5 Snap link 1 CE2.7-860
861 M8x30mm Bolt 2 CE2.7-861
862 Φ10x20Washer 2 CE2.7-862
863 Φ8 Snap link 1 CE2.7-863
864 Incline Adjust Tube Connector 1 CE2.7-864
866 M8x35mm Allen Head Cap Bolt 1 CE2.7-866
867 Incline Adjust Compages Axes 1 CE2.7-867
869 Φ4x5mm Screw 1 CE2.7-869
870 Φ6x12-9x2 Plastic and Metal Insert 4 CE2.7-870
UM User Manual 1 CE2.7-UM
HK Hardware Kit 1 CE2.7-HK

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PARTS DIAGRAM-1

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PARTS DIAGRAM-2

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PARTS DIAGRAM-3

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PARTS DIAGRAM-4

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PARTS DIAGRAM-5

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ASSEMBLY
STEP 1:
STEP 2:

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ASSEMBLY
STEP 3:
STEP 4:

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ASSEMBLY
STEP 5:
STEP 6:

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ASSEMBLY
STEP 7:
STEP 8:

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ASSEMBLY
STEP 9:
STEP 10: