Smooth Fitness CE 3.2 User manual

USER’S MANUAL
SMOOTH CE 3.2 ELLIPTICAL TRAINER
MODEL NUMBER: CE 3.2
USER WEIGHT LIMITATION: 300 lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (found on frame):

CE 3.2 ELLIPTICAL TRAINER
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PREASSEMBLY
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth
Fitness Elliptical Trainer.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you
are missing any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and
hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable
amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 300lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not
intended to support users whose weight exceeds this limit.

CE 3.2 ELLIPTICAL TRAINER
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HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
30 30 x 91 x M14 Bolt 2
77 M8 x 60mm Allen Head
Bolt 2
78 M10 x 90mm Bolt 2
79 M8 x 80mm Allen Head Bolt 2
88 M14 Nut 2
91 ID 8mm Curve Washer 2
97 M4 x 12mm Screw 8
98 M10 Cap Nut 2
100 M4 x 50mm Bolt 1
101 ID 10mm Curve Washer 2
102 M4 x 15mm Screw 24
105 M6 x 20mm Bolt 4
A M14 Bushing Tool 1
B 5mm Allen Key 1
C 8mm Wrench 1
D Wrench for M10 Nut 1
E Wrench 1
30 97
100
101
78
79
77
B
C
88 98
D
91
E
105
A
MILLIMETERS

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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
1 Computer 1 CE3.2-001 30 20 x 91 x M14mm Bolt 2
CE3.2-030
2 Front Upright Frame 1 CE3.2-002 31 Bearing 6804zz 4 CE3.2-031
3 Side Upright Bottom Cover -
Left 1 CE3.2-003 32 Level Adjusters 2 CE3.2-032
4 Side Upright Bottom Cover -
Ri
g
h
t
1 CE3.2-004 33 Pedal Arm - Left 1 CE3.2-033
5 Left Upright 1 CE3.2-005 34 Pedal Arm - Right 1 CE3.2-034
6 Right Upright 1 CE3.2-006 35 C Clips 2 CE3.2-035
7 Side Upright Upper Cover - #1 2 CE3.2-007 36 Bearing 2202zz 2 CE3.2-036
8 Side Upright Upper Cover - #2 2 CE3.2-008 37 Pedal Arm Adjusters
Bushin
g
2 CE3.2-037
9 Rubber Cushion 2 CE3.2-009 38 Bearing 2 CE3.2-038
10 Handle Bar End Cap 2 CE3.2-010 39 Pedal Arm Rear Shaft 2 CE3.2-039
11 Handlebar Pivot Outside
B
us
hin
g
2 CE3.2-011 40 Pedal Arm Rear Shaft B
us
hin
g
2 CE3.2-040
12 Handlebar Pivot Inside Bushing 2 CE3.2-012 41 Adjuster Motor 1 CE3.2-041
13 Handlebar Cover 2 CE3.2-013 42 Spiral Shaft 1 CE3.2-042
14 Handlebar Inside Cover 4 CE3.2-014 43 Motor Bracket 1 CE3.2-043
15 Bearing 6004zz 4 CE3.2-015 44 Volute Shaft 1 CE3.2-044
16 Handlebar - Left 1 CE3.2-016 45 Motor Control Board 1 CE3.2-045
17 Handlebar - Right 1 CE3.2-017 46 Magnet Bracket Shaft 1 CE3.2-046
18 Pedal Arm Front Pivot Cover -
L
e
f
t
4 CE3.2-018 47 Spring 1 CE3.2-047
19 Fixed Handle bar Foam Grips 2 CE3.2-019 48 Magnet Bracket Shaft 1 CE3.2-048
20 Action Handlebar Foam Grips 2 CE3.2-020 49 Crank Disk Support Cover 2 CE3.2-049
21 Hand Pulse Sensor 2 CE3.2-021 50 Crank 2 CE3.2-050
22 Pedal Soft Cushion 2 CE3.2-022 51 Crank Disk 2 CE3.2-051
23 Pedal 2 CE3.2-023 52 Belt 1 CE3.2-052
24 Pedal Support Base 2 CE3.2-024 53 M8 x 20mm CAP Bolt 1 CE3.2-053
25 Pedal Buffer Sets 2 CE3.2-025 54 Flywheel Assembly 1 CE3.2-054
26 Bearing 608zz 8 CE3.2-026 55 Bearing 6000zz 3 CE3.2-055
27 Bushing 8 x 12mm 4 CE3.2-027 56 Flywheel Axle 1 CE3.2-056
28 Pedal Fixing Base 2 CE3.2-028 57 Flywheel Shaft Fixing 1 CE3.2-057
29 Pedal Cover 2 CE3.2-029 58 Volute Bracket 1 CE3.2-058

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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
59 Front Frame Cover - Upper 1 CE3.2-059 89 M10 Nylon Nut 2 CE3.2-089
60 Front Frame Cover - Lower 1 CE3.2-060 90 M12 Nut 1 CE3.2-090
61 Crank Disk Axle 1 CE3.2-061 91 ID 8mm Curve Washer 4 CE3.2-091
62 Crank Disk Support Bushing 2 CE3.2-062 92 10 x 22 x 2mm Washer 2 CE3.2-092
63 Bearing 6005zz 2 CE3.2-063 93 10 x 15 x 1.5mm 2 CE3.2-093
64 Bearing 6400zz 4 CE3.2-064 94 M4 x 40mm CAP Screw 1 CE3.2-094
65 Strengthen Wheel Adjusters Set 1 CE3.2-065 95 M4 x 19mm Hard Screw 32 CE3.2-095
66 Rear Stabilizer Cap 2 CE3.2-066 96 M4 x 19mm Screw 5 CE3.2-096
67 Rear Stabilizer Cushion 2 CE3.2-067 97 M4 x 12mm Screw 8 CE3.2-097
68 Caster 2 CE3.2-068 98 M10 Cap Nut 2 CE3.2-098
69 Front Cover 1 CE3.2-069 99 Frame 1 CE3.2-099
70 Frame Outside Cover - Left 1 CE3.2-070 100 M4 x 50mm Bolt 1 CE3.2-100
71 Frame Inside Cover - Left 1 CE3.2-071 101 ID 10mm Curve Washer 2 CE3.2-101
72 Frame Inside Cover - Right 1 CE3.2-072 102 M4 x 15mm Screw 8 CE3.2-102
73 Frame Outside Cover - Right 1 CE3.2-073 103 Wire Harness - Middle 1 CE3.2-103
74 M8 x 15mm Allen Head Bolt 26 CE3.2-074 104 Wire Harness - Lower 1 CE3.2-104
75 M8 x 20mm CAP Screws 2 CE3.2-075 105 M6 x 20mm Bolt 4 CE3.2-105
76 M8 x 90mm Allen Head Bolt 4 CE3.2-076 106 Hand Pulse Wire - Lower 1 CE3.2-106
77 M8 x 60mm Allen Head Bolt 2 CE3.2-077 107 Fixed Handle Bar End Cap 2 CE3.2-107
78 M10 x 90mm Bolt 2 CE3.2-078 108 Hand Pulse Sensor Wire -
Mi
dd
l
e
2 CE3.2-108
79 M8 x 80mm Allen Head Bolt 2 CE3.2-079 109 Wire Harness - Upper 1 CE3.2-109
80 M8 x 15mm Bolt 6 CE3.2-080 110 Hand Pulse Sensor Wire -
U
pp
e
r
2 CE3.2-110
81 M10 x 45mm Allen Head Bolt 2 CE3.2-081 111 Keypad 1 CE3.2-111
82 M10 x 45mm Screw 2 CE3.2-082 112 Console Housing – Upper 1 CE3.2-112
83 M6 x 20mm Allen Head Bolt 8 CE3.2-083 113 Console Housing - Bottom 1 CE3.2-113
84 M6 x 15mm Screw 4 CE3.2-084
85 Fixing Inserts 12 CE3.2-085
86 M6 Nylon Nut 8 CE3.2-086
87 M8 Nylon Nut 5 CE3.2-087
88 M14 Nut 2 CE3.2-088

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
78 24
86
74 77
18
88
76
74
37
38
39 34 36
40
35 84
39
29
33 37 38
84 36
35
95
24
25
31
30
18
2974
40
85 95
95
85
29
95 29
28
101
28 18
98
30
31
32
26 26
87 76
27 91
87 26
91
32
101 26
77 27
74 86
25
16
75
97 79
83 5
23 88
18
78
22 102 97
12
15
13 6
13 75
11
102 15
97
97
79 11
15
14
3
12
15 14
4
17
2
21
10
95
7
20
21 21
20
8
21
95
10
23
83
22
19107
9
9
78
34
102
102
102
102
102
102
108
108
103
1
110 110
109
111 112
113
108
108
105
87
87
106
106

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
69
51
95 95
72
85 96
95
95
96 71
85
95 70 74
74
84
5049
52
50 49 74
64
80 56 57
95
95
85
67
95
96
95
85 73
95
61
89
68
67
68 95
81 66
81
66 63
80
62
54
74
53
74 84
43
60
82
62 63
55
65 93
94 99
90
48
55 51
44
47
85
100
59
46
92
87 41
42
45
58
110

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ASSEMBLY
STEP 1:
First make sure to connect the Wire Harness – Middle (103) and Wire Harness – Lower (104) as shown below.
Attach the Front Upright Frame (2) to the Frame (99) and secure using two M10 x 90mm Bolts (78), two ID 10mm Curve
Washers (101) and two M10 Nuts (98).
NOTE: Make sure the wire is recessed into the frame, do not trap the wire.
98
99
78
2

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ASSEMBLY
STEP 2:
First make sure to connect the Wire Harness - Upper (109) with Wire Harness - Middle (103) and Hand Pulse Sensor Wire –
Upper (110) with Hand Pulse Sensor Wire – Middle (108) as shown below.
Attach the Computer (1) to the Front Upright Frame (2) using four M6 x 20mm Bolts (105).
NOTE: Make sure all wires are recessed into the Console Housing, do not trap or pinch any of the wires.
105
1
2

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ASSEMBLY
STEP 3:
Slide the Handlebar – Left (16) and Handlebar – Right (17) onto the Front Upright Frame (2).
Connect the Hand Pulse Sensor Wire - Middle (108) with Hand Pulse Sensor Wire – Lower (106) as shown below.
2
17
16
106
108

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ASSEMBLY
STEP 4:
Attach the Left Upright (5) and Right Upright (6) to the Frame (99) and secure using two M8 x 60mm Allen Head Bolts (77),
two ID 8mm Curve Washers (91) and two M8 x 80mm Allen Head Bolt (79).
5
79
2
91 77

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ASSEMBLY
STEP 5:
Slide the 20 x 91 x M14mm Bolt (30) through the Pedal Arm – Right (34) and Handlebar – Right (17) and secure with M14
Nut (88) as shown.
B88 17 34 30 C
A

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ASSEMBLY
STEP 6:
Slide the20 x 91 x M14mm Bolt (30) through the Pedal Arm – Left (33) and Handlebar – Left (16) and secure with M14 Nut
(88) as shown.
C30 33 16 88 B
A

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ASSEMBLY
STEP 7:
Attach the Pedal Arm Front Pivot Cover (18) into the ends of the Handlebar – Right (17) and Pedal Arm – Right (34). Repeat
the procedure on the Pedal Arm – Left (33) and Handlebar – Left (16).
18
17
34
18
18 16
18
33

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ASSEMBLY
STEP 8:
Attach the Front Frame Cover – Upper (59) and Front Frame Cover – Lower (60) to the Frame (99). Secure with Fixing
Inserts (85) and M4 x 50mm Screw (100).
NOTE: The Fixing Insert (85) has been pre-assembled to Front Frame Covers by factory.
99
59
85
60

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ASSEMBLY
STEP 9:
Attach the Handlebar Cover (13) to the front side of Handlebar – Right (17) and secure with four M4 x 15mm Screws (102).
Then attach two Handlebar Inside Cover (14) from the back side of the Handlebar – Right (17) to the Handlebar Cover (13).
Secure the Handlebar Inside Covers using four M4 x 12mm Screws (97). Repeat the procedure on the Handlebar – Left
(16).
97
14
102
13
17
16
102

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ASSEMBLY
STEP 10:
Attach the Side Upright Bottom Cover - Left (3) and Side Upright Bottom Cover - Right (4) to Right Upright (6) using four M4 x
15mm Screw (102). Repeat this procedure on Left Upright (5) with Side Upright Bottom Cover - Left (3) and Side Upright
Bottom Cover - Right (4).
43
3
4
6
5

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ASSEMBLY
STEP 11:
Attach the Side Upright Upper Cover - #1 (7) and Side Upright Upper Cover - #2 (8) to Right Upright (6) using one Fixing
Insert (85) and four M4 x 15mm Screw (102). Repeat this procedure on Left Upright (5) with Side Upright Upper Cover - #1
(7) and Side Upright Upper Cover - #2 (8).
NOTE: The Fixing Insert (85) has been pre-assembled onto Side Upright Upper Cover - #1 (7) by factory.
Congratulation your CE 3.2 Elliptical Trainer is fully assembled now.
8
7
785 8
85
6
5

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LEVEL ADJUSTMENT
LEVEL ADJUSTMENT:
To adjust the level of the CE 3.2 Elliptical Trainer simply rotate the Level Adjusters right or left to move them in or out of the
Uprights.
Tilt the Elliptical Trainer to access stabilizers.
stabilizer
Floor Please find 2 adjustable stabilizers and 2
installed casters underneath the base frame

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TRANSPORT INSTRUCTIONS
TRANSPORT INSTRUCTIONS:
The casters located on the rear of the unit allow for easy transport. Simply lift the front of the unit until the wheels touch the
floor. Then roll the unit to a desired location.