Smooth Fitness CE-3.6 ELLIPTICAL User manual

USER’S MANUAL
SMOOTH CE3.6 ELLIPTICAL
USER WEIGHT LIMITATION: 325lbs(145kgs).
SERIAL NUMBER (found on frame):

2 SMOOTH CE3.6 ELLIPTICAL
PREASSEMBLY
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your Smooth
Fitness.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes.
Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you are missing
any parts or have any assembly questions call your local dealer or contact us directly at 888-800-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to assemble
the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from
anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free
area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when
assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 325lbs. it is not recommended that you use this
product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended to support users
whose weight exceeds this limit.

www.smoothfitness.com 3
SUPPLIED COMPONENTS
This list identifies the major components you will use to assemble this product.
No. Description Qty.
119 Console Back Cover 1
305 Upright Upper Cover #1 2
306 Upright Upper Cover #2 2
307 Upright Lower Cover – Right 2
308 Upright Lower Cover – Left 2
315 Action Handlebar Cover 2
316 Action Handlebar Inside Cover 4
320 Pedal Arm Front Pivot Cover 4
523 Front Frame Cover – Lower 1
524 Front Frame Cover – Upper 1
F Adapter 1
G Chest Belt 1
524
523
320
316
308
307
305 306
119
315
GF
1 x 1 x

4 SMOOTH CE3.6 ELLIPTICAL
SUPPLIED HARDWARE
This list identifies the hardware you will use to assemble the product. To help distinguish between the various types of
screws and bolts, use the scale below to measure them and compare them to the sizes listed.
No. Description Qty.
701 M14x91mm Bolt 2
708 M8x60mm Bolt 2
709 M10x94mm Bolt 2
710 M8x65mm Bolt 2
719 M14 Nut 2
722 8x21x2mm Cup Washer 2
726 4x19mm Screw 19
728 4x12mm Screw 8
729 M10 Nut 2
730 4x50mm Bolt 1
731 10.5x28x2mm Cup Washer 2
732 4x15mm Screw 8
751 M5x14mm Bolt 2
A Spanner 1
B 5mm Allen Key 1
C 8mm Allen Key 1
D Wrench 1
E Screwdriver 1
701 726
728 730
731
709
710
708
B
C
729
DE
751
732
722
719
A
MILLIMETERS

www.smoothfitness.com 5
COMPLETE PARTS LIST
Item No. Description Qty. Part No.
100
101 Computer PC Board 1 CE3.6-101
102 Overlay 1 CE3.6-102
103 Console Housing – Top 1 CE3.6-103
104 Console Housing – Bottom 1 CE3.6-104
105 Amplifier PC board 1 CE3.6-105
106 Hand Pulse Sensor Wire – Upper 1 CE3.6-106
107 7pin Computer Wire – Upper 2 CE3.6-107
108 Speaker Bracket Cover 1 CE3.6-108
109 Console Side Cover 2 CE3.6-109
110 Fan 1 CE3.6-110
111 Speaker Cover 2 CE3.6-111
112 Speaker 2 CE3.6-112
113 Dock Cover – Top 1 CE3.6-113
114 iPod Dock PC board 1 CE3.6-114
115 Dock Cover – Bottom 1 CE3.6-115
116 iPod Bracket 1 CE3.6-116
117 Pad 1 CE3.6-117
118 Speaker Bracket 1 CE3.6-118
119 Console Back Cover 1 CE3.6-119
200
201 Console Support Upright 1 CE3.6-201
202 Handlebar Foam Grip 2 CE3.6-202
203 Handlebar End Cap 2 CE3.6-203
204 7pin Computer Wire – Middle 1 CE3.6-204
205 Hand Pulse Sensor Wire – Middle 2 CE3.6-205
300
301 Action Handlebar – Left 1 CE3.6-301
302 Action Handlebar – Right 1 CE3.6-302
303 Left Upright 1 CE3.6-303
304 Right Handlebar 1 CE3.6-304
305 Upright Upper Cover #1 2 CE3.6-305
306 Upright Upper Cover #2 2 CE3.6-306
307 Upright Lower Cover – Right 2 CE3.6-307
308 Upright Lower Cover – Left 2 CE3.6-308
309 Action Handlebar End Cap 2 CE3.6-309
310 Hand Pulse Sensor 2 CE3.6-310
311 Hand Pulse Sensor Cover 2 CE3.6-311
312 Action Handlebar Foam Grip 2 CE3.6-312
313 Bearing 6004Z 4 CE3.6-313
314 Handlebar Pivot Inside Bushing 2 CE3.6-314
315 Action Handlebar Cover 2 CE3.6-315
316 Action Handlebar Inside Cover 4 CE3.6-316
317 Handlebar Pivot Outside Bushing 2 CE3.6-317
318 Level Adjuster 2 CE3.6-318
319 Rubber Cushion 2 CE3.6-319
320 Pedal Arm Front Pivot Cover 4 CE3.6-320
321 Hand Pulse Sensor Wire – Lower 2 CE3.6-321

6 SMOOTH CE3.6 ELLIPTICAL
COMPLETE PARTS LIST
Item No. Description Qty. Part No.
400
401 Right Pedal Arm 1 CE3.6-401
402 Left Pedal Arm 1 CE3.6-402
403 Pedal Fixing Base 2 CE3.6-403
404 Bearing 608WN9 8 CE3.6-404
405 Bushing 12x58mm 4 CE3.6-405
406 Pedal Buffer 2 CE3.6-406
407 Pedal Support Base 2 CE3.6-407
408 Pedal 2 CE3.6-408
409 Pedal Soft Cushion 2 CE3.6-409
412 Bearing 6002 4 CE3.6-412
413 Pedal Arm Rear Shaft 2 CE3.6-413
414 Bearing 2203 2 CE3.6-414
415 35 C Clip 2 CE3.6-415
417 Pedal Buffer Cover 4 CE3.6-417
420 Rubber Cushion – Rear 2 CE3.6-420
421 Rubber Cushion – Front 2 CE3.6-421
500
501 Main Frame 1 CE3.6-501
502 Crank Disk 1 CE3.6-502
503 Crank 2 CE3.6-503
504 Belt 1 CE3.6-504
506 Rear Stabilizer Cap 2 CE3.6-506
507 Rear Stabilizer Cushion 2 CE3.6-507
509 Strengthen Wheel Adjuster Set 1 CE3.6-509
510 Flywheel Pivot 1 CE3.6-510
514 Bearing 6005Z 2 CE3.6-514
515 Crank Disk Axle 1 CE3.6-515
516 Flywheel 1 CE3.6-516
517 Crank Disk Support Bushing 2 CE3.6-517
518 Crank Disk Support Cover 1 CE3.6-518
519 Flywheel Shaft Fixing 1 CE3.6-519
520 Magnet Bracket 1 CE3.6-520
521 Bearing 6000Z 3 CE3.6-521
522 7pin Computer Wire – Lower 1 CE3.6-522
523 Front Frame Cover – Lower 1 CE3.6-523
524 Front Frame Cover – Upper 1 CE3.6-524
525 Volute Shaft 1 CE3.6-525
526 Motor Bracket 1 CE3.6-526
527 Bearing 6300Z 4 CE3.6-527
528 Motor 1 CE3.6-528
529 Volute Bracket 1 CE3.6-529
530 Motor Control Board 1 CE3.6-530
531 Magnet Bracket Shaft 1 CE3.6-531
532 Flywheel Axle 1 CE3.6-532

www.smoothfitness.com 7
COMPLETE PARTS LIST
Item No. Description Qty. Part No.
535 Crank Disk Bearing Bushing 1 CE3.6-535
540 Speed Sensor 1 CE3.6-540
541 Speed Sensor Holder 1 CE3.6-541
600
601 Front Cover 1 CE3.6-601
602 Frame Inside Cover – Right 1 CE3.6-602
603 Frame Inside Cover – Left 1 CE3.6-603
604 Frame Outside Cover – Left 1 CE3.6-604
605 Frame Outside Cover – Right 1 CE3.6-605
606 Iron Plate Nut 12 CE3.6-606
607 DC Power Wire 1 CE3.6-607
700
701 M14x91mm Bolt 2 CE3.6-701
702 Spring 15x25x1.5mm 1 CE3.6-702
703 Aluminum Disk 1 CE3.6-703
704 Caster 2 CE3.6-704
705 M8x12mm Bolt 23 CE3.6-705
706 M8x20mm Bolt 2 CE3.6-706
707 M8x90mm Bolt 4 CE3.6-707
708 M8x60mm Bolt 2 CE3.6-708
709 M10x94mm Bolt 2 CE3.6-709
710 M8x65mm Bolt 2 CE3.6-710
711 M8x30mm Bolt 2 CE3.6-711
712 M10x45mm Bolt 2 CE3.6-712
713 M10x45mm Bolt 2 CE3.6-713
715 M6x12mm Bolt 12 CE3.6-715
716 Fixing Insert 8 CE3.6-716
718 M8 Nut 7 CE3.6-718
719 M14 Nut 2 CE3.6-719
720 M10 Nut 2 CE3.6-720
721 M12 nut 1 CE3.6-721
722 8x21x2mm Cup Washer 2 CE3.6-722
723 10x26x3mm Washer 1 CE3.6-723
724 10x20x5mm Washer 3 CE3.6-724
725 M4x45mm Bolt 1 CE3.6-725
726 4x19mm Screw 39 CE3.6-726
727 4.5x15mm Screw 12 CE3.6-727
728 4x12mm Screw 8 CE3.6-728
729 M10 Nut 4 CE3.6-729
730 4x50mm Bolt 1 CE3.6-730
731 10.5x28x2mm Cup Washer 2 CE3.6-731
732 4x15mm Screw 18 CE3.6-732
737 8x23x2mm Washer 2 CE3.6-737
738 ∮10mm C Clip 2 CE3.6-738
742 M6x38mm Bolt 1 CE3.6-742
743 M6 Nut 1 CE3.6-743

8 SMOOTH CE3.6 ELLIPTICAL
COMPLETE PARTS LIST
Item No. Description Qty. Part No.
744 M5x8mm Bolt 5 CE3.6-744
745 6x32x2.5mm Washer 2 CE3.6-745
747 M8x10mm Bolt 2 CE3.6-747
748 M10x30mm Bolt 2 CE3.6-748
751 M5x14mm Bolt 4 CE3.6-751
752 M5x10mm Bolt 2 CE3.6-752
753 M6x15mm Bolt 2 CE3.6-753
754 6.5x12x1mm Washer 6 CE3.6-754
755 8x16.5x1.5mm Washer 11 CE3.6-755
760 M8x15mm Bolt 4 CE3.6-760
761 M5 Nut 4 CE3.6-761
762 ∮5mm Spring Washer 4 CE3.6-762
763 10x20x2mm Washer 6 CE3.6-763
764 M6x10mm Bolt 1 CE3.6-764
766 8x21x2mm Cup Washer 2 CE3.6-766
870 Taper Fixing Insert-Metal Inside 4 CE3.6-870

www.smoothfitness.com 9
PARTS DIAGRAM
201
203
109
105
111
753
112 111
113
116
752
752
117
115
114
753
106
107
106
118
109
732
751
732
104
103
102
101
110
203
202
205
204
205
202
726
119
205
205
709
709
731 731
729
732
108

10 SMOOTH CE3.6 ELLIPTICAL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
708
320
318
708
728 710
303
320
732 314
315
304
315
317
732 313
728
728
710 317 313 316
308
314 313
316
307
302
311
726
306
312
305
310
726
309
319
319
306 305
308 307
726
726
726
726
726
321
321
716
716
318
754 726
754 726
722
719
719
309
310
312
301
311
728
313
726
722

www.smoothfitness.com 11
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
407
705
707
705
413 401 414 415 715
413
417
402
715
414
415
407
412
701
320
417705
716 726
726
716
417
726 417
403
403 320
701
412
404 404
707
405
718 404
404
405
705
406
706
715
408
409
706 408
715
409
718
755
737
737
420
421
420
421
718 406 718
726 755

12 SMOOTH CE3.6 ELLIPTICAL
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
502
705
705
715
503518
504
503
527
711 532
519
507
726
515
729
704
507
704
726
712 506
712
506 514
517
516
703
760 715
526
523
713
517514
521
509 724
725
501
721
520
521
525
702
716
730
524
531
723
528
527
530
529
522
745
745
718
766
755
755
724
510
738
720
763
764
742
743
744
744
747
747
748
748
535
751
541
540
763

www.smoothfitness.com 13
PARTS DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
603
607
726
726
604 726
601
727
606
727
606
727
606
606
606
761
870
762
754
762
761
870
602
726
727
726 605
606
727
606
727

14 SMOOTH CE3.6 ELLIPTICAL
WIRE DIAGRAM
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.
205
205
205
205 204
106
107
106
321
321
321 321
204
522
522
522
540
540
607
607
607

www.smoothfitness.com 15
ASSEMBLY
STEP 1:
(A) Connect the 7pin Computer Wire – Middle (204) to the 7pin Computer
Wire – Lower (522).
(B) Attach the Console Support Upright (201) to the Main Frame (501) and
secure using the M10x94mm Bolt (709), 10.5x28x2mm Cup Washer
(731) and M10 Nut (729).
709 X2
731 X2
729 X2
729
731
501
709
201
204
522

16 SMOOTH CE3.6 ELLIPTICAL
ASSEMBLY
STEP 2:
(A) Slide the Acton Handlebar – Left (301) and Action Handlebar – Right (302) to the Console Support Upright (201)
(B) Connect the Hand Pulse Sensor Wire – Middle (205) to Hand Pulse Sensor Wire – Lower (321)
301
201
302
321
205

www.smoothfitness.com 17
ASSEMBLY
STEP 3:
(A) Attach the Left Upright and Right Upright to the Console Support Upright
(201), and secure using M8x65mm Bolt (710) on top of upright, M8x60mm
Bolt (708) and 8x21x2mm Cup Washer (722) on bottom of upright.
710 X2
722 X2
708 X2
710
201
303
708
722

18 SMOOTH CE3.6 ELLIPTICAL
ASSEMBLY
STEP 4:
(A) Slide the M14x91mm Bolt (701) through the Pedal Arm – Right (401) and
Action Handlebar – Right (302) and secure the M14 Nut (719) as shown.
Repeat the above procedure to assemble the Left side.
701 X2
719 X2
B
A
719 302
401 701 C

www.smoothfitness.com 19
A
SSEMBLY
STEP 5:
(A) Attach the Pedal Arm Front Pivot Cover (320) into the ends of the Action
Handlebar – Right (302) and Pedal Arm – Right (401). Repeat the
procedure on the Pedal Arm – Left (402) and Action Handlebar – Left
(301).
320 X4
320
320
402
320
302
401
301

20 SMOOTH CE3.6 ELLIPTICAL
ASSEMBLY
STEP 6:
(A) Attach the Front Frame Cover – Upper (524) and Front Frame Cover –
Lower (523) to the Main Frame (501). Secure with Fixing Inserts (716)
and 4x50mm Bolt (730).
NOTE: The Fixing Insert (716) has been pre-assembled to Front Frame
Covers by factory.
730 X1
501
523
524
716
730