Smooth Fitness 5.45 User manual

OWNER’SMANUAL
5.45MOTORIZEDTREADMILL
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USERWEIGHTLIMITATION:275LBS
SERIALNUMBER(FoundonFrame):
Copyright © 2008-1st

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5.45 MOTORIZED TREADMILL 2
PRECAUTIONS
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Forfutureserviceorrelatedquestions:
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Pleasestapleyourreceiptand/orwriteinthenameandphonenumberoftheretailstorewhereyoupurchasedyour
treadmill.
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Name:______________________________
PhoneNumber:_______________________
Receipt:____________________________
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Precautions:
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WARNING:Toreducetheriskofburns,fire,electricshock,orinjurytopersons,readthefollowingimportantprecautionsand
informationbeforeoperatingthetreadmill.Itistheresponsibilityoftheownertoensurethatallusersofthistreadmillare
adequatelyinformedofallwarningsandprecautions.
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•Usethetreadmillonlyasdescribedinthismanual.
•Placeonalevelsurface,with6feet(2m)ofclearancebehindit.Donotplacethetreadmillonanysurfacethat
blocksairopenings.Toprotectthefloororcarpetfromdamage,placeamatunderthetreadmill.
•Whenchoosingalocationforthetreadmillmakesurethatthelocationandpositionpermitaccesstoaplug.
•Keepthetreadmillindoors,awayfrommoistureanddust.Donotputthetreadmillinagarageorcoveredpatio,or
nearwater.
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•Donotoperatethetreadmillwhereaerosolproductsareusedorwhereoxygenisbeingadministered.
•Keepchildrenundertheageof12andpetsawayfromthetreadmillatalltimes.
•Thetreadmillshouldnotbeusedbypersonsweighingmorethan275LBS.
•Neverallowmorethanonepersononthetreadmillatatime.Wearappropriateexerciseclothingwhenusingthe
treadmill.Donotwearlooseclothingthatcouldbecomecaughtinthetreadmill.Athleticsupportclothesare
recommendedforbothmenandwomen.Alwayswearathleticshoes.Neverusethetreadmillwithbarefeet,
wearingonlystockings,orinsandals.
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•Whenconnectingthepowercord,plugthepowercordintoagroundedcircuit.Nootherapplianceshouldbeonthe
samecircuit.
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•Alwaysstraddlethebeltandallowittostartmovingbeforesteppingontothebelt.
•Alwaysexamineyourtreadmillbeforeusingtoensureallpartsareinworkingorder.
•Allowthebelttofullystopbeforedismounting.
•Neverinsertanyobjectorbodypartsintoanyopening.
•Followthesafetyinformationinregardstoplugginginyourtreadmill.
•Keepthepowercordawayfromtheinclinewheelsanddonotrunthepowercordunderneathyourtreadmill.Donot
operatethetreadmillwithadamagedorfrayedpowercord.
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•Alwaysunplugthetreadmillbeforecleaningand/orservicing.Servicetoyourtreadmillshouldonlybeperformedby
anauthorizedservicerepresentative,unlessauthorizedand/orinstructedbythemanufacturer.Failuretofollow
theseinstructionswillvoidthetreadmillwarranty.
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•Neverleavethetreadmillunattendedwhileitisrunning.
•TheequipmentisforClassB(HomeUse).

35.45 MOTORIZED TREADMILL
POWERREQUIREMENTS
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PowerRequirements:
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IMPROPERCONNECTIONOFTHEEQUIPMENTGROUNDINGCONNECTORCANRESULTINARISKOFANELECTRICSHOCK.
CHECKWITHAQUALIFIEDELECTRICIANORSERVICEMANIFYOUAREINDOUBTASTOWHETHERTHEPRODUCTISPROPERLY
GROUNDED.DONOTMODIFYTHEPLUGPROVIDEDWITHTHEPRODUCT,IFITWILLNOTFITTHEOUTLET;HAVEAPROPER
OUTLETINSTALLEDBYAQUALIFIEDELECTRICIAN.
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Thistreadmillcanbeseriouslydamagedbysuddenvoltagechangesinyourhome’selectricalpower.Voltagespikes,surges
andnoiseinterferencecanresultfromweatherconditionsorfromotherappliancesbeingturnedonoroff.Toreducethe
possibilityoftreadmilldamage,alwaysuseasurgeprotector(notincluded)withyourtreadmill.
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Surgeprotectorscanbepurchasedatmosthardwarestores.Themanufacturerrecommendsasingleoutletsurgeprotector
withaUL1449ratingasaTransientVoltageSurgeSuppressor(TVSS)withaULsuppressedvoltageratingof400Vorlessand
anelectricalrating110VAC,15amps.
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Thistreadmillmustbegroundedtoreducetheriskofelectricalshock.Groundingprovidesapathofleastresistancefor
electriccurrent,shouldthetreadmillmalfunction.Thistreadmillcomeswithanelectricalcordhavingan
equipment‐groundingconductorandagroundingplug.Alwaysplugthepowercordintoasurgeprotector,andplugthesurge
protectorintoanappropriateoutletthatisproperlyinstalledandgroundedinaccordancewithalllocalcodesand
ordinances.
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Thisproductisforuseonanominal110‐voltcircuit,andhasagroundingplugthatlooksliketheplugillustratedinthe
drawingbelow.GFCIoutletsandGFCICircuitBreakersareNOTrecommendedforuseonthisproduct.GFCIoutletsandGFCI
CircuitBreakersmaycausethisequipmenttoimproperlyfunction.
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5.45 MOTORIZED TREADMILL 4
BEFOREYOUBEGIN
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Opentheboxes:
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Opentheboxesofyournewequipment.Inventoryallpartsincludedintheboxes.AndComparethemtothesupplied
componentsandsuppliedHardwarelistsonpages5‐6forafullcountofthepartsincluded.Ifyouaremissinganypartsor
haveanyassemblyquestionscontactusdirectlyat888‐800‐1167.
Assemblyinstructionsbeginonpage18.
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Gatheryourtools:
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Beforestartingtheassemblyofyourunit,makesurethatyouhavegatheredallthenecessarytoolsyoumayrequireto
assembletheunitproperly.Havingallofthenecessaryequipmentathandwillsavetimeandmaketheassemblyquickand
hassle‐free.
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Clearyourworkarea:
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Makesurethatyouhaveclearedawayalargeenoughspacetoproperlyassembletheunit.Makesurethespaceisfree
fromanythingthatmaycauseinjuryduringassembly.Aftertheunitisfullyassembled,makesurethereisacomfortable
amountoffreeareaaroundtheunitforunobstructedoperation.
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Inviteafriend:
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Someoftheassemblystepsmayrequireheavylifting.Itisrecommendedthatyouobtaintheassistanceofanotherperson
whenassemblingthisproduct.
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UserWeightLimitation:
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Pleasenotethatthereisaweightlimitationforthisproduct.Ifyouweighmorethan275LBS.Itisnotrecommendedthat
youusethisproduct.Seriousinjurymayoccuriftheuser’sweightexceedsthelimitshownhere.Thisproductisnot
intendedtosupportuserswhoseweightexceedsthislimit.
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Careandmaintenance:
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1. Thesafetylevelcanbemaintainedonlyifitisexaminedfordamageandwear.
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2. Replaceanydefectivecomponentsimmediatelyandstopalluseofequipmentuntilrepaired.
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3. Alwaystakecarewhenyoumountingtheequipment.Straddletheequipmentbyplacingyourfeetonthestraddle
rails..Dismountfromtheequipmentonlyafterallpartshavestopped..
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4. Alwayschecktheeasilywearcomponentslikepulleyetc.Topreventdanger.
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5. Thereisanemergencystoptopreventdangers,youcanstopthetreadmillimmediatelybyactuatedtheemergencystop
foremergencydismount.
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55.45 MOTORIZED TREADMILL
SUPPLIEDCOMPONENTS
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Thislistidentifiesthemajorcomponentsyouwillusetoassemblethisproduct.ComponentA,BandCarealreadypartially
assembled.
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No.DescriptionQty.
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A
BC108
207 208 209 210
302 303 304 305
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AMainFrameAssembly1
BFronthandlebar1
CSidehandlebar 2
108WaterBottleHolder2
207HandleBarCover‐LL1
208HandleBarCover‐LR1
209HandleBarCover‐RL1
210HandleBarCover‐RR1
302UprightBaseCover‐LL1
303UprightBaseCover‐LR1
304UprightBaseCover‐RL1
305UprightBaseCover‐RR 1
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5.45 MOTORIZED TREADMILL 6
SUPPLIEDHARDWARE
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Thislistidentifiesthehardwareyouwillusetoassembletheproduct.Tohelpdistinguishbetweenthevarioustypesofthe
screwandbolts,usethescalebelowtomeasurethemandcomparethemtothesizelisted.
No.DescriptionQty.
812
B
E
AC
107
811
805
802
810
845
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802M4×15Screw27
805M8×45Bolt2
810M8×18Bolt8
811M8×52Bolt2
812Ø8Washer12
845M8×75Bolt2
AScrewDriver1
BAllenKey1
CAllenWrench1
107SafetyKey1
EPowerCord1
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MILLIMETERS

75.45 MOTORIZED TREADMILL
COMPLETEPARTSLIST
PartNo.Description  Qty.OrderNo.
100CompleteComputerConsoleComponents
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101Overlay15.45‐101
102ComputerPCBoard15.45‐102
103ConsolePlate15.45‐103
104ConsoleHousing‐Upper15.45‐104
105ConsoleHousing‐Bottom15.45‐105
106SafetyKeyBase15.45‐106
107SafetyKey 15.45‐107
108WaterBottleHolder25.45‐108
110PlasticFixingInsert85.45‐110
111HandPulseWire‐upper25.45‐111
200CompleteHandleBarComponents
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201FrontHandleBarTube15.45‐201
202HandleBar25.45‐202
203HandleBarUprightFoamGrip25.45‐203
204HandleBarUprightFoamGrip25.45‐204
205HandleBarUprightFoamGrip15.45‐205
206HandPulseSensor25.45‐206
207HandleBarCover‐LL15.45‐207
208HandleBarCover‐LR15.45‐208
209HandleBarCover‐RL15.45‐209
210HandleBarCover‐RR15.45‐210
211ConsoleConnectPiece‐L15.45‐211
212ConsoleConnectPiece‐R15.45‐212
213ConsoleConnectTube25.45‐213
216HandleBarEndCap25.45‐216
217HandPulseWire‐Lower25.45‐217
300CompleteUprightComponents
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301Upright 25.45‐301
302UprightLowCover‐LL15.45‐302
303UprightLowCover‐LR15.45‐303
304UprightLowCover‐RL15.45‐304
305UprightLowCover‐RR15.45‐305
306AdjustableCylinderCover‐Upper25.45‐306
3082PinSafetyKeyWire2200mm 15.45‐308
3097PinComputerWire‐Upper2980mm15.45‐309
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5.45 MOTORIZED TREADMILL 8
COMPLETEPARTSLIST
PartNo.DescriptionQty.OrderNo.
400CompleteBaseFrameComponents
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401BaseFrame15.45‐401
402RubberCushion25.45‐402
403RubberCushion25.45‐403
404PowerSwitchPlateBase15.45‐404
405PowerSwitchPlateCover15.45‐405
406PowerSwitchPlate15.45‐406
407PowerBreaker15.45‐407
408PowerSwitch 15.45‐408
409FrontCaster25.45‐409
410Cushion25.45‐410
411FootLocker15.45‐411
412TransportationWheelBracket15.45‐412
413Spring15.45‐413
414TransportationWheel15.45‐414
415FoldUpLocker15.45‐415
416SpringOfTheFoldUpLockerAssembly15.45‐416
500CompleteMotorComponents
501MotorHoodTop15.45‐501
502DrivingMotor15.45‐502
503MotorHolder15.45‐503
504DrivingBelt15.45‐504
505ControlBoard15.45‐505
506ElevationSupportTube15.45‐506
507ElevationSupportTubeEndCap45.45‐507
508ElevationMotor15.45‐508
509ElevationGearSleeve15.45‐509
510FoldUpSupport15.45‐510
511Shock15.45‐511
512Wheel15.45‐512
513PlasticClamp‐Top25.45‐513
514PlasticClamp‐Bottom25.45‐514
515ElevationSupport25.45‐515
516MotorHood‐Left15.45‐516
517MotorHood‐Right15.45‐517
518MotorBottomCover15.45‐518
519Relayboard15.45‐519
520RubberCushion25.45‐520
600.CompleteRunningDeckComponents

601RunningBelt 15.45‐601
602SideRail25.45‐602
603RunningDeck 15.45‐603
604SideRailEndCap‐Left15.45‐604
605SideRailEndCap‐Right15.45‐605
606CushionPad85.45‐606


95.45 MOTORIZED TREADMILL
COMPLETEPARTSLIST
PartNo.DescriptionQty.OrderNo.
607MainFrameCrossBar15.45‐607
700CompleteDeckFrameComponents

701DeckFrame 15.45‐701
702FrontRollerShaft15.45‐702
703FrontRollerTube15.45‐703
704RearRollerShaft15.45‐704
705RearRollerTube15.45‐705
706RunningDeckRearWheel 25.45‐706
707CushionPad65.45‐707
800CompleteHardwarePack

801M3.5×16Screw85.45‐801
802M4×15Screw595.45‐802
803M3×10Screw25.45‐803
804Ø4Washer45.45‐804
805M8×45Bolt25.45‐805
806M4×8Screw45.45‐806
807M5×30Screw45.45‐807
808M3×14Screw45.45‐808
809M8×49Bolt15.45‐809
810M8×18Bolt85.45‐810
811M8×52Bolt45.45‐811
812Ø8Washer225.45‐812
813M4×25Screw25.45‐813
814TransportationWheelBolt35.45‐814
815Ø5Washer35.45‐815
816M5×10Screw35.45‐816
817M4×14Screw35.45‐817
818M10NylonNut135.45‐818
819M10×67Bolt25.45‐819
820Ø14×50Bolt25.45‐820
821Ø33×Ø8×10Screw25.45‐821
823Ø4×45Screw25.45‐823
824M10×116Screw15.45‐824
825Ø8NylonNut35.45‐825
826M8×12Bolt25.45‐826
827Ø8Washer25.45‐827
828Ø10Washer55.45‐828
829Ø14Clip25.45‐829


5.45 MOTORIZED TREADMILL 10
COMPLETEPARTSLIST
PartNo.Description Qty.OrderNo.

830M8×48Screw15.45‐830
831M8×85Screw15.45‐831
832Ø26×Ø8.5×3Washer25.45‐832
833Ø25RubberCushion15.45‐833
834M8×30Bolt45.45‐834
835M5×14Screw45.45‐835
836M4×19Screw165.45‐836
837M3×8Screw25.45‐837
838M8×23Screw65.45‐838
839M6×45Bolt35.45‐839
840Ø6Washer35.45‐840
841M10×33Bolt15.45‐841
842M10×56Bolt25.45‐842
843M8×36.5Bolt15.45‐843
844M10×43.5Bolt15.45‐844
845M8×75Bolt25.45‐845
846M8×30Screw25.45‐846
8473mmRubberCushion25.45‐847
848M10×26Bolt25.45‐848
849M8x20mmBolt15.45‐849
  
  
  
  
  
  
 
 
 
 
 
 
 
 
 


11 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM


105
106
107
108
110
801
801
802
803
101
102
103
104
111


5.45 MOTORIZED TREADMILL 12
PARTSDIAGRAM



206
202
204
203
203
205
207
208 209
210
211
212
213
213
216
201
808 808
806 804
806
804
807
802
802
802
807
805
805
217
217
845
845
812 812
810
204 812
812
810


13 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM













309
308
807
807
301
301
802
802 110
305
302
303
802
110 304
306 306 

5.45 MOTORIZED TREADMILL 14
PARTSDIAGRAM














15 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM










848
501
502 503
504
505
506
507
507
507
507
508
509
510
513
513
514
514
515
515
516
517
518
823
817
818
819
820
820
819
818
824 825 812 826
827
828 818
830
831
832 833
832
825
812
834
812
834
802
802
802
829
829
821
816
814
821
512
815
511
828
519
520 520


5.45 MOTORIZED TREADMILL 16
PARTSDIAGRAM




601
602
602
603
604
605
835
835
836
836 836
836
836
606
606
606
606
838
846
838
838
838
846
607
847


17 5.45 MOTORIZED TREADMILL
PARTSDIAGRAM






848 828
701
702
703
704
705
706
707
839 818 841
840
839
842
842
818 828
828
840


5.45 MOTORIZED TREADMILL 18
ASSEMBLY
STEP1:UnpackingandInventory

NOTE:FORSAFERANDEASIERTRANSPORTATIONDONOTREMOVETHEPLASTIC
RETAININGSTRAPSUNTILLTHEUNITISINTHEAREAOFASSEMBLY

Removethetreadmillandallthecomponentsandhardwarefromthebox.Checkthe
quantitiesofallcomponentsandhardwarewiththecomponentandhardwarelistson
pages5‐6.
P.5Components
P.6HardwareandTools

Warning !!!



19 5.45 MOTORIZED TREADMILL
ASSEMBLY
STEP2:AssembleUprightFrame

NOTE:Makesureallwiresarerecessedintotheframe,DONOTtraporpinch
(Handtightboltsuntillaststep)
A. Raisetheleftandrightuprights(301).
B. Securetheleftupright(301)withtwo8x18mmAllenbolts(810)andtwo
Ø8washer(812)throughthefrontsideofthebaseframe.handtighten.
C. Securetherightupright(301)withtwo8x18mmAllenbolts(810)andtwo
Ø8washer(812)throughthefrontsideofthebaseframe.handtighten.
D. InsertoneM8x52mmAllenbolt(811)andoneØ8washer(812)through
thesideofthebaseframeandtheleftupright,handtighten.
E. InsertoneM8x52mmAllenbolt(811)andoneØ8washer(812)through
thesideofthebaseframeandtherightupright,handtighten.
F. TightenallAllenboltswithAllenwrenchC(Providedwithhardware).
811X2
810X4
812X6

301
811 812
810 812

