Snorkel S2755BE Owner's manual

REPAIR PARTS
MANUAL
Part Number 14047-2
November 201(Rev %)
Version 9
Serial Numbers:
S2255RT-07-000100
S2755RT-07-000100 and after
Diesel
Bi-Energy 24V DC
555
55
55
55

GENERAL INFORMATION
General Information 1-1
REPAIR PARTS
Chassis Assembly Version 5 2-1
Chassis Assembly Version 6 2-2
Steer Axle Assembly 2-3
Swing Arms Assembly 2-4
Control Cabinet Assembly 2-5
Fuel Cabinet Assembly 2-6
Engine Cabinet Assembly 2-7
Engine Cabinet Assembly After Serial Numbers S2255RT-07-180300155 & S2755RT-07-180300173 2-8
Cabinets Assembly 2-9
V4 Stabiliser Assembly from serial numbers Sxx70RT-000100 to S2770RT 170400273 S3370RT-07-
170100283 S3970RT-170200179 2-10
V5 & V6 Stabiliser Assembly from serial numbers S2770RT-07-170400274 S3370RT-07-170100284
S3970RT-07-170200180 2-11
Base, Stack, Platform Assembly 2-12
Base, Stack, Platform Assembly After Serial Numbers S2255RT-07-180600167 & S2755RT-07-180600191
2-13
Platform Assembly 2-14
Platform Rear Handrail Assembly 2-15
Platform Assembly After Serial Numbers S2255RT-07-000104 & S2755RT-07-000104 2-16
Platform Rear Handrails Assembly After Serial Numbers S2255RT-07-000109 & S2755RT-07-000104 2-
17
Platform Assembly, Version 6 2-18
S2255RT Scissor Stack, Version 5 2-19
S2255RT Scissor Stack 2-20
S2755RT Scissor Stack, Version 5 2-21
S2755RT Scissor Stack 2-22
Kubota D902 T3 Engine Assembly 2-23
Kubota D902 T4 Engine Assembly 2-24
Kubota D902 T4 Engine Assembly After Serial Numbers S2255RT-07-180300155 & S2755RT-07-
180300173 2-25
Plastic Hydraulic Oil Tank Assembly 2-26
Diesel Fuel Tank Assembly 2-27
Placards and Decals 2-28
Placards and Decals Bi-Energy Machines 2-29
HYDRAULICS
Hose Part Numbers and Colour Codes 3-1
Main Manifold, No Added Fittings 3-2
Auto Stabiliser Manifold, With Fittings 3-3
Auto Stabiliser Manifold, No Fittings 3-4
4WD Manifold, With Fittings 3-5
4WD Manifold, No Fittings 3-6

Main Manifold With Fittings After Serial Numbers S2255RT-07-171100145 & S2755RT-07-171100156 3-
7
Main Manifold With Fittings 3-8
Main Manifold, No Added Fittings After Serial Numbers S2255RT-07-171100145 & S2755RT-07-
171100156 3-9
STEER CYLINDER 3-10
AXLE CYLINDER 3-11
Axle Cylinder Serial Number S2755RT-07-180600194 and S2755RT-07-180700201 Onwards 3-12
V4 Main Lift Cylinder 3-13
V5 Main Lift Cylinder 3-14
V4 Stabiliser Cylinder 3-15
V5 Stabiliser Cylinder 3-16
ELECTRICAL
Looms List 4-1
GP400 I/O Menu and Allocations 4-2
13809-02 ANSI Diesel Upper Control Box, Plastic Plug 4-3
13809-01 AS/NZS/CE Diesel Upper Control Box, Plastic Plug 4-4
14023-02 ANSI Diesel Upper Control Box, Metal Plug 4-5
14023-01 AS/NZS/CE Diesel Upper Control Box, Metal Plug 4-6
13811-01 CE AS NZ DIESEL LOWER CONTROL BOX 4-7
13811-02 ANSI Diesel Lower Control Box 4-8
Battery Box Mounting 4-9
24V DC Option 4-10
24VDC Cabinet Assembly 4-11
OPTIONS
240V At Base Assembly 5-1
240V At Platform Assembly 5-2
SCHEMATICS
Hydraulic Schematic 6-1
Wiring Schematics 6-2
A A
B B

The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, stack, or any part of the aerial platform contacts a high-voltage electrical conductor,
the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
Ifanaerialplatformisincontactwithanenergizedconductortheplatformoperatormustwarnground
personnelinthevicinitytostayaway.Theirbodiescanconductelectricitycreatinganelectricalshock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, stack, or any part of the aerial
platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of
such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
© Snorkel – all rights reserved
California
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead
andleadcomponents,chemicalsknowntotheStateofCalifornia
to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.

S3219E – 1502788
S2255RT S2755RT 14047-2 i
General Information
About This Manual
This manual covers S2255RT / S2755RT aerial
platforms. Information is included for machines that
have been manufactured to conform to all applicable
requirements of the following organizations:
American National Standards Institute (ANSI)
Canadian Standards Association (CSA)
European Committee for Standardization (CE)
Australian Standards (AS) certification
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the
drawing, the Snorkel part number, quantity used and a
description of the item.
Some callouts in the drawings may have a balloon with
two numbers. The top number is the item number and
the bottom number is the quantity of the item at that
location.
WhileSnorkel hasattemptedinevery waytoconfirmthat
all information in this manual is correct, improvements
are being constantly made to the machine that may not
be reflected in this manual.
If you find information in this manual that is not correct
or is confusing, you are urged to report your findings to
Snorkel for our evaluation. Your input is important to us
and will be used in future printings of this manual.
This machine is covered by a limited warranty that spe-
cificallyidentifies items warrantied by Snorkel and those
items covered by original manufacturer's warranty. A
copy of the Snorkel Limited Warranty is located on the
inside of the back cover of this manual.
Repairs and Maintenance
Every person who maintains, inspects, tests or repairs
the machine must be qualified and authorized to do so.
Caution
Do not modify this aerial platform without prior
written consent of Snorkel Engineering Department.
Modification may void the warranty, adversely affect
stability or affect the operational characteristics of
the aerial platform.
Abbreviations
The following abbreviations may be used in this manual.
AC alternating current
ANSI American National Standards Institute
AR as required
CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
UL Underwriters Laboratories Inc.
Additional Information
Allcorrespondence relative tothismachine, such asfield
reports, discrepancy reports, requests for information,
etc., should be directed to:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
http://www.snorkellifts.com

S3219E – 1502788 S2255RT S2755RT 14047-2
ii
Component Identification
Stabiliser Legs
Rollout Deck Platform
Scissor Stack
Steps
Engine Cabinet
Controls Cabinet
Manual Enclosure Upper Control Box
Lower Control Box
Serial Plate
Hydraulic Cabinet

S3219E – 1502788
S2255RT S2755RT - 14047-2 iii
Service and Parts Information
Ordering Parts
Whenplacingan order for service or repair parts, please
havethe following machineinformationreadily available.
Model number
Serial number
Snorkel part number
Description of part
Quantity of parts required
Your purchase order number
Address for order to ship to
The desired shipment method
If ordering parts off-line, the parts order form on the
following page may be mailed or faxed to the attention
of the Parts Department at the following location:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Parts Fax: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
Parts Fax: [phone]
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is accessible from the following Internet location:
http://www.snorkellifts.com
ANSI and OSHA Compliance
All owners and users of the aerial platform must read,
understand and comply with all applicable regulations.
UltimatecompliancetoOSHAregulationsistherespon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform.Areprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees of ANSI/SIAA92.6-2006 Self-Propelled Elevating
Work Platforms” is available from Snorkel dealers or
from the factory upon request.
Copies are also available from:
Scaffold IndustryAssociation, Inc.
P.O. Box 20574
Phoenix, AZ 85036-0574 USA
Manuals
Manuals are available from Snorkel to support any of
the machines that we produce.
The specific manuals for S2255RT / S2755RT aerial
platforms are as follows:
S2255RT / S2755RT Operator’s Manual ANSI
Snorkel part number – 14047-1
S2255RT / S2755RT Repair Parts Manual
Snorkel part number – 14047-2
ANSI Manual of Responsibilities
ANSI/SIAA92.6-2006
Snorkel part number – 0361367
Machine Information
Model Number:
Serial Number:
Date of Purchase:
Purchased From:
Snorkel Dealer or Distributor:

Parts Order Form
Date:
Company:
Address:
Contact Name:
Phone Number:
Fax Number:
Account Number:
Purchase Order Number:
Model Number:
Serial Number:
Ship To:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
Ship complete order only. Do not backorder parts.
Ship all available parts and disposition of backordered parts.
Other instructions as specified:
Fill out completely and fax attention Parts Department to:
Snorkel USA 1-785-989-3077
Snorkel Europe [phone]
iv

REPAIRPARTS
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Chassis Assembly Version 5
Chassis Assembly Version 5 Wed Feb 24 00:35:39 UTC 2021 2-1

アイテム 部品番号 名前 数量 UOM
1 1273-2 LevelBubble,TShape 1 EA
2 3603-05 PlainWasher 6 EA
3 3603-06 PlainWasher 2 EA
4 3603-08 PlainWasher 2 EA
5 3604-05020 PanHeadScrew 3 EA
6 3605-06 SpringWasher 2 EA
7 3605-08 SpringWasher 2 EA
8 3610-06016 MetricBolt 2 EA
9 3610-08016 MetricBolt 2 EA
10 3611-05 MetricNylocNut 3 EA
11 12818 BleedDownCover 1 EA
12 15085-03 AxleProx 2 EA
13 514404-000 BEACONWITHGUARDANBER
FLASHING 1 EA
14 13780A ManifoldAssembly,4WDSRV4 1 EA
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Chassis Assembly Version 5
Chassis Assembly Version 5 Wed Feb 24 00:35:39 UTC 2021 2-1

REPAIRPARTS
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Chassis Assembly Version 6
Chassis Assembly Version 6 Wed Feb 24 00:35:39 UTC 2021 2-2

アイテム 部品番号 名前 数量 UOM
0 15159-01 2255BaseAssembly 1 EA
0 15159-02 2755BaseAsssembly 1 EA
1 1273-2 LevelBubble,TShape 1 EA
2 3603-05 PlainWasher 6 EA
3 3603-06 PlainWasher 2 EA
4 3603-08 PlainWasher 2 EA
5 3604-05020 PanHeadScrew 3 EA
6 3605-06 SpringWasher 2 EA
7 3605-08 SpringWasher 2 EA
8 3610-06016 MetricBolt 2 EA
9 3610-08016 MetricBolt 2 EA
10 3611-05 MetricNylocNut 3 EA
11 12818 BleedDownCover 1 EA
12 15085-03 AxleProx 2 EA
13 514404-000 BEACONWITHGUARDANBER
FLASHING 1 EA
14 13780A ManifoldAssembly,4WDSRV4 1 EA
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Chassis Assembly Version 6
Chassis Assembly Version 6 Wed Feb 24 00:35:39 UTC 2021 2-2

REPAIRPARTS
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Steer Axle Assembly
Steer Axle Assembly Wed Feb 24 00:35:39 UTC 2021 2-3

アイテム 部品番号 名前 数量 UOM
1 3603-12 PlainWasher 16 EA
2 3603-12HD PlainWasher 24 EA
3 3610-06016 MetricBolt 4 EA
4 3610-12050 MetricBolt 8 EA
5 3611-12 MetricNylocNut 8 EA
6 3616-12060 MetricBoltGrade10.9 16 EA
7 3626-1 FlangedPermaglideBush 4 EA
8 8628 PinKeeper 4 EA
9 9311 Pin5/8"x53lg 1 EA
10 9319 Pin15x56lg 3 EA
11 11492-1 TabWasher 4 EA
12 11590 SwivelHousing,Kingpin 2 EA
13 11595-9 BearingSupport,Lower 2 EA
14 11601 WheelMotor 2 EA
15 11629 WheelHub 2 EA
16 11699 SteerCylinder 1 EA
17 12286-3L Wheel,RightHandFoamFilled 2 EA
18 12866-3R Wheel,RightHand,FoamFilled 2 EA
19 12303 SteeringRod 1 EA
20 98300-9 WheelNut 24 EA
21 100434-014 HydFitting-90ElbowORFS(08)
-SAE(10) 4 EA
22 8113673 Key(NotShown) 2 EA
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Steer Axle Assembly
Steer Axle Assembly Wed Feb 24 00:35:39 UTC 2021 2-3

REPAIRPARTS
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Swing Arms Assembly
Swing Arms Assembly Wed Feb 24 00:35:40 UTC 2021 2-4

アイテム 部品番号 名前 数量 UOM
1 3603-12HD PlainWasher 8 EA
2 3603-16HD PlainWasher 4 EA
3 3611-12 MetricNylocNut 2 EA
4 3611-16 MetricNylocNut 2 EA
5 3616-12060 MetricBoltGrade10.9 4 EA
6 3616-12100 MetricBolt,Grade10.9 2 EA
7 3616-16140 MetricBoltGrade10.9 2 EA
8 3626-2 FlangedPermaglideBush 4 EA
9 511327-000 Adapter-JICM->UNOStraight,
9/16->7/8 2 EA
10 100434-002 FITTING4MORFFX4MORB
90° 1 EA
11 11600 WheelMotor335cc 1 EA
12 11629 WheelHub 1 EA
13 12286-3R Wheel,RightHand,FoamFilled 1 EA
14 12296 SwingArmWeld 1 EA
15 98300-9 WheelNut 6 EA
16 505072-000 SWITCH,PROXIMITYASSY 2 EA
17 11642A AxleCylinderAssembly 1 EA
17 15204A DualLockAxleCylinder 1 EA
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Swing Arms Assembly
Swing Arms Assembly Wed Feb 24 00:35:40 UTC 2021 2-4

REPAIRPARTS
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Control Cabinet Assembly
Control Cabinet Assembly Wed Feb 24 00:35:41 UTC 2021 2-5

アイテム 部品番号 名前 数量 UOM
0 13969A ControlCabinetAssembly 1 EA
1 302-0049 SwitchBatteryDisconnect 1 EA
2 2069 AntiCorrosivePads 1 EA
3 3603-05 PlainWasher 2 EA
4 3603-06 PlainWasher 26 EA
5 3603-08 PlainWasher 18 EA
6 3603-10 PlainWasher 10 EA
7 3604-05012 PanHeadScrew 2 EA
8 3605-06 SpringWasher 4 EA
9 3605-10 SpringWasher 7 EA
10 3610-06020 MetricBolt 14 EA
11 3610-06025 MetricBolt 1 EA
12 3610-08020 MetricBolt 1 EA
13 3610-08030 MetricBolt 8 EA
14 3610-10020 MetricBolt 4 EA
15 3610-10025 MetricBolt 3 EA
16 3611-05 MetricNylocNut 2 EA
17 3611-06 MetricNylocNut 11 EA
18 3611-08 MetricNylockNut 9 EA
19 3611-10 MetricNylocNut 3 EA
20 4381 Horn 1 EA
21 60027-013 Rivet1/8x5/32 4 EA
22 10254 CoverBatteryTerminalHA206U 1 EA
23 10268-1 BatteryBracketHA8023 1 EA
24 11596 Battery12VBVS70 1 EA
25 11679 CabinetDoor-Small 1 EA
26 11680 CabinetDoor-Large 1 EA
27 12313-11 LatchBracket 1 EA
28 12857-10 TopPanel(SideCabinet) 1 EA
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Control Cabinet Assembly
Control Cabinet Assembly Wed Feb 24 00:35:41 UTC 2021 2-5

アイテム 部品番号 名前 数量 UOM
29 13164 CableTieMount-M10 1 EA
30 13811 LowerControlBoxAssembly 1 EA
31 13869-01 CabinetHinge,LH 2 EA
32 13869-02 CabinetHinge,RH 2 EA
33 15088 MainManifoldAssembly 1 EA
34 60017-006 1"x3/8UNCBolt 3 EA
35 100434-015 HydFitting-90ElbowORFS(08)
-SAE(12) 2 EA
36 300840 LockOutLeverAssembly 1 EA
37 1431833 Bracket-PressureFilter 1 EA
38 3040269 BootCableEntryBlack1/0GA 2 EA
39 6019325 PressureFilter 1 EA
40 8342416 LatchAdjustableTrigger,Key
508CH 1 EA
40 8342416-1 KEY508CH 1 EA
40 8342416-3 Latch-AdjustableTrigger,Key
508CH 1 EA
40 8342416-2 Key501CH 1 EA
41 0070901E NamePlate 1 EA
42 13781A StabiliserManifoldAssembly 1 EA
43 13872 RubberChannelSection 1 EA
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Control Cabinet Assembly
Control Cabinet Assembly Wed Feb 24 00:35:41 UTC 2021 2-5

REPAIRPARTS
S2255RT S2255BE S2755RT S2755BE PARTS MANUAL Fuel Cabinet Assembly
Fuel Cabinet Assembly Wed Feb 24 00:35:41 UTC 2021 2-6