
DyacoCanadaInc.2016
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INCLINE
RAIL
&CONSOLE
MAST
SeePage11forIllustration
1.InstalltheInclineRailAssembly(2)intotheU‐channelbracketofthemain
frame(1).Securewiththesixbolts&associatedhardwareasfollows:Fromthe
sidesinstalltwoHexHeadBolts(117)withtwoFlatWashers(158)andtwo
NylonNuts(145).FromthetopinstallfourHexHeadBolts(115),fourSplit
Washers(166),fourFlatWashers(154),andfourStarWashers(168),and
tightenwiththeWrenchesprovided(169&172).
2.ConnectthethreeInclineMotorPowerlinesbymatchingtheRed,Whiteand
Blackcolorcodesofthewires(43)andthe3‐pinpositionSensorConnector
(44).LocatetheConsoleMast(12)andConsoleMastCover(83)andslidethe
CoverontotheMastasfarasitwillgo.MakesuretheConsoleMastCoveris
facingthecorrectway.AtthetopopeningoftheMainFrameofthe
ellipticalisaComputerCable(45);Securethefreeendofthetwisttiethatexits
thebottomoftheconsolemast(12)tothiscable.Pulltheoppositeendofthis
twisttieupthroughtheconsolemast(12)untilthecableexitsthetop.Install
theConsoleMast(12)intothereceivingbracketonthetopoftheMainFrame
(1).Pullslightlyonthecomputercableatthetopofthemastwhileinstalling.
Thiswillensurethecabledoesnotgetpinchedandshortedduringconsole
mastassembly.
3.PutoneSplitWasher(167)ontotheLongHexHeadBolt(118)andinstall
throughtheleftsideofthereceivingbracketintotheConsoleMast(12).Put
thetwoCurvedWashers(164)ontothetwoShortHexHeadBolts(116)and
installthroughthefrontoftheconsolemast.UsingWrench(169),tightenthe
(116)boltsfirst,thenthe(118)bolt,andlastlythefourthbolt,whichis
pre‐installed,firmly.Theseboltsshouldbetightenedasmuchasyoupossibly
can.Thisisthemainjointoftheunit.Ifnottightenedsufficiently,thiscould
leadtonoiseandinstabilityissues.
4.PlugtheComputerCable(45),twoHandpulseCables(52&56),GroundWire
(192),andtheResistance&Inclinewires(184&185)intothebackofthe
console.SecuretheConsole(40)ontotheconsolemountingplatewithfour
PhillipsHeadScrews(128).TightenwiththePhillipsHeadScrewdriver(170or
171).
CONNECTING&LOWERSWING
ARMS
SeePage11forIllustration
1.Slidetwowavewashers(163)ontoeachsideoftheswingarmaxle.Slidethe
lowerswingarms(25Left,26Right)ontotheaxlesandsecurewiththetwo
HexHeadBolts(116)andFlatWashers(160).Donotforcetheswingarmsonto
theaxle.Theyshouldslideon,butyoumayneedtojigglethemtogetthem
linedupproperly.Theswingarmshavebeenpreviouslyinstalledatthefactory
sotheydofitproperly.
2.Removethetiethatholdsthesleeve(19)intherodlocatedattheendofthe
rightpedalarmandlineuptherodendwiththebracketatthebottomofthe
lowerrightswingarm(26).SlidetheHexHeadBolt(114)throughthebracket
ofthelowerswingarmandthenthroughthesleeve(19)oftherod
end.InstalltheFlatWasher(154)andNylocNut(143)ontheboltandtighten
asmuchaspossible.
Repeatthisstepfortheleftside(25).Tightenhardwarewiththewrenches
(169&172).
HARDWARESTEP1
#115.5/16”x2‐1/4”
HexHeadBolt(4pcs)
#116.3/8”x3/4”
HexHeadBolt(2pcs)
#117.3/8”x1‐1/2”
HexHeadBolt(2pcs)
#118.3/8”x2‐1/4”
HexHeadBolt(1pc)
#128.M5x10mm
PhillipsHeadScrew(4pcs)
#145.3/8”x7T
NylocNut(2pcs)
#154.5/16”x20mmx1.5T
FlatWasher(4pcs)
#158.3/8”x19mmx1.5T
FlatWasher(2pcs)
#164.3/8”x23mmx2T
CurvedWasher(2pcs)
#166.Ø5/16”x1.5T
SplitWasher(4pcs)
#167.Ø3/8”x2T
SplitWasher(1pc)
#168.Ø5/16”
StarWasher(4pcs)
HARDWARESTEP2
#114.5/16”x1‐1/4”
HexHeadBolt(2pcs)
#116.3/8”x3/4”
HexHeadBolt(2pcs)
#143.5/16”x7T
NylocNut(2pcs)
#154.5/16”x20mmx1.5T
FlatWasher(2pcs)
#160.3/8”x30mmx2T
FlatWasher(2pcs)
#163.Ø25mm
WaveWasher(4pcs)
E98
ASSEMB
Y
INSTRUCTIONS