1
INCLINE
R
AIL
& C
ONSOLE
M
AST
HARDW
ARE
STEP
1
1.
I
nstall the Incline R
ail A
ssembly (
2
) in
t
o the U-
channel br
acket of the M
ain
Fr
ame (
1
). S
ecur
e
with the six bolts & associa
t
ed har
dw
ar
e as f
ollo
w
s: F
r
om
the sides install t
w
o He
x Head Bolts
(
117
) with t
w
o F
la
t
W
ashers (
158
) and
t
w
o N
ylon Nuts (
145
). F
r
om the t
op install four He
x
Head Bolts (
115
), f
our
Split
W
ashers (
166
), f
our F
la
t
W
ashers (
154
), and four S
tar
W
ashers
(
168
), and
tight
en with the
W
r
enches pr
o
vided (
169
&
172
).
2.
C
onnec
t the thr
ee I
ncline M
ot
or P
o
w
er lines b
y ma
t
ching the R
ed
,
W
hit
e and
Black c
olor
c
odes of the wir
es (
43
) and the 3-pin position Sensor
C
onnec
t
or (
44
). L
oca
t
e the C
onsole
M
ast (
12
) and C
onsole M
ast C
o
v
er (
83
)
and slide the C
o
ver on
t
o the M
ast as far as it will go.
M
ake sure the C
onsole
M
ast C
o
v
er is facing the c
or
r
ect w
a
y
. A
t the t
op opening of the M
ain
F
r
ame of
the elliptical is a C
omput
er C
able (
45
); S
ecur
e the fr
ee end of the twist tie tha
t
e
xits thebott
om of the console mast (
12
) t
o this cable
. P
ull the opposite end
of this t
wist tie
up thr
ough the c
onsole mast (
12
) until the cable e
xits the
t
op
.
I
nstall the C
onsole M
ast (
12
)
in
t
o the receiving bracket on the top of the M
ain
Fr
ame (
1
). P
ull slightly on the c
omput
er
cable a
t the t
op of the mast while
installing
.
T
his will ensur
e the cable does not get pinched
and shor
t
ed dur
ing
c
onsole mast assembly
.
3.
P
ut one Split
W
asher (
167
) on
t
o the L
ong He
x Head B
olt (
118
) and install
through the lef
t
side of the r
eceiving bracket in
t
o the C
onsole M
ast (
12
). P
ut
the t
w
o C
ur
v
ed
W
ashers (
164
)
on
t
o the t
w
o Shor
t He
x Head Bolts (
116
) and
install thr
ough the fr
on
t of the c
onsole mast
.
U
sing
W
r
ench (
172
), tigh
ten
the (
116
) bolts first
, then the (
118
) bolt
, and lastly the f
our
th
bolt
, which is
pr
e
-installed
, fir
mly
.
T
hese bolts should be tigh
t
ened as much as y
ou possibly
can.
T
his is the main joint of the unit
. I
f not tigh
t
ened sufficien
tly
, this c
ould
lead t
o noise
and instabilit
y issues
.
4.
P
lug the C
omput
er C
able (
45
), t
w
o Hand pulse C
ables (
52
&
56
), and g
r
een
Gr
ound C
able
(
175
) in
t
o the back of the c
onsole . S
ecur
e the C
onsole (
40
) on the c
onsole moun
ting
pla
t
e with four Phillips Head S
cr
ew
s (
128
).
2
HANDLE
B
AR
HARDW
ARE
STEP
2
1. Install two Washers (163) onto the Left and Right sides of the Handle Bar axle.
2. Slide the Left (10) and Right (11) Handle Bars onto the appropriate side of the axle. The
handlebars have a small sticker on them indicating L (left) and R(right). Make sure the
handlebars are facing the correct direction – see illustration.
3. Install two Flat Washers (160) onto the two Hex Head Bolts (116). Insert and and tighten in
the threaded holes at the ends of each axle.
4. Install the Handle Bar Covers (91 to 92) and (93 to 94) over the Console Mast axle
connections and secure with the eight Sheet Metal Screws (132).
#158. 3/8’’ x 19 x 1.5T
Flat Washer (2 pcs)
#154. 5/16’’ x 20 x 1.5T
Flat Washer (4 pcs)
#164. 3/8’’ x 23 x 2T
Curve Washer (2 pcs)
#167. 3/8’’ x 2T
Split Washer (1 pc)
#128. M5 x 10mm
Phillips Screw (4 pcs)
#145. 3/8’’ x 7T
Nylon Nut (2 pcs)
#166. 5/16’’ x 1.5T
Split Washer (4 pcs)
#168. 5/16’’
Star Washer (4 pcs)
#116. 3/8’’ x 3/4’’
Hex Hea Bolt (2 pcs)
#115. 5/16’’ x 2-1/4’’
Hex Hea Bolt (4 pcs)
#117. 3/8’’ x 1-1/2’’
Hex Hea Bolt (2 pcs)
#118. 3/8’’ x 2-1/4’’
Hex Hea Bolt (1 pc)
#163. 25mm
Wave Washer (4 pcs)
#160. 3/8’’ x 30 x 2T
Flat Washer (2 pcs)
#132. 3.5 x 12mm Sheet
Metal Screw (8 pcs)
#116. 3/8’’ x 3/4’’
Hex Hea Bolt (2 pcs)
