Sony PMW-PZ1 User manual

4K MEMORY PLAYER
PMW-PZ1
SERVICE MANUAL
1st Edition (Revised 1)

警告
このマニュアルは，サービス専用です。
お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，
人身事故につながることがあります。
危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。
WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
設置時には，通気やサービス性を考慮して設置スペース
を確保してください。
･ファンの排気部（リアパネル面，右側面後ろ側），トッ
プパネル後ろ側 )や通気孔（フロントパネル面，左側
面フロント側）をふさがない。
･通気のために，セット周辺に空間をあける。
･作業エリアを確保するため，セットの左側面および右
側面は4cm以上，セット後方は10cm以上の空間を
あける。
机上などの平面に設置する場合は，左側面および右側面
は4cm以上の空間をそれぞれ確保してください。ただ
し，セット上部はサービス性を考慮し40cm以上の空
間を確保することを推奨します。
When installing, the installation space must be secured
in consideration of the ventilation and service operation.
･Do not block the fan exhaust areas (rear panel and
rear part of the right side panel and rear part of the top
panel) and vents (front panel, front part of the left side
panel) with objects.
･Leave a space around the unit for ventilation.
･Secure working spaces (at least 4 centimeters from
the left panel and right panel and at least 10 centime
ters from the rear panel of the unit).
When the unit is installed on the desk or the like, leave at
least 4 centimeters of space in the left and right sides.
Leaving 40 centimeters or more of space above the unit
is recommended for service operation.
安全のために，周辺機器を接続する際は，過大電圧を
持つ可能性があるコネクターを以下のポートに接続し
ないでください。
:CONTROLコネクター
上記のポートについては本書の指示に従ってください。
For safety, do not connect the connector for peripheral
device wiring that might have excessive voltage to the
following port(s).
: CONTROL connector
Follow the instructions for the above port(s).
PMW-PZ1

CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type rec-
ommended by the manufacturer.
When you dispose of the battery, you must obey the
law in the relative area or country.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incor-
rect de la batterie. Remplacer uniquement avec
une batterie du même type ou d’un type équivalent
recommandé par le constructeur.
Lorsque vous mettez la batterie au rebut, vous devez
respecter la législation en vigueur dans le pays ou la
région où vous vous trouvez.
VORSICHT
Explosionsgefahr bei Verwendung falscher Batterien.
Batterien nur durch den vom Hersteller empfohlenen
oder einen gleichwertigen Typ ersetzen.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
注意
指定以外の電池に交換すると，破裂する危険があり
ます。
必ず指定の電池に交換してください。
使用済みの電池は，国または地域の法令に従って
処理してください。
FÖRSIKTIGHET!
Fara för explosion vid felaktigt placerat batteri.
Byt endast mot samma eller likvärdig typ av batteri,
enligt tillverkarens rekommendationer.
När du kasserar batteriet ska du följa rådande lagar
för regionen eller landet.
PAS PÅ
Fare for eksplosion, hvis batteriet ikke udskiftes
korrekt.
Udskift kun med et batteri af samme eller tilsvarende
type, som er anbefalet af fabrikanten.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
HUOMIO
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
valmistajan suosittelemaan akkuun.
Noudata akun hävittämisessä oman maasi tai
alueesi lakeja.
FORSIKTIG
Eksplosjonsfare hvis feil type batteri settes i.
Bytt ut kun med samme type eller tilsvarende
anbefalt av produsenten.
Kasser batteriet i henhold til gjeldende avfallsregler.
⌞ᝅ
⌞ᝅ
ྸ󰵳ᴪᦘⲺ⭫⊖у↙⺤θቧՐᴿ⠼⛮Ⲻধ䲟Ⱦ
ᴪᦘж㊱ශᡌ࡬䙖୼᧞㦆Ⲻ⭫⊖ශȾ
༺⨼⭫⊖ᰬθᗻ亱䚫ᆾ⴮ީ൦ᡌളᇬⲺ⌋ᗁȾ
PMW-PZ1

Table of Contents
Manual Structure
Purpose of this manual....................................................................................................................3
Related manuals...........................................................................................................................3
Trademarks................................................................................................................................3
1. Service Overview
1-1. Signal Inputs and Outputs.....................................................................................................1-1
1-2. Applicable Connectors and Cables............................................................................................1-3
1-3. Location of Main Parts........................................................................................................1-4
1-4. Functions of Onboard Switches and LED Indicators......................................................................... 1-5
1-4-1. Functions of Onboard Switches........................................................................................ 1-5
1-4-2. Description of Onboard LED Indicators................................................................................1-7
1-5. Circuit Protection Parts...................................................................................................... 1-10
1-5-1. Replacing Fuse........................................................................................................ 1-10
1-5-2. Circuit Protection Element............................................................................................1-10
1-6. Fixtures.......................................................................................................................1-11
1-7. Actions to Be Taken in Replacing Parts..................................................................................... 1-12
1-7-1. After Replacement of EEPROM......................................................................................1-12
1-7-2. In Replacing the HPR-56 Board...................................................................................... 1-12
1-7-3. After Replacement of Lithium Battery for Backup................................................................... 1-12
1-7-4. SSD Module (mSATA Assembly).....................................................................................1-12
1-8. Software Update............................................................................................................. 1-17
1-9. Solutions for the Unit Which Does Not Startup Normally.................................................................. 1-18
1-9-1. Unit Shows Black Screen and Does Not Startup Normally...........................................................1-18
1-9-2. Unit Restarts Repeatedly..............................................................................................1-18
1-10. Recovery Method............................................................................................................ 1-20
1-10-1. Procedure..............................................................................................................1-20
1-11. Circuit Description...........................................................................................................1-24
1-11-1. COMe Module........................................................................................................ 1-24
1-11-2. HPR-56 Board.........................................................................................................1-24
1-11-3. IF-1277 Board.........................................................................................................1-25
1-11-4. DY-27 Board.......................................................................................................... 1-26
1-11-5. KY-740 Board.........................................................................................................1-27
1-12. Flexible Card Wire and Coaxial Cable.......................................................................................1-28
1-12-1. Connecting/Disconnecting Flexible Card Wire.......................................................................1-28
1-12-2. Disconnecting/Connecting Fine-Wire Coaxial Cable.................................................................1-28
1-13. Lead-free Solder............................................................................................................. 1-30
2. Error Messages and Warning Messages
2-1. Message Lists................................................................................................................. 2-1
2-1-1. Error Messages .........................................................................................................2-1
2-1-2. Warning Messages......................................................................................................2-1
PMW-PZ1 1

3. Maintenance Mode
3-1. MAINTENANCE MENU.....................................................................................................3-1
3-1-1. MAINTENANCE MENU Item........................................................................................ 3-1
4. Periodic Maintenance and Inspection
4-1. Periodic Maintenance......................................................................................................... 4-1
4-1-1. Digital Hours Meter.................................................................................................... 4-1
4-1-2. Periodic Replacement Parts.............................................................................................4-1
5. Replacement of Main Parts
5-1. General Information for Parts Replacement.................................................................................. 5-1
5-1-1. Parts Replacement......................................................................................................5-1
5-1-2. Tightening Torque...................................................................................................... 5-1
5-2. Top Panel......................................................................................................................5-2
5-3. Front Panel Assembly.........................................................................................................5-3
5-4. KY-740 Board.................................................................................................................5-6
5-5. LCD Unit, DY-27 Board...................................................................................................... 5-8
5-6. Lithium Battery.............................................................................................................. 5-12
5-7. Memory Module............................................................................................................. 5-13
5-8. SSD Module (mSATA).......................................................................................................5-14
5-8-1. Replacement (Latch Type)............................................................................................ 5-14
5-8-2. Replacement (Screw Type)............................................................................................5-15
5-9. Front Chassis Assembly..................................................................................................... 5-17
5-10. DC Fan (60 Square)..........................................................................................................5-18
5-11. Main Board Assembly....................................................................................................... 5-19
5-12. IF-1227 Board................................................................................................................5-23
5-13. CPU Board (COMe Module)/HPR-56 Board................................................................................5-24
6. Spare Parts
6-1. Note on Repair Parts.......................................................................................................... 6-1
6-2. Exploded Views............................................................................................................... 6-2
Front Block...........................................................................................................................6-2
Main Block...........................................................................................................................6-3
6-3. Supplied Accessories .........................................................................................................6-4
7. Diagrams
Overall..................................................................................................................................7-1
PMW-PZ1 2

Manual Structure
Purpose of this manual
This manual is intended for the use of the system engineers and the service engineers, and provides the information for
the repair by the replacement of block parts and the information related to maintenance of the unit.
Related manuals
The following manuals are available for this model.
If any of these manuals is required, please contact your local Sony Sales Office/Service Center.
• operation manual (Supplied with this unit)
This manual contains information required to operate and use the unit.
• Factory Service Manual
This manual describes the information for repairing the board by the replacement of component parts.
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
• SxS is registered trademark of Sony Corporation.
• The terms HDMI and HDMI High-Definition Multimedia Interface, and the HDMI Logo are trademarks or
registered trademarks of HDMI Licensing LLC in the United States and other countries.
• The term ExpressCard is a registered trademark of USB Implementers Forum, Inc.
Other system names and product names written in this manual are usually registered trademarks or trademarks of
respective development manufacturers.
PMW-PZ1 3

Section 1
Service Overview
1-1. Signal Inputs and Outputs
12 3
48
673
These connectors of initial products are
covered with a maintenance cover.
Maintenance cover
5
Input/Output Signals
1. MOUSE
USB 2.0 (Type A)
- External View -
14
No. Signal I/O Specifications
1 USB VBUS — USB VCC
2 DATA (–) IN/OUT USB –
3 DATA (+) IN/OUT USB +
4 GND — GND
2. (Headphones)
Stereo mini jack (φ3.5 mm)
30 mW or more (32 Ω Load)
3. EXT, EXT2
USB 3.0 (Type A)
- External View -
14
95
No. Signal I/O Specifications
1 VBUS OUT Power (bus power)
2 D– IN/OUT Communication differen-
tial signal (–) for USB 2.0
3 D+ IN/OUT Communication differen-
tial signal (+) for USB 2.0
4 GND — GND
5 STDA_
SSRX–
IN Receiving differential sig-
nal (–) for SuperSpeed
mode
6 STDA_
SSRX+
IN Receiving differential sig-
nal (+) for SuperSpeed
mode
7 GND — GND
8 STDA_
SSTX–
OUT Transmitting differential
signal (–) for SuperSpeed
mode
9 STDA_
SSTX+
OUT Transmitting differential
signal (+) for SuperSpeed
mode
4. 4K/HD OUT
HDMI Ver 2.0 compliant
PMW-PZ1 1-1

- External View -
Type A
19 1
18 2
No. Signal I/O Specifications
1 TMDS DA-
TA2+
OUT Differential pair
(TMDS ch2 Data)
2 TMDS DATA2
SHIELD
—
3 TMDS DATA2– OUT
4 TMDS DA-
TA1+
OUT Differential pair
(TMDS ch1 Data)
5 TMDS DATA1
SHIELD
—
6 TMDS DATA1– OUT
7 TMDS DA-
TA0+
OUT Differential pair
(TMDS ch0 Data)
8 TMDS DATA0
SHIELD
—
9 TMDS DATA0– OUT
10 TMDS CLOCK
+
OUT Differential pair
(TMDS Clock)
11 TMDS CLOCK
SHIELD
—
12 TMDS CLOCK
–
OUT
13 CEC (N.C.) — No connection
14 RESERVED
(N.C.)
— No connection
15 SCL OUT DDC, I2C-bus
16 SDA IN/OUT DDC, I2C-bus
17 DDC/CEC
GND
— GND
18 +5 V POWER OUT 4.7 to 5.3 V/55 mA
19 HPD IN HPD detection
5. 3G/HD SDI MONITOR OUT 1 to 4
BNC type
• 3G-SDI: SMPTE 424 M/425 M Level-A/B compliant
0.8 Vp-p, 75 Ω, 2.970 Gbps/2.967 Gbps
• HD-SDI: SMPTE 292 M
0.8 Vp-p, 75 Ω, 1.485 Gbps/1.4835 Gbps
6. AUDIO MONITOR OUT L, R
Phono jack
Reference level: –11 dBu
7. DC power input: 11 to 19.5 V
- External View -
DC jack, Type 4
GNDEXT DC
8. CONTROL
8P8C modular jack (RJ45)
1000BASE-T gigabit Ethernet
PMW-PZ1 1-2

1-2. Applicable Connectors and Cables
When connecting the cable to the connectors of this unit, use the following connectors (or cables) or equivalents.
Panel Indication Matching Connector/Cable Remarks
MOUSE USB cable (USB 2.0) For USB mouse or USB keyboard connection
EXT, EXT2 USB cable (USB 3.0) For a USB drive, SSD/HDD, or other external storage de-
vice connection
(Headphones) Stereo mini plug (φ3.5 mm) －
4K/HD OUT HDMI type A cable HDMI cable (commercially available on market)
3G/HD SDI MONITOR
OUT 1 to 4
BNC (Plug), 75 Ω BELDEN 1694A cable or equivalent
Maximum cable length: 100 m
AUDIO MONITOR OUT
L, R
Phono plug Audio cable (commercially available on market)
CONTROL 8P8C modular connector (RJ45), gig-
abit Ethernet cable (four pairs eight
contacts), Cat 6 compatible
－
PMW-PZ1 1-3

1-3. Location of Main Parts
HPR-56 board
IF-1227 board
SSD module
Lithium battery
DY-27 board
Memory module
CPU board (COMe module)
DC fan (60 square)
KY-740 board
PMW-PZ1 1-4

1-4. Functions of Onboard Switches and LED Indicators
1-4-1. Functions of Onboard Switches
HPR-56 Board
HPR-56 board (Side A)
S1601
S6001
S6002
S3002
S3001
S5604
S5603
S4201
Note
Do not change the settings of the switches described as “Factory use”.
Ref. No. Bit Description Factory setting
S1601 — Factory use —
S3001 1 Factory use All OFF
2 Factory use
3 Factory use
4 Factory use
S3002 1 Factory use All OFF
2 Factory use
3 Factory use
4 Factory use
S4201 1 Factory use All OFF
2 Factory use
3 Factory use
4 Factory use
S5603 — Factory use —
S5604 1 Factory use OFF
S6001 — Factory use —
S6002 — Factory use —
PMW-PZ1 1-5

IF-1277 Board
IF-1277 board (Side A)
S401
S101
S301
Note
Do not change the settings of the switches described as “Factory use”.
Ref. No. Bit Description Factory setting
S101 — Factory use —
S301 — Factory use —
S401 1 Factory use All OFF
2 Factory use
3 Factory use
4 Factory use
DY-27 Board
S301
S201
DY-27 board (Side A) DY-27 board (Side B)
PMW-PZ1 1-6

Note
Do not change the settings of the switches described as “Factory use”.
Ref. No. Bit Description Factory setting
S201 — Power switch —
S301 1 Factory use All OFF
2 Factory use
3 Factory use
4 Factory use
1-4-2. Description of Onboard LED Indicators
HPR-56 Board
HPR-56 board (Side A)
D3001 D3002 D3003 D3004 D3005 D3006
D4201
D4202
D6203 D6204 D6205 D6206 D2601 D2602 D2603
D5603
Ref. No. Color Description Normal State
(Power On)
D2601 Green STATUS indication of CLOCK GEN (IC2602) On
D2602 Green STATUS indication of CLOCK GEN (IC2602) Off
D2603 Green STATUS indication of CLOCK GEN (IC2602) On
D3001 Green STATUS indication of CPLD1 (IC3001) Off
D3002 Green STATUS indication of CPLD1 (IC3001) Off
D3003 Green STATUS indication of CPLD1 (IC3001) Off
D3004 Green STATUS indication of CPLD1 (IC3001) Off
D3005 Green STATUS indication of CPLD1 (IC3001) On
D3006 Green STATUS indication of CPLD1 (IC3001) Blinks
D4201 Green STATUS indication of CPLD1 (IC3001) Off
Continued
PMW-PZ1 1-7

Ref. No. Color Description Normal State
(Power On)
D4202 Green STATUS indication of FPGA1 (IC4001) Blinks
D5603 Red STATUS indication of RTC (IC5603) Off
D6203 Blue STATUS indication of SSD (CN6202) Off
D6204 Blue STATUS indication of SSD (CN6202) On
D6205 Blue STATUS indication of SSD (CN6203) Off
D6206 Blue STATUS indication of SSD (CN6203) Off
IF-1277 Board
D602
D603
D402
D404
D401
D403
IF-1277 board (Side A)
Ref. No. Color Description Normal State
(Power On)
D401 Green STATUS indication of CPLD2 (IC001) Off
D402 Green STATUS indication of CPLD2 (IC001) Blinks
D403 Green STATUS indication of CPLD2 (IC001) Off
D404 Green STATUS indication of CPLD2 (IC001) Off
D602 Blue STATUS indication of USB3.0 VBUS (FRONT) Off
D603 Blue STATUS indication of USB3.0 VBUS (REAR) Off
PMW-PZ1 1-8

DY-27 Board
D205
D207
D302
D303 D304
D201
D301
D202 D203
DY-27 board (Side A)
Ref. No. Color Description Normal State
(Power On)
D201 Green STATUS indication of +5 V power supply Off
D202 Green STATUS indication of USB 2.0 HUB (IC202) Off
D203 Green STATUS indication of USB 2.0 HUB (IC202) Off
D205 Green/Re
d
Power LED On (Green)
On (Red): Power OFF
D207 Green STATUS indication of CPLD1 (IC3001) Off
D301 Green STATUS indication of USB 2.0 VBUS Off
D302 Green STATUS indication of FPGA2 (IC401) Off
D303 Green STATUS indication of FPGA2 (IC401) Off
D304 Green STATUS indication of FPGA2 (IC401) Off
PMW-PZ1 1-9

1-5. Circuit Protection Parts
1-5-1. Replacing Fuse
WARNING
The fuse is essential parts for safe operation. Replace the components with Sony parts whose part numbers
appear in the manual published by Sony. If the components are replaced with any parts other than the
specified ones, this may cause a fire or electric shock.
CAUTION
If the fuse is replaced while the main power is kept on, this may cause electric shock.
Before replacing any fuse, turn off the POWER switch and also disconnect the cable from the DC IN
connector.
This unit is equipped with fuses.
The fuses blow if an excessive current flows due to abnormality inside the equipment. If fuses blow, turn off the main
power of the equipment once, and inspect inside of the equipment and remove the cause of excessive current. After that,
replace the fuses.
Board Name Ref. No. Part No. Part Name/Rating
HPR-56 F201 1-523-144-31 Fuse 5 A/32 V
F202 1-576-603-31 Fuse 3.15 A/24 V
F203 1-576-603-31 Fuse 3.15 A/24 V
F205 1-576-603-31 Fuse 3.15 A/24 V
F206 1-576-603-31 Fuse 3.15 A/24 V
F207 1-576-603-31 Fuse 3.15 A/24 V
IF-1277 F101 1-533-627-21 Fuse 5 A/125 V
1-5-2. Circuit Protection Element
This unit is equipped with positive-characteristic thermistors (power thermistors) as circuit protection elements.
The positive-characteristic thermistor limits the electric current flowing through the circuit as the internal resistance
increases when an excessive current flows or when the ambient temperature increases.
If the positive-characteristic thermistor works, turn off the main power of the unit and inspect the internal circuit of the
unit. After the cause of the fault is eliminated and the positive-characteristic thermistor is cooled down, turn on the main
power again. The unit works normally. It takes about one minute to cool down the positive-characteristic thermistor
after the main power is turned off.
Board
Name
Ref. No. Part No. Part Name/Hold Current
HPR-56 TH5601 1-533-817-21 Thermistor 1.10 A/20 ℃
TH6201 1-533-817-21 Thermistor 1.10 A/20 ℃
IF-1277 TH601 1-802-264-11 Thermistor 2.6 A/20 ℃
TH602 1-802-264-11 Thermistor 2.6 A/20 ℃
PMW-PZ1 1-10

1-6. Fixtures
Part No. Part Name Usage
J-6252-540-B Bit set for torque screwdriver
(size 2, 2.5, 3 nut driver, +2 mm, +2.6 mm
bit)
Tightening screws M2 (+), M2.6 (+),
M3(+)
J-6325-400-A Torque screwdriver (0.3 N•m) Tightening screws M2 (+)
J-6252-510-A Torque screwdriver (0.6 N•m) Tightening screws M2.6 (+)
J-6252-520-A Torque screwdriver (1.2 N•m) Tightening screws M3 (+)
Commercially available USB memory Updating the software, recovering the
unit
USB mouse
USB hub
USB keyboard Updating software, setting date/time data
after replacing backup battery, recovering
the unit
VGA cable (D-sub 15P, MALE) Setting date/time data after replacing
backup battery, recovering the unit
PC monitor (VGA, resolution of
1920x1080 supported)
Hexagon box bit (size: 4 mm) Replacement of CPU board (COMe mod-
ule)
Hexagon box bit (size: 5 mm) Replacement of the HPR-56 board
Hexagon box bit (size: 5.5 mm) Replacement of the IF-1277 board
PMW-PZ1 1-11

1-7. Actions to Be Taken in Replacing Parts
1-7-1. After Replacement of EEPROM
IC5607 (EEPROM) on the HPR-56 board has data of the unit, such as serial number and operation time.
After the EEPROM has been replaced, write data to a new EEPROM.
For how to write data to an EEPROM, contact your local Sony Sales Office/Service Center.
1-7-2. In Replacing the HPR-56 Board
No data is stored in the IC5607 (EEPROM) on a new HPR-56 board.
When replacing the HPR-56 board, remove IC5607 (EEPROM) from the current board and install it on a new board.
Note
When IC5607 (EEPROM) is not transferred, it is necessary to write data to a new IC5607 (EEPROM).
If you have any questions on how to write data to an EEPROM, contact your local Sony Sales Office/Service Center.
1-7-3. After Replacement of Lithium Battery for Backup
A lithium battery for backup is mounted on the HPR-56 board. This battery keeps date and time information. After this
battery has been replaced, set LOCAL DATE and LOCAL TIME in the menu.
For the menu operation, refer to the Operating Instructions.
1-7-4. SSD Module (mSATA Assembly)
After the SSD module is replaced, it is necessary to setup Windows and update the software.
Follow the standard way of Windows 8 to setup Windows.
Internet environment which allows you to connect to Microsoft license server is required to activate Windows.
Required equipment
• USB mouse
• USB keyboard
• PC monitor (with analog 15-pin interface, resolution of 1920x1080)
• Cable for PC monitor
• Network cable
Preparation
The unit must be turned off during the preparation.
1. Connect the mouse and keyboard to the USB connector.
2. Connect the PC monitor to the connector CN3201 on the HPR-56 board.
Note
Do not connect the unit to any network at this time.
Procedure
1. Turn on the unit to start Windows.
PMW-PZ1 1-12