Stahl TRANBERG IMT ILED CIRCLE-H 2.0 User manual

R. STAHL TRANBERG AS
Main oce |Strandsvingen 6 | N-4032 Stavanger, Norway |T+47 51 57 89 00 |E [e-mail] | stahl-tranberg.com
Oslo oce |Luhrtoppen 2 |N-1470 Lørenskog, Norway |T+47 24 08 44 10 |E [e-mail] |stahl-tranberg.com
IMPORTANT!
Read this instruction carefully before installing the product
TRANBERG® IMT CIRCLE & H
ILED Aquarius Circle & H 2.0
Helideck Lighting System
INSTALLATION MANUAL

Page 2
Contents
General Information 3
Introduction 4
STEP A 5
Placing the mounting plates of the H 5
STEP A, Placing the mounting plates of the H, 1 starting tool 5
STEP A, Placing the mounting plates of the H, 1 middle plates of the H 6
STEP A, Placing the mounting plates of the H, 3a Leg of H w/ angled circle connection 8
STEP A, Placing the mounting plates of the H, 4a Leg of the H 10
STEP A, Placing the mounting plates of the H, 5a Leg of the H 12
STEP A, Placing the mounting plates of the H, 3b Leg of the H w/ straight circle connection 14
STEP A, Placing the mounting plates of the H, 4b Leg of the H 16
STEP A, Placing the mounting plates of the H, 5b Leg of the H 18
STEP A, Connecting the sections of the H, 6 20
STEP B 21
Placing the mounting plates of the circle and the cable trays. 21
STEP B, Preparing the tools 22
STEP B, 2a, Angled tray connection to the H. 24
STEP B, 3a, Cable trays to circle 26
STEP B, 4a, First mounting plates circle 28
STEP B, 5a, Mounting plates circle 30
STEP B, 2b, Straight cable tray connection to H 32
STEP B, 3b, Cable trays to circle 34
STEP B, 4b, First mounting plates circle 36
STEP B, 5b, Mounting plates circle 38
STEP B, 6, Cable tray connections circle 40
STEP B, 7, Cable tray connections circle 42
STEP B, 8, Cable trays to junction box 44
STEP C 45
Fixing the mounting plates and cable trays to the deck 45
STEP C, 1, Checking the installation 45
STEP C, 2, Drilling holes for the H 46
STEP C, 3, Drilling holes for the circle 48
STEP C, 4, Drilling holes for the cable trays 50
STEP C, Fixing construction 52
STEP D 53
Installing the xtures and cables of the H. 53
STEP D, 1, Placing the xtures of the H. 54
STEP D, 2, Connecting the cables of the H. 56
STEP D, 3, Complete the connection of the H. 58

Page 3
General Information
Manufacturer
R. STAHL TRANBERG AS
Web stahl-tranberg.com
Main oce:
Strandsvingen 6
N-4032 Stavanger
Norway
T+47 51 57 89 00
[e-mail]
Oslo oce:
Luhrtoppen 2
N-1470 Lørenskog
Norway
T+47 24 08 44 10
[e-mail]
About these operating instructions:
• Read these operating instructions,
especially the safety notes, carefully
before use.
• Observeallotherapplicabledocuments
(See also further documents section).
• Keep the operating instructions
throughout the service life of the
device.
• Make the operating instructions
accessible to operating and
maintenance personnell at all times.
• Pass the operating instructions on to
each subsequent owner or user of the
device.
Document no: TUM6677
R. Stahl Tranberg Revision: 0
Further documents for this product:
• User Manual, TUM6676
• Datasheet, TPS6671
• ATEX Certicate, DEKRA 13 ATEX0173
• IECEx Certicate, IECEx DEK 13.0059
• HCC Certication IMT ILED Circle-H
Lighting System MK2, Malaysia,
TDC6667
• CAAi Statement of Compliance for the
IMT ILED C&H, TDC6689
• CAA Internaltional Statement IMT ILED
C&H MK1, TDC6706
• CAA Internaltional Statement IMT ILED
C&H MK2, TDC6707
STEP E 59
Installing the xtures and cables of the Circle. 59
STEP E, 1, Placing the xtures of the circle 60
STEP E, 2, Connecting the cables of the circle. 62
STEP E, 3, Complete the connection of the circle. 64
STEP F 65
Installing the covers of the H. 65
STEP F, 1, Placing the cable caps. 66
STEP F, 2, Placing the covers. 68
STEP G 71
Installing the covers of the circle. 71
STEP G, 1. Placing the cable caps. 72
STEP G, 2. Placing the covers. 74
STEP H 77
Installing the covers of the cable trays. 77
STEP H, 1. Placing the cable caps. 78
STEP H, 2a. Placing the covers, angled exit. 80
STEP H, 2b. Placing the covers, straight exit. 82
APPENDIX A, vocabulary 84
APPENDIX B, part no list 85

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 4
Introduction
This manual contains a step by step
description of the assembly of the
TRANBERG® IMT ILED CIRCLE-H 2.0.
Following this manual will ensure a correct
installation of the CIRCLE-H system.
Title and sub-title:
• Title: For example “Step A placing the
mounting plates of the H”, you will
need the contents of the boxes labelled
with an A for Step A.
• Sub-title: For example “Starting tool”,
this explains the action on the current
page.
Contents (top left corner):
• The parts needed for the specic
page. Described with a picture, its item
number and the amount needed for the
current action..
Map (top right corner):
• The action on the page visualized in
a big simplied map that shows the
complete construction of the specic
step.
• The used colours:
Red: The section you are contructing
on this page.
Grey: The previously constructed
sections.
White: The sections that will still be
constructed further in the manual.
Overview (middle of the page):
• A 3D-view of the current action.
Tables (not on every page):
• The tables usually explain the
dierence in parts needed for every
dierent helideck size.
Detail (bottom left corner):
• A more detailed view of an action on
the page.
Text:
• Every page has text to explain the
current action step-by-step and what
to pay attention to.
Because the CIRCLE-H 2.0 is a standardized
system useable for many dierent sizes,
shapes and compositions of helidecks
there are 2 versions for working the cables
from the H to the CIRCLE:
• In an angle from the side of the H.
• Straight up from the middle of the H
towards the CIRCLE.
These are described in this manual as a
and b (for example StepA1a and StepA1b)
and are called cable exits. On the bottom
of some of the pages text might tell you
to skip pages to make sure you are on the
pages following the correct cable exit.
Check the drawings to see which cable
exit applies to you.
To explain the commonly used terms on the
pages a small vocabulary has been added
at the end of the manual in appendix A.
In this manual you will nd tables with the
description of both the IMT part numbers
and the R. Stahl Tranberg part numbers.
Please note that all the mounting plates,
cable trays etc. is marked with the IMT part
number for your reference at installation
site. The shortage BW stands for Black/
White, example of part number:
902.917 /902.917BW
Green-white Black-white

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 5
• Attach the M8 bolt (900.092) to the tool
with the spring lock washer and nut
placed ont the top side of the tool.
• The top side of the tool is where the
engraved number is readable.
902.962
900.218
900.092
7-G213008000
STEP A, Placing the mounting plates of the H, 1 starting tool
1. Starting tool IMT Part no. R. Stahl Tranberg Part no. Quantity
900.092. 99520291 1 pc.
901.218 99520216 1 pc.
7-G213008000 99520291 1 pc.
902.962 99520119 1 pc.
STEP A
Placing the mounting plates of the H

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 6
STEP A, Placing the mounting plates of the H, 1 middle plates of the H
2. Middle Plates of the H IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 8 pcs.
902.965 99520300 8 pcs.
902.910 / 902.910BW 99520204 / BW: 99520205 2 pcs.
902.912 / 902.912BW 99520208 / BW: 99520209 2 pcs.

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 7
902.912
902.910
902.910
902.912
901.539
902.965
902.965

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 8
STEP A, Placing the mounting plates of the H, 3a Leg of H w/ angled circle connection
(Depending on the cable exit chosen (see page 1). Continue with step A3a (page 7) or A3b (page 10).
3a. Leg of the H w/ angled circle Connection IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 22 pcs.
902.965 99520300 22 pcs.
902.963 99520325 1 pc.
902.904 / 902.904BW 99520194 / BW: 99520195 3 pcs.
902.905 / 902.905BW 99520200 / BW: 99520201 1 pc.
902.911 / 902.911BW 99520206 / BW: 9950207 1 pc.
902.906 / 902.906BW 99520202 / BW: 99520203 1 pc.
902.914 / 902.914BW 99520196 / BW: 9952197 1 pc.

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 9
• Build the H sub section, shown above, and place it with the M8 bolt
in the centre of the painted H on the deck.
• Use at least 2 caps (902.965) per mounting plate.
• The number engraved in the parts corresponds with the numbers
shown in the above table and gure.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
902.904
902.904
902.906
902.905
902.914
902.904
902.911
901.539
902.965
902.965
902.963

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 10
4a. Leg of the H IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 44 pcs.
902.965 99520300 44 pcs.
902.963 99520235 2 pcs.
902.904 / 902.904BW 99520194 / BW: 99520195 6 pcs.
902.905 / 902.905BW 99520200 / BW: 99520201 2 pc.
902.913 / 902.913BW 99520210 / BW: 99520211 2 pcs.
902.915 / 902.915BW 99520198 / BW: 99520199 2 pcs.
902.914 / 902.914BW 99520196 / BW: 99520197 2 pcs.
STEP A, Placing the mounting plates of the H, 4a Leg of the H

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 11
902.904
902.904
902.906
902.905
902.914
902.904
902.911
901.539
902.965
902.965
• Build the H sub section, shown above, and place it with the M8 bolt
in the centre of the painted H on the deck.
• Use at least 2 caps (902.965) per mounting plate.
• The number engraved in the parts corresponds with the numbers
shown in the above table and gure.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
902.963

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 12
5a. Leg of the H IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 22 pcs.
902.965 99520300 22 pcs.
902.963 99520235 1 pcs.
902.904 / 902.904BW 99520194 / BW: 99520195 3 pcs.
902.905 / 902.905BW 99520200 / BW: 99520201 1 pc.
902.911 / 902.911BW 99520206 / BW: 99520207 1 pcs.
902.915 / 902.915BW 99520198 / BW: 99520199 1 pcs.
902.914 / 902.914BW 99520196 / BW: 99500197 1 pcs.
STEP A, Placing the mounting plates of the H, 5a Leg of the H

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 13
902.904
902.904
902.905
902.914
902.904
902.911
901.539
902.965
902.965
• Build the H sub section, shown above, and place it with the M8 bolt
in the centre of the painted H on the deck.
• Use at least 2 caps (902.965) per mounting plate.
• The number engraved in the parts corresponds with the numbers
shown in the above table and gure.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
902.914
Continue with step A6
902.963

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 14
3b. Leg of the H w/ straight circle connection IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 22 pcs.
902.965 99520300 22 pcs.
902.963 99520235 1 pcs.
902.904 / 902.904BW 99520194 / BW: 99500195 3 pcs.
902.905 / 902.905BW 99520200 / BW: 99500201 1 pc.
902.913 / 902.913BW 99520210 / BW: 99520211 1 pcs.
902.906 / 902.906BW 99520202 / BW; 99520203 1 pcs.
902.914 / 902.914BW 99520196 / BW:9952197 1 pcs.
STEP A, Placing the mounting plates of the H, 3b Leg of the H w/ straight circle connection

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 15
• Build the H sub section, shown above, and place it with the M8 bolt
in the centre of the painted H on the deck.
• Use at least 2 caps (902.965) per mounting plate.
• The number engraved in the parts corresponds with the numbers
shown in the above table and gure.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
902.913
902.904
902.905
902.914
902.904
902.904
901.539
902.965
902.965
902.906
902.963

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 16
4b. Leg of the H IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 44 pcs.
902.965 99520300 44 pcs.
902.963 99520235 2 pcs.
902.904 / 902.904BW 99520194 / BW: 99520195 6 pcs.
902.905 / 902.905BW 99520200 / BW: 99520201 2 pc.
902.911 / 902.911BW 99520206 / BW: 99520207 2 pcs.
902.915 / 902.915BW 99520198 / BW: 99520199 2 pcs.
902.914 / 902.914BW 99520196 / BW: 99520197 2 pcs.
STEP A, Placing the mounting plates of the H, 4b Leg of the H

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 17
• Build the H sub section, shown above, and place it with the M8 bolt
in the centre of the painted H on the deck.
• Use at least 2 caps (902.965) per mounting plate.
• The number engraved in the parts corresponds with the numbers
shown in the above table and gure.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
902.904
902.904
902.905
902.914
902.904
902.911
901.539
902.965
902.965
902.915
902.963

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 18
5b. Leg of the H IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 22 pcs.
902.965 99520300 22 pcs.
902.963 99520235 1 pcs.
902.904 / 902.904BW 99520194 / BW: 99500195 3 pcs.
902.905 / 902.905BW 99520200 / BW: 99520201 1 pc.
902.913 / 902.913BW 99520210 / BW: 99520211 1 pcs.
902.915 / 902.915BW 99520198 / BW: 99520199 1 pcs.
902.914 / 902.9014BW 99520196 / BW: 99520197 1 pcs.
STEP A, Placing the mounting plates of the H, 5b Leg of the H

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 19
• Build the H sub section, shown above, and place it with the M8 bolt
in the centre of the painted H on the deck.
• Use at least 2 caps (902.965) per mounting plate.
• The number engraved in the parts corresponds with the numbers
shown in the above table and gure.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
902.913
902.904
902.905
902.914
902.904
902.904
901.539
902.965
902.965
902.915
902.963

INSTALLATION MANUAL
ILED Aquarius Circle & H 2.0
Helideck Lighting System
Page 20
902.904
902.964
6. Connecting the sections of the H IMT Part no. R. Stahl Tranberg Part no. Quantity
901.539 99520186 22 pcs.
902.965 99520300 22 pcs.
902.964 99520236 1 pcs.
902.904 / 902.904BW 99520194 / BW: 99520195 3 pcs.
STEP A, Connecting the sections of the H, 6
• Connect mounting plate 902.904 to tool
902.964.
• Connect all created sub-sections to
form the H, as shown above.
• Use at least 2 caps (902.965) per
mounting plate.
• The number engraved in the parts
corresponds with the numbers shown
above.
• Make sure the installation is positioned
correctly on the painted H on the deck.
The created H can still be moved to
achieve this.
When moving this construction take care not to bend the tool.
Make sure the bolts are tightened with a torque of no more
than 10Nm to avoid damage.
901.539
902.965
902.965