Stahl C-Lux 6109/1 Series User manual

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Operating instructions
Additional languages r-stahl.com
EN
Compact Luminaire with LED
Series C-Lux 6102/1,
Series C-Lux 6109/1
– Save for future use! –

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
Contents
1 General Information ............................................................................................3
1.1 Manufacturer .......................................................................................................3
1.2 About these operating instructions ......................................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................4
2 Explanation of the symbols .................................................................................4
2.1 Symbols in these operating instructions .............................................................4
2.2 Symbols on the device ........................................................................................4
3 Safety ..................................................................................................................5
3.1 Intended Use .......................................................................................................5
3.2 Personnel qualification ........................................................................................5
3.3 Residual risks ......................................................................................................6
4 Transport and storage .........................................................................................7
4.1 Batteries ..............................................................................................................7
5 Product selection, project engineering and modification (series 6109/1 only) ....8
5.1 Mains operation ..................................................................................................8
5.2 Emergency light blocking ....................................................................................9
6 Mounting and installation ..................................................................................11
6.1 Mounting / dismounting .....................................................................................11
6.2 Installation .........................................................................................................19
7 Commissioning .................................................................................................22
8 Operation ..........................................................................................................23
8.1 Mode of operation .............................................................................................23
8.2 Operating modes (series 6109/1 only) ..............................................................23
8.3 Function and rated operating time test (series 6109/1 only) .............................24
8.4 Displays (series 6109/1 only) ............................................................................25
8.5 Troubleshooting (series 6109/1 only) ................................................................26
9 Maintenance, Overhaul, Repair ........................................................................27
9.1 Maintenance .....................................................................................................27
9.2 Overhaul ...........................................................................................................27
9.3 Repair ...............................................................................................................28
10 Returning the device .........................................................................................28
11 Cleaning ............................................................................................................29
12 Disposal ............................................................................................................29
13 Accessories and Spare parts ...........................................................................29
14 Annex A ............................................................................................................30
14.1 Technical data ...................................................................................................30
15 Annex B ............................................................................................................34
15.1 Device design ...................................................................................................34
15.2 Dimensions / fastening dimensions ..................................................................35

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General Information
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
1 General Information
1.1 Manufacturer
1.2 About these operating instructions
Read these operating instructions, especially the safety notes, carefully before use.
Observe all other applicable documents (see also chapter 1.3).
Keep the operating instructions throughout the service life of the device.
Make the operating instructions accessible to operating and maintenance personnel at all
times.
Pass the operating instructions on to each subsequent owner or user of the device.
Update the operating instructions every time you receive an amendment to them from
R. STAHL.
ID-No.: 272350 / 610260300020
Publication Code: 2019-07-25·BA00·III·en·00
The original instructions are the German edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
• Central battery unit manual
• Software description of the configuration software for the central battery unit
For documents in additional languages, see r-stahl.com.
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
R. STAHL (P) LTD., Plot No. - 5
Malrosapuram Road, Sengundram Indl. Area
Singaperumal Koil, Kancheepuram Dist.,
Tamil Nadu – 603 204, INDIA
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
rstahl.net
[email protected]
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
r-stahl.com
[email protected]

Explanation of the symbols
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
1.4 Conformity with standards and regulations
• Certificates and EU Declaration of Conformity: r-stahl.com.
• The device has IECEx approval. See IECEx homepage: http://iecex.iec.ch/ to view the
certificate.
• Further national certificates can be downloaded via the following link:
https://r-stahl.com/en/global/support/downloads/.
2 Explanation of the symbols
2.1 Symbols in these operating instructions
2.2 Symbols on the device
Symbol Meaning
Tip for making work easier
DANGER! Dangerous situation which can result in fatal or severe injuries
causing permanent damage if the safety measures are not
complied with.
WARNING! Dangerous situation which can result in severe injuries if the
safety measures are not complied with.
CAUTION! Dangerous situation which can result in minor injuries if the
safety measures are not complied with.
NOTICE! Dangerous situation which can result in material damage if the
safety measures are not complied with.
Symbol Meaning
05594E00
CE marking according to the currently applicable directive.
02198E00
Device certified for hazardous areas in accordance with the
marking.

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Safety
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
3 Safety
The device has been manufactured to the state of the art while observing recognised
safety-related rules. When using the device, it is nevertheless possible for hazards to occur
to life and limb of the user or third parties or for the device, environment or material assets to
be compromised.
Use the device only
- if it is not damaged
- as intended, while remaining aware of safety and dangers
- in accordance with these operating instructions.
3.1 Intended Use
The 6102/1 and 6109/1 luminaires are intended for lighting areas, work areas and
objects, in addition to escape route marking when used with an escape route sign.
The 6109/1 luminaire can also be used as emergency lighting because it has an internal
battery. The luminaires are usable indoors and outdoors and are intended for stationary
mounting (wall or ceiling installation).
It is explosion-protected equipment certified for use in hazardous areas of Zones 1 and 2, 21
and 22, as well as in safe areas.
"Intended use" includes complying with these operating instructions and the other applicable
documents, e.g. the data sheet. All other uses are only intended after they are released by
R. STAHL.
3.2 Personnel qualification
Qualified specialist personnel are required to perform the activities described in these
operating instructions. This primarily applies to work in the following areas:
• Product selection, project engineering and modification
• Mounting/dismounting the device
• Installation
• Commissioning
• Maintenance, repair, cleaning
Specialists who perform these tasks must have a level of knowledge that meets applicable
national standards and regulations.
Additional knowledge is required for tasks in hazardous areas! R. STAHL recommends
having a level of knowledge equal to that described in the following standards:
•IEC/EN 60079-14 (Electrical installations design, selection and erection)
•IEC/EN 60079-17 (Inspection and maintenance of electrical installations)
•IEC/EN 60079-19 (Equipment repair, overhaul and reclamation)

Safety
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
3.3 Residual risks
3.3.1 Explosion hazard
Despite the device's state-of-the-art design, explosion hazards cannot be entirely eliminated
in hazardous areas.
Perform all work steps in hazardous areas with the utmost care at all times!
Transport, store, plan, mount and operate the device in compliance with the technical data
exclusively (see the "Technical data" chapter).
Possible hazards ("residual risks") can be categorised according to the following causes:
Mechanical damage
The device can be damaged during transport, mounting or commissioning. This kind of
damage can, for example, render the device's explosion protection partially or completely
ineffective. This may result in explosions causing serious or even fatal injuries to persons in
the vicinity.
Transport the device only in its original packaging or in equivalent packaging.
Check the packaging and the device for damage. Report any damage to R. STAHL
immediately. Do not commission a damaged device.
Store the device in its original packaging in a dry place (with no condensation),
and make sure that it is stable and protected against the effects of vibrations and knocks.
Excessive heating or electrostatic charge
Operation outside of the approved conditions or improper cleaning can result in the device
heating up severely or becoming electrostatically charged and therefore can cause it to
produce sparks. This may result in explosions causing serious or even fatal injuries to
persons in the vicinity.
Operate the device within the prescribed operating conditions only
(see the marking on the device and the "Technical data" chapter).
Install and adjust the device in such a way that it is always operated within the permissible
temperature range.
Do not use the device in strong charge generating environments.
Avoid friction and flow of particle streams.
Clean the device with a damp cloth only.
Improper project engineering, mounting, installation, commissioning, maintenance or
cleaning
Basic work such as installation, commissioning, maintenance or cleaning of the device must
be performed only in accordance with the valid national regulations of the country of use and
only by qualified persons. Otherwise the explosion protection can be rendered ineffective.
This may result in explosions causing serious or even fatal injuries to persons in the vicinity.
Have the mounting, installation, commissioning and maintenance work performed by
qualified and authorised persons only (see chapter 3.2).
Prior to commissioning, check the mounting for correctness (see chapter 7).
Install the device on a level surface only.

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Transport and storage
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
Install mechanical built-in components such as cable glands, stopping plugs and breathers
before mounting the luminaire on the ceiling or wall.
Do not damage the enclosure, built-in components and seals during mounting.
Observe tightening torques for cable entries and stopping plugs (see chapter 6.2.3).
Do not change or modify the device.
Repair work on the device must be performed by R. STAHL only.
Gently clean the device with a damp cloth only and without scratching, abrasive or
aggressive cleaning agents or solutions.
3.3.2 Device damage
The device or individual components can be damaged so significantly as a result of
unsuitable operating conditions or careless contact that it does not operate correctly or
fails completely.
Do not subject the device to external heat sources or direct solar radiation.
Ensure that the maximum ambient temperature is never exceeded.
Never touch LED PCBs with body parts. Only touch for electric work when it is in an
earthed state and using an insulated special tool.
4 Transport and storage
Transport and store the device carefully and in accordance with the safety notes
(see Chapter "Safety").
4.1 Batteries
As important but also sensitive components, batteries depend on particularly gentle and
careful storage.
Do not transport open; that means do not transport in contact with other materials.
Do not transport in explosive dust atmosphere.
Store protected from fire, sources of dust, harmful gases and liquids.
Store in a dry and cool location.
To avoid material damage and total discharge of the battery, observe the following:
The battery should be commissioned in the luminaire within 26 weeks from date of
production.
Store the battery at an ambient temperature from +5 to +25 °C and at a relative
humidity of 65 ±5 %. Outside of this temperature range, the storage time is shortened
to up to a month.

Product selection, project engineering and modification (series 6109/1 only)
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
5 Product selection, project engineering and modification (series 6109/1 only)
5.1 Mains operation
5.1.1 Stand-by operation
• The light fitting is switched off.
16397E00
5.1.2 Continuous operation
• The light fitting is switched on.
16398E00
5.1.3 Normal lighting operation
• The light fitting is operated by normal lighting.
16399E00
PE
N
L1
L´ PE N L1 L2 L3
PE
N
L1
L´ PE N L1 L2 L3
PE
N
L1
L´ PE N L1 L2 L3

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Product selection, project engineering and modification (series 6109/1 only)
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
5.2 Emergency light blocking
A remote switch for emergency light blocking can be connected via terminals 6 and 7
at the control gear.
20716E00
5.2.1 Connection version remote switch
The remote switch is directly connected to the control gear.
The following connection versions are possible:
Point-to-point connection
20578E00
Remote switch is closed Remote switch is opened
Power supply
operation
Switching on the luminaire
depending on operation mode
Switching on the luminaire
depending on operation mode
Power failure Emergency light function No emergency light function
L
L‘
BAT+
2
3
4
5
6
7
N
BAT-
Remote Switch
Remote switch
x1 x1 x1
x1

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
Linear connection
20577E00
The following conductor specifications must be observed during connection:
Point-to-point connection Linear connection
maximum conductor length
x 1 500 m 100 m
x 2 50 m
x 3 500 m
maximum number of
light fittings
50 30
Cable cross section 1.5 mm21.5 mm2
x1
x2
x2
x2
Remote switch
x3

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Mounting and installation
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
6 Mounting and installation
6.1 Mounting / dismounting
Mount the device carefully and only in accordance with the safety notes
(see Chapter "Safety").
Read through the following installation conditions and assembly instructions carefully and
follow them precisely.
6.1.1 Mounting types
Direct mounting
20543E00
20567E00
The luminaire can be installed directly onto the surface by means of the integrated
fastening clips for screws (with a max. diameter of 6 mm).

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
Mounting with wall bracket
20544E00
Wall mounting can be achieved with a wall bracket (available as accessories).
20563E00
Screw the wall bracket onto the luminaire (see figure, max. 2 Nm).

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Mounting and installation
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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
Hanging mount
20552E00
The hanging mount can be achieved using mounting brackets for rope and
chain mounting (available as accessories).
20579E00
Screw the bracket for rope/cable mounting onto the luminaire
(see figure, max. 2 Nm).

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Series C-Lux 6102/1, Series C-Lux 6109/1
6.1.2 Mounting the light panel
20558E00
Insert compensation springs into the intended cut-out (1).
20561E00
Insert the light panel into the compensation springs and mount in the cut-out
at the same time (2).
20562E00
Fit the light panel with the screws included in delivery (3)
(tightening torque 0.8 Nm).
1
2
3

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
6.1.3 Mounting the diffuser
20558E00
Insert compensation springs into the intended cut-out (1).
20559E00
Insert the diffuser into the compensation springs and mount in the cut-out
at the same time (2).
20560E00
Fit the diffuser with the screws included in delivery (3)
(tightening torque 0.8 Nm).
1
2
3

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
6.1.4 Mounting the deflection optics
20568E00
Insert compensation springs into the intended cut-out (1).
20569E00
Insert the deflection optics into the compensation springs and mount in the cut-out
at the same time (2).
20570E00
Fit the deflection optics with the screws included in delivery (3)
(tightening torque 0.8 Nm).
1
2
3

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
6.1.5 Opening and Closing of the Enclosure
Observe the following during mounting and dismounting:
Version without switch: Disconnect the luminaire from the power supply and secure it
against being switched on again.
Do not use force when opening or closing the enclosure!
Opening the luminaire
20553E00
Loosen 4 x screws M5 x 12 (1) with TX25 box spanner.
20554E00
Open the lateral catches (2).
Swing the cover out.
The screws are secured against getting lost in the cover by a securing mechanism.
The cover is secured against falling down by a securing mechanism in the inside.
1
2

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
Closing the luminaire
20556E00
Place the cover onto the enclosure. Firmly press the lateral catches closed and
check that they have fully snapped in place (1).
20557E00
Tighten 4 x screws M5 x 12 with TX25 box spanner (2) (tightening torque 3 Nm).
DANGER! Explosion due to insufficient sealing of the device!
Non-compliance may result in serious or even fatal injuries.
Ensure that the catches fully snap into place on both sides of the luminaire when
closing.
Tighten all screws to the specified tightening torque.
When closing the luminaire, ensure that no electrical lines are caught and damaged
between the enclosure and the cover. Ensure that the electrical lines are securely fixed
in place with cable holders for this.
1
2

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Compact Luminaire with LED
Series C-Lux 6102/1, Series C-Lux 6109/1
6.2 Installation
6.2.1 Electrical connections
Mains connection
Observe the following when connecting to the mains connection:
Clamping must be carried out precisely!
Do not clamp any part of the conductor insulation!
Do not mix up the conductors.
Observe the technical regulations when connecting the conductor.
Clamp the conductor firmly.
Connection terminals
Observe the maximum clamping possibility of the connection terminals
(see chapter "Technical data").
Clamping range:
1 x 1.5 to 4 mm2 finely stranded
1 x 1.5 to 6 mm2 solid or finely stranded with core end sleeve
(2 free clamping units per pole available)
Stripping length:
10 to 12 mm
Standard (series 6102/1):
20219E00
L1, L2, L3 = phase
N = neutral conductor
PE = protective conductor
with DALI connection (series 6102/1):
20221E00
D1, D2 = DALI connection
L1, L2, L3 = phase
N = neutral conductor
PE = protective conductor
L3
L2
L1
N
PE
L3
L2
L1
N
PE
D1
D2

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Series C-Lux 6102/1, Series C-Lux 6109/1
with address module (series 6102/1):
20220E00
L‘, N‘ = control input
L+, N- = final electrical circuit
PE = protective conductor
The luminaire is addressed via the central battery system's software.
Please pay attention to the system manufacturer's description.
Standard (series 6109/1):
20294E00
L‘ = switched phase
L1 = charging phase
L2, L3 = phase
N = neutral conductor
PE = protective conductor
with DALI connection (series 6109/1):
20302E00
D1, D2 = DALI connection
L‘ = switched phase
L1 = charging phase
L2, L3 = phase
N = neutral conductor
PE = protective conductor
L‘
N‘
L+
N-
PE
L‘
L3
L2
L1
N
PE
L‘
L3
L2
L1
N
PE
D1
D2