Stahl YL60 Series User manual

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Operating instructions
Additional languages www.r-stahl.com
EN
Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60

General information
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
Contents
1 General information ............................................................................................2
1.1 Manufacturer .......................................................................................................2
1.2 Information regarding the operating instructions .................................................3
1.3 Further documents ..............................................................................................3
1.4 Conformity with standards and regulations .........................................................3
2 Explanation of the symbols .................................................................................3
2.1 Symbols in these operating instructions .............................................................3
2.2 Warning notes .....................................................................................................4
2.3 Symbols on the device ........................................................................................5
3 Safety notes ........................................................................................................5
3.1 Operating instructions storage ............................................................................5
3.2 Safe use ..............................................................................................................5
3.3 Modifications and alterations ..............................................................................5
4 Function and device design ................................................................................6
4.1 Function ..............................................................................................................6
5 Technical data .....................................................................................................7
6 Transport and storage .........................................................................................9
7 Mounting and installation ..................................................................................10
7.1 Dimensions / fastening dimensions ..................................................................10
7.2 Mounting / dismounting, operating position ......................................................11
7.3 Installation .........................................................................................................21
8 Commissioning .................................................................................................21
9 Operation ..........................................................................................................22
9.1 Troubleshooting ................................................................................................22
10 Maintenance, overhaul, repair ..........................................................................22
10.1 Maintenance .....................................................................................................23
10.2 Repair ...............................................................................................................23
10.3 Returning the device .........................................................................................24
11 Cleaning ............................................................................................................24
12 Disposal ............................................................................................................24
13 Accessories and spare parts ............................................................................24
1 General information
1.1 Manufacturer
R. STAHL Schaltgeräte GmbH
Business Unit Lighting & Signalling
Nordstr. 10
99427 Weimar
Germany
R. STAHL Schaltgeräte GmbH
Am Bahnhof 30
74638 Waldenburg
Germany
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
www.r-stahl.com
[email protected]
Phone:
Fax:
Internet:
E-mail:
[phone]
[phone]
www.r-stahl.com
[email protected]

222936 / YL6060300020
2018-04-13·BA00·III·en·01
Explanation of the symbols
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
1.2 Information regarding the operating instructions
ID-No.: 222936 / YL6060300020
Publication Code: 2018-04-13·BA00·III·en·01
The original instructions are the English edition.
They are legally binding in all legal affairs.
1.3 Further documents
• Data sheet
For documents in additional languages, see www.r-stahl.com.
1.4 Conformity with standards and regulations
See certificates and EU Declaration of Conformity: www.r-stahl.com.
The device has IECEx approval. For certificate please refer to the IECEx homepage:
http://iecex.iec.ch/
2 Explanation of the symbols
2.1 Symbols in these operating instructions
Symbol Meaning
Tips and recommendations on the use of the device
General danger
Danger due to explosive atmosphere
Danger due to energised parts

Explanation of the symbols
4222936 / YL6060300020
2018-04-13·BA00·III·en·01
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
2.2 Warning notes
Warnings must be observed under all circumstances, in order to minimize the risk due to
construction and operation. The warning notes have the following structure:
• Signalling word: DANGER, WARNING, CAUTION, NOTICE
• Type and source of danger/damage
• Consequences of danger
• Taking countermeasures to avoid the danger or damage
= Strobe
= Sounder
= Earth
= Sounder Tone
= Telephone initiate
DANGER
Danger to persons
Non-compliance with the instruction results in severe or fatal injuries to
persons.
WARNING
Danger to persons
Non-compliance with the instruction can result in severe or fatal injuries to
persons.
CAUTION
Danger to persons
Non-compliance with the instruction can result in light injuries to persons.
NOTICE
Avoiding material damage
Non-compliance with the instruction can result in material damage to the device and / or
its environment.

222936 / YL6060300020
2018-04-13·BA00·III·en·01
Safety notes
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
2.3 Symbols on the device
3 Safety notes
3.1 Operating instructions storage
• Read the operating instructions carefully and store them at the mounting location of
the device.
• Observe applicable documents and operating instructions of the devices to be
connected.
3.2 Safe use
• Read and observe the safety notes in these operating instructions!
• Observe characteristic values and rated operating conditions on the rating and
data plates!
• Observe additional information plates on the device!
• Use the device in accordance with its intended and approved purpose only!
• We cannot be held liable for damage caused by incorrect or unauthorized use or
by non-compliance with these operating instructions.
• Before installation and commissioning, make sure that the device is not damaged!
• Work on the device (installation, maintenance, overhaul, repair) may only be carried
out by appropriately authorized and trained personnel.
3.3 Modifications and alterations
Symbol Meaning
05594E00
CE marking according to the current applicable directive.
02198E00
According to marking, device certified for hazardous areas.
15649E00
Input
15648E00
Output
DANGER
Explosion hazard due to modifications and alterations to the device!
Non-compliance results in severe or fatal injuries.
• Do not modify or alter the device.
No liability or warranty for damage resulting from modifications and
alterations.

Function and device design
6222936 / YL6060300020
2018-04-13·BA00·III·en·01
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
4 Function and device design
4.1 Function
The explosion proof combination signal series YL60 is an audible and visual signal.
It provides an audible and/or visual signal intended to alert, warn or draw attention to an
event. It is designed for use in hazardous or harsh environments. In hazardous areas the
devices have explosion protection for ATEX / IECEx Zones 1 & 2 for gas and 21 & 22 for
dust. Gas groups covered are IIB & IIB + H2, dust protection for IIIC.
UL certified variants offer protection to Class I Division I Gas groups BCD,
Class II Division I Gas groups EFG.
The device is not intended for continuos use.
The life of the xenon flash tube is guaranteed for the following number of flashes:
DANGER
Explosion hazard due to improper use!
Non-compliance results in severe or fatal injuries.
• Use the device only according to the operating conditions described in
these operating instructions.
Variant Number of flashes
5 J 2 million

222936 / YL6060300020
2018-04-13·BA00·III·en·01
Technical data
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
5 Technical data
Explosion Protection
Global (IECEx)
Gas and dust
Europe (ATEX)
Gas and dust
North America (cULus listed)
Gas and dust
IIB+H2 IECEx BAS 05.0087X
IIB IECEx BAS 05.0086X
IIB+H2, IIB IEC 60079-0: 2011 / IEC 60079-1: 2007-04 / IEC 60079-31: 2008
IIB+H2 Ex d IIB+H2 T4 Gb (Ta = -20 … +60°C)
Ex tb IIIC T135°C Db IP 66 (Ta = -20 … +60 °C)
Ex d IIB+H2 T6 Gb (Ta = -20 … +40 °C)
Ex tb IIIC T85°C Db IP 66 (Ta = -20 … +40 °C)
IIB Ex d IIB T4 Gb (Ta = -35 … +60 °C)
Ex tb IIIC T135°C Db IP 66 (Ta = -35 … +60 °C)
Ex d IIB T6 Gb (Ta = -35 … +40 °C)
Ex tb IIIC T85°C Db IP 66 (Ta = -35 … +40 °C)
IIB+H2 Baseefa02ATEX0222X
IIB Baseefa02ATEX0212X
IIB+H2, IIB EN 60079-0: 2009 / EN 60079-1: 2007 / EN 60079-31: 2009
IIB+H2 EII 2 G Ex d IIB+H2 T4 Gb (Ta = -20 … +60 °C)
EII 2 D Ex tb IIIC T135°C Db IP 66 (Ta = -20 … +60 °C)
EII 2 G Ex d IIB+H2 T6 Gb (Ta = -20 … +40 °C)
EII 2 D Ex tb IIIC T85°C Db IP 66 (Ta = -20 … +40 °C)
IIB EII 2 G Ex d IIB T4 Gb (Ta = -35 … +60 °C)
EII 2 D Ex tb IIIC T135°C Db IP 66 (Ta = -35 … +60 °C)
EII 2 G Ex d IIB T6 Gb (Ta = -35 … +40 °C)
EII 2 D Ex tb IIIC T85°C Db IP 66 (Ta = -35 … +40 °C)
IIB+H2, IIB E161818, E188831
IIB+H2, IIB SL: UL 60079-0 / UL 60079-1 / UL 1203 / UL 1638
CSA C22.2 No. 30-M1986 / CSA C22.2 No. 25-M1966 /
CSA E60079-0-7 / CSA E60079-1
IIB+H2 CLASS I, DIVISION 1, GROUPS B, C and D, T4;
CLASS II, DIVISION 1, GROUPS E, F and G;
CLASS III
CLASS 1, ZONE 1 AEx d IIB+H2 T4
CLASS 1, ZONE 1 Ex d IIB+H2 T4
Operating temperature -25 ... +66 °C
Audible signal appliance public mode with supplementary
Visual signal appliance private mode
IIB CLASS I, DIVISION 1, GROUPS C and D, T4;
CLASS II, DIVISION 1, GROUPS E, F and G;
CLASS III
CLASS 1, ZONE 1 AEx d IIB T4
CLASS 1, ZONE 1 Ex d IIB T4
Operating temperature -35 ... +66 ºC
Audible signal appliance public mode with supplementary
Visual signal appliance private mode

Technical data
8222936 / YL6060300020
2018-04-13·BA00·III·en·01
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
Certifications and certificates
Certificates IECEx, ATEX, Brazil (INMETRO), India (PESO), Kazakhstan (TR),
Russia (TR), Taiwan (ITRI), USA & Canada (cULus),
Belarus (TR)
Technical Data
Technical data
Product weight 6 kg
Electrical data
Rated operational
voltage
24 V DC, 48 V DC, 115 V AC and 230 V AC operational parameters + or -10 %
Rated operational
current
Mechanical data
Material
Enclosure aluminium, seawater resistant
Horn ABS, flame retardant
Lens cover polycarbonate
Fixings stainless steel
Cable entries 2 cable entries, equipped with stopping plug (1x) and dust cap (1x)
UL devices: equipped with M20 / 1/2 ’’ adapters (2x)
Degree of protection IP66 – IEC 60529
NEMA 4X – UL 50
Operating temperature range
Variant dependant see Explosion protection
Explosion Protection
24 V DC 570 mA
48 V DC 435 mA
115 V AC 200 mA
230 V AC 100 mA

222936 / YL6060300020
2018-04-13·BA00·III·en·01
Transport and storage
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
For further technical data, see www.r-stahl.com.
6 Transport and storage
• Transport and store the device only in the original packaging.
• Store the device in a dry place (no condensation) and vibration-free.
• Do not drop the device.
Acoustic data
Volume 110 dB(A) / 1 m
Polar diagram
Luminous characteristics
Effective candela
Candela seconds
Flash energy 5 J
Flash rate 60 FPM
Technical Data
Horizontal plane Vertical plane
15288E00
5 J
Clear 46 cd
Yellow 42 cd
Amber 28 cd
Red 14 cd
Blue 13 cd
Green 10 cd
Magenta N/A
5 J 9.3 lumens Clear lens

Mounting and installation
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Explosion Proof Combination Signal -
110 dB (A) / 5 Joule
Series YL60
7 Mounting and installation
7.1 Dimensions / fastening dimensions
Dimensional Drawings (All Dimensions in mm [inches]) – Subject to Alterations
18380E00