Star Trac 9-3613 User manual

ASSEMBLY
MANUAL
CORE HEALTH & FITNESS
4-TR TREADMILLS

Page 1
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS................................................................................................................2
PRODUCT SPECIFICATIONS ........................................................................................................................4
PART IDENTIFICATION ........................................................................................................................6
ASSEMBLY ........................................................................................................................7
10” LCD CONSOLE ................................................................. 14
10” TOUCHSCREEN CONSOLE ................................................................. 16
SUPPORT & SERVICE ......................................................................................................................17

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Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL
installation instructions. The Owner’s Manual describes equipment setup and instructs
members on how to use correctly and safely.
Read all warnings posted on the machine.
Health related injuries may result from incorrect or excessive use of exercise equipment.
Core Health & Fitness strongly recommends you to encourage your members to discuss their
health program or fitness regimen with a health care professional, especially if you or they
have not exercised for several years, are over 35, or have known health conditions.
WARNING!
IMPORTANT SAFETY INSTRUCTIONS
DANGER - to reduce the risk of electrical
shock:
1. Always unplug the machine from the electrical
outlet before cleaning or servicing.
2. This machine is not intended to be serviced by
the end user, refer servicing to qualified personnel
only.
3. This Treadmill is designed for aerobic exercise
in a gymnasium or heath club environment (FOR
COMMERCIAL USE). It is wired for either 110
VAC 20A OR 230 VAC 15A nominal power input.
It is factory-equipped with a specific electric
cord and plug to permit connection to the proper
electric circuit. Make sure that the treadmill is
connected to a dedicated power line having an
outlet with the same configuration as that of the
plug:
• 20A for 110V models
• 15A for the 230V models
4. If the power supply cord is damaged, it must be
replaced by the manufacturer, its service agent,
or similarly qualified persons in order to avoid
hazard.
5. Do not operate treadmill in damp or wet
locations.
WARNING - to reduce the risk of injury to
person:
24 in (0.6 m)
79 in (2.0 m)
Fig. 1 Required Clearance
1. Assemble and operate the machine on a solid
level surface. Position the machine with a
minimum of 24 inches (0.6 meters) of clearance
on each side to allow for ease of mounting and
dismounting. Allow for 79 inches (2.0 meters) of
clearance behind the machine. Leave a minimum
of 19.7 inches (0.5 meters) between two adjacent
units. These dimensions are the recommended
minimum distances.
The actual area for access and passage shall be
the responsibility of the facility and should take
into account this training envelope, Americans
with Disabilities Act Accessibility Guidelines
(ADAAG) requirements and any required local
codes or regulations (www.access-board.gov/
ada).

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2. Do not exceed the maximum allowable weight
limit of:
• 4-TR - 450 lbs. / 204 kg.
3. Familiarize yourself with the location of the
STOP buttons on the console. If you experience
difficulties during the workout, pushing the STOP
button will bring the machine to a stop.
4. Lock your treadmill when not in use. Use the
Lockout EN option in MAINTENANCE MODE
to enable or disable treadmill lockout. When
the treadmill is locked, the display shows the
message “TREADMILL LOCKED, PRESS 0 TO
ENTER ID”. The user must press “0”, enter the
3-digit ID number (default=999), then press
ENTER to unlock the treadmill. The treadmill will
then operate as normal (NOTE: The treadmill will
lock back up if it is idle for 30 seconds).
5. Do not operate the machine if the motor shroud
is removed or if the power cord is damaged in
any manner. Keep all air openings free from dirt
or any material that would block the flow of air to
the motor.
6. The safety and integrity of this machine can only
be maintained when the equipment is regularly
examined for damage and wear and repaired.
It is the sole responsibility of the owner of this
equipment to ensure that regular maintenance
is performed. Worn or damaged parts must be
replaced immediately or the equipment removed
from service until the repair is made.
7. Caution: unit is heavy and requires two people
for assembly.
8. After assembly, a complete visual inspection,
and test of the features and functions of the
assembled treadmill must be made prior to use.
9. For complete instructions refer to the Owner’s
Manual.
SAVE THESE INSTRUCTIONS

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Fig. 2 15” OpenHub Console shown
SKU: 9-3613 110V, 15AMP, UL/CSA
9-3614 220V, UL/CSA/CE
Desc: 4-TR Treadmill
Unit Weight Width Length Height Belt Width
Max User
Weight
873 lbs
396 kg
32 in
81 cm
82 in
208 cm
60.5 in
154 cm
21.5 in
55 cm
0-450 lbs
0-204 kg
PRODUCT SPECIFICATIONS

Page 5
Other Consoles
Fig. 3 10” Touchscreen Console
Fig. 4 LCD Console

Page 6
H
D
L
M
E
G
C
A
I
B
F
JK
Fig. 5 4-TR Features, 15” OpenHub Console Shown
PART IDENTIFICATION
# Part # Part # Part
AConsole FSafety Stop (Cord) KFoot
BFront Handlebar GMoving Surface LElevation Frame
CHeart Rate Grips HDeck MMotor Shroud
DSafety Stop (Button) IRear Roller Shroud
EHandrail JRear Roller

Page 7
PROCEDURE
1. Unpack all parts and inspect for
damage.
2. Install left upright handrail (740-9452-
XX) onto frame using a 13mm socket
to secure two pieces each of the M8
x 70mm (110-4075) and M8 x 20mm
(110-4076) hex head screws. DO NOT
FULLY TIGHTEN
If installing the 4TR 15”
Embedded Touchscreen Console, use
the install instructions in the console
manual 620-8816 instead.
Fig. 6
Assembly instructions cover either 10” touchscreen or LCD console. For 15” Embedded, please see the
console manual 620-8816 for additional wiring and configuration information.
Required Tools:
• 13mm Socket
• Torque Wrench
• 5mm Allen Key
• #2 Phillips Screwdriver
• 3/4” Open-ended Wrench
• 9/16” Open-ended Wrench
IF INSTALLING PVS - PLEASE REFER TO PVS INSTALL INSTRUCTIONS FOR ROUTING THE COAX
CABLE BEFORE CONTINUING WITH UNIT BASE ASSEMBLY.
ASSEMBLY
SCAN TO WATCH A VIDEO
SHOWING THE ASSEMBLY
OF THIS TREADMILL

Page 8
3. Route the wires up through the right-
side upright handrail (740-9453-XX)
using chaser wire.
Fig. 7
4. Install right upright handrail onto frame
using a 13mm socket to secure two
pieces each of the M8 x 70mm (110-
4075) and M8 x 20mm (110-4076)
hex head screws. DO NOT FULLY
TIGHTEN
Fig. 8
5. Route the data and coax cable bundle
through the right-side beauty ring (020-
7911-XX ) (BE CAREFUL OF RING
ORIENTATION), up into the right-side
and through the handrail weldment
(740-9458-XX), and finally out of the
weldment neck.
Note: The handrail may need to
be lifted to have enough slack to pull
the wire bundle out of the neck of the
weldment.
Fig. 9

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6. Place the left-side beauty ring onto the
left upright handrail (BE CAREFUL
OF RING ORIENTATION), set the
right-side beauty ring in place on the
right-side upright handrail, then put the
handrail weldment onto the top of the
upright handrails (BE CAREFUL NOT
TO PINCH WIRE BUNDLE).
Fig. 10
7. Secure the handrail weldment to the
upright handrails using a 5mm allen key
and eight (8) of the M8 x 12mm screws
(740-8168)
TORQUE TO 12-15 lb-ft /16-20 Nm
Fig. 11
8. Fully tighten all screws securing upright
handrails to frame
TORQUE TO 15-20 lb-ft /20-27 Nm
TORQUE TO
15-20 lb-ft /20-27 Nm
Fig. 12

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9. Using a 13mm socket, secure the
console mount (020-7924) to the
handrail weldment using four (4) pieces
of the M8 x 20mm hex head screws
(110-4076)
TORQUE TO 15-20 lb-ft /20-27 Nm.
Fig. 13
10. Use a #2 phillips screwdriver to loosen
the left-side screw on the front shroud
cover then secure the left-side corner
shroud (740-9405-XX) to the frame
using one (1) piece of the M5 x 18mm
screw (110-4077). Once the shroud
is secure, re-tighten the front shroud
screw. Repeat this step for the right-
side corner shroud (740-9406-XX).
Loosen
Fig. 14
11. Use a #2 phillips screwdriver to secure
the motor shroud (740-9404-XX) to the
frame using four (4) pieces of the M5 x
18mm screws.
Fig. 15

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12. Secure the side bed shroud to the
frame using one (1) piece of the M5 x
18mm screw then slide the left side bed
bridge cap (740-9451-XX) into the gap
between the left side bed cover and top
shroud.
13. Use a #2 phillips screwdriver to secure
the cap to the frame using one (1) piece
of the M5 x 18MM screw. Repeat Steps
11+12 for the right side bed cover and
bridge cap.
Fig. 16
14. Check to ensure that both left and right
rear feet are attached to the unit. If a
foot is missing, be sure to check the
packaging.
Caution: Two persons may be
needed to perform this step safely.
Fig. 17
15. Use a 9/16” open-ended wrench
to adjust both leveling feet until the
treadmill is stable and level. Then use a
3/4” open ended wrench to tighten the
lock nuts to secure the feet.
Fig. 18

Page 12
16. Use a #2 phillips screwdriver to remove
the small back panel (020-7927-XX)
from the back console shroud (701-
0326-XX)
Fig. 19
17. Set the back console shroud into
position on the console mount then
reattach the back panel removed in
Step 16.
Fig. 20
18. Use a #2 phillips screwdriver and attach
the back shroud of the console to the
console mount using eight (8) of the #8-
18 x 3/4” screws (110-3402).
Fig. 21

Page 13
19. Plug the three cables from Fig. 22 into
the console as indicated in Fig. 23.
Note: Lines E & F indicate the wiring
path from the board to the rear console
jacks.
B
A
D
(Green/White)
C
(Red/Black)
Fig. 22 Wiring from Neck of Unit
A
D
B
C
E
F
Fig. 23 Console Connections
20. Use a #2 phillips screwdriver to attach
the console front to the back shroud
(701-0325-XX).
Fig. 24

Page 14
21. Plug the power cord
(220-0276 OR 220-0279 ) into the
power inlet.
Fig. 25
22. Ensure no one is standing on the
treadmill.
23. Install Console. For 10” touchscreen,
skip ahead to page 16.
10” LCD CONSOLE
a. On the numeric keypad, press
and hold the , and
keys together. The Service Menu
will display.
Fig. 26
b. Use direction buttons to navi-
gate.
c. Press the button to enter
Calibration & Setup mode.
Fig. 27

Page 15
d. Use the arrow keys to select
“Calibration”, then press the
button.
Fig. 28
e. Press the button again and
the treadmill will run both the ele-
vation and speed calibrations.
WARNING: Do not stand on
moving surface during calibration.
Fig. 29

Page 16
10” TOUCHSCREEN CONSOLE
a. Touch the top left corner, then
the center and then the top left
corner again. The Service Menu
will display.
b. Tap Calibration & Setup.
Fig. 30
c. Tap Calibration
Fig. 31
d. Tap Calibration and the treadmill
will run both the elevation and
speed calibrations.
WARNING: Do not stand on
moving surface during calibration.
Fig. 32
24. Installation is Complete.

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SUPPORT & SERVICE
For Technical Support, Service, Parts Orders or any Customer Service needs, please contact us direct by phone,
email, or through our 24 hour support site:
To help us support you, please provide the following information when requesting assistance with your equipment:
Facility Name & Address Product Serial Number Description of Issue
Our goal is to provide fast, reliable support to all your product support requests. We strive to answer all support
requests under an average hold time of 3 minutes, all support emails within 1 business day and all field service
requests within 48 hours.
PREVENTATIVE MAINTENANCE
Protect your product & assure it always runs like new with a Core Advantage Preventative Maintenance or Extended
Warranty Package. Contact your service manager for more information: [email protected]
To request access visit:
SUPPORT.COREHANDF.COM
• General Inquiries
• Warranty Registration
• Preventative Maintenance
• Service Requests
• Parts Orders
• Automated partner payment
• Product technical library
• Transparency on service performance
• Real time communication
OFFERS 24-HOUR SELF SERVICE ACCESS TO:
Core Connect is your portal to all things service! Whether you need to
order parts or register your warranty, Core Connect is the most effective
way to get what you need fast and keep your facility operating smoothly.
CORE CONNECT
GLOBAL SUPPORT CENTER
4400 NE 77th Avenue, Suite 300 Vancouver, WA 98662
Tel: [phone] • [phone] • [email protected]
Warranty information: https://corehandf.com/warranty

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© 2020 CORE HEALTH & FITNESS LLC PART NUMBER 620-8653, REV E
All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered
trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.