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  9. Stryker CUB FL19H User manual

Stryker CUB FL19H User manual

CCUUBB®® PPeeddiiaattrriicc CCrriibb
MMaaiinntteennaannccee MMaannuuaall
FL19H (1900)
EN
1900-009-002 Rev AA.6 2022-05
TTaabbllee ooff CCoonntteennttss
Warning/Caution/Note Definition ..............................................................................................................................4
Summary of safety precautions ................................................................................................................................4
Introduction for service .............................................................................................................................................5
Expected service life ...............................................................................................................................................5
Contact information.................................................................................................................................................5
Serial number location.............................................................................................................................................5
Fixed endrail installation ...........................................................................................................................................6
Siderail/endrail verification for adjustable rails only ....................................................................................................6
Access door verification for moving access doors only ...............................................................................................6
Scale system calibration..........................................................................................................................................6
Scale system verification .........................................................................................................................................8
Preventive maintenance ...........................................................................................................................................9
Grease points .......................................................................................................................................................10
Scale system error codes .......................................................................................................................................11
Service ....................................................................................................................................................................13
Protecting against electrostatic discharge (ESD) .....................................................................................................13
Caster replacement, fixed base..............................................................................................................................13
Caster replacement, hydraulic base........................................................................................................................14
Arm assembly replacement, fifth wheel, fixed base ..................................................................................................15
Arm assembly replacement, fifth wheel, hydraulic base............................................................................................16
Caster replacement, fifth wheel ..............................................................................................................................17
Neutral guide plate replacement.............................................................................................................................18
Brake/steer pedal replacement ..............................................................................................................................19
Brake bar replacement, hydraulic base...................................................................................................................19
Brake adjustment, hydraulic base...........................................................................................................................21
Hydraulic jack replacement, hydraulic base.............................................................................................................21
Hydraulic fluid level check, hydraulic base ..............................................................................................................22
Constant flow jack descent rate adjustment, hydraulic base .....................................................................................23
Removing excess air from the hydraulic system, hydraulic base ...............................................................................24
Poppet valve replacement, hydraulic base ..............................................................................................................24
Check valve replacement, hydraulic base ...............................................................................................................24
Adjustable pressure compensated (P.C.) valve replacement, hydraulic base .............................................................25
Pump pedal replacement, hydraulic base................................................................................................................26
Uni-lower pedal replacement, hydraulic base ..........................................................................................................26
Scale membrane replacement ...............................................................................................................................27
Accessory bracket cover replacement, scale option .................................................................................................28
Scale control board replacement ............................................................................................................................28
Load cell replacement ...........................................................................................................................................29
Angle sensor replacement, scale option..................................................................................................................31
Battery replacement, scale option ..........................................................................................................................32
Head section replacement .....................................................................................................................................32
Head section pneumatic cylinder replacement.........................................................................................................33
Head section assist cable replacement...................................................................................................................34
Head section support arm replacement...................................................................................................................35
Head section activation lever replacement ..............................................................................................................35
Litter removal, fixed base.......................................................................................................................................36
Litter removal, hydraulic base ................................................................................................................................37
Siderail/endrail handle assembly replacement.........................................................................................................38
Endrail central column assembly replacement.........................................................................................................39
Endrail central column spring replacement..............................................................................................................41
Siderail central column assembly replacement for rails with moving access doors......................................................42
Siderail central column spring replacement for rails with moving access doors...........................................................44
Siderail central column assembly replacement for rails with fixed access doors .........................................................46
Upper plastic cover replacement for endrails or siderails with moving access doors ...................................................48
1900-009-002 Rev AA.6 1 EN
Upper plastic cover replacement for endrails or siderails with fixed access doors .......................................................48
Lower plastic cover replacement ............................................................................................................................49
Rail support rolling bearing replacement .................................................................................................................49
Rail assist cable replacement.................................................................................................................................50
Access door replacement ......................................................................................................................................52
Access door upper cover replacement....................................................................................................................53
Access door lower cover replacement ....................................................................................................................53
Access door hinge replacement .............................................................................................................................54
Access door release knob replacement ..................................................................................................................54
Access door latch replacement ..............................................................................................................................55
Fixed height base....................................................................................................................................................56
Fixed height base with scale option........................................................................................................................58
Fifth wheel assembly option, fixed base.................................................................................................................60
Fixed base frame support without scale option ......................................................................................................62
Fixed base frame support with scale option ...........................................................................................................63
Base hood without IV caddy ...................................................................................................................................65
Hydraulic base assembly........................................................................................................................................66
Hydraulic base brake assembly..............................................................................................................................69
Constant descent jack assembly - QDF5060 .........................................................................................................71
Jack base assembly ...............................................................................................................................................73
Fifth wheel assembly option, hydraulic base..........................................................................................................74
Hydraulic base frame support without scale option................................................................................................76
Hydraulic base frame support with scale option.....................................................................................................78
Hydraulic base labels..............................................................................................................................................80
5th wheel option labels ...........................................................................................................................................81
Litter frame..............................................................................................................................................................82
Siderail assist system .............................................................................................................................................83
Endrail assist system ..............................................................................................................................................85
Head end standard accessory brackets .................................................................................................................87
Foot end standard accessory brackets ..................................................................................................................88
Standard accessory brackets with scale option .....................................................................................................89
Premium accessory brackets with scale option......................................................................................................91
Head section with support arm ...............................................................................................................................93
Head section with lift assist.....................................................................................................................................95
Fixed endrails..........................................................................................................................................................98
Fixed footrail, adjustable headrail without 9 in. double safety lock ........................................................................99
Fixed footrail, adjustable headrail with 9 in. double safety lock ...........................................................................100
Adjustable endrails without 9 in. double safety lock .............................................................................................101
Adjustable endrails with 9 in. double safety lock ..................................................................................................102
Fixed endrail assembly ......................................................................................................................................... 103
Adjustable endrail assembly.................................................................................................................................105
Siderails without access doors and 9 in. double safety lock ................................................................................107
Siderails with access doors and without 9 in. double safety lock .........................................................................108
Siderails without access doors and with 9 in. double safety lock .........................................................................110
Siderails with access doors and with 9 in. double safety lock ..............................................................................111
Siderail common components ..............................................................................................................................112
Fixed access door, right........................................................................................................................................114
Fixed access door, left.......................................................................................................................................... 115
EN 2 1900-009-002 Rev AA.6
Access door, left ................................................................................................................................................... 116
Access door, right .................................................................................................................................................118
Central column without 9 in. double safety lock ...................................................................................................120
Central column with 9 in. double safety lock ........................................................................................................ 122
Access door label color options, U.S. only ........................................................................................................... 124
Stretcher labeling.................................................................................................................................................. 125
Oxygen bottle retaining collar - OL190045 ...........................................................................................................127
Chart holder 2 in. - OL190098, right/OL190099, left ............................................................................................128
IV caddy, fixed height base - OL190047-XXX ......................................................................................................129
IV caddy, hydraulic base - OL190046-XXX..........................................................................................................131
Retracting protective top - FA64074-XXX ............................................................................................................ 133
Protective top with support - FA64183-XXX.........................................................................................................135
Siderail pad, full perimeter - DM64085 .................................................................................................................137
Upright oxygen bottle holder - FA64086...............................................................................................................138
Defibrillator tray - FA64102................................................................................................................................... 139
X-ray cassette holders - FA64069, 3/4 in./FA64076, 1-1/4 in. ............................................................................. 140
Removable IV pole, 1/2 in., Stryker - FA64135 ....................................................................................................141
Removable IV pole, 1/2 in. - FDTSH .................................................................................................................... 142
Two-stage fixed IV pole - FA64083 ......................................................................................................................143
Three-stage fixed IV pole - FA64084....................................................................................................................144
Premium accessory brackets, head end, foot end - FA64107 ............................................................................. 145
Premium accessory brackets ...............................................................................................................................146
Recycling passport ............................................................................................................................................... 148
OL190186W.......................................................................................................................................................148
1900-009-002 Rev AA.6 3 EN
WWaarrnniinngg//CCaauuttiioonn//NNoottee DDeeffiinniittiioonn
The words WWAARRNNIINNGG,CCAAUUTTIIOONN, and NNOOTTEE carry special meanings and should be carefully reviewed.
WWAARRNNIINNGG
Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe
potential serious adverse reactions and safety hazards.
CCAAUUTTIIOONN
Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the
user or patient or damage to the product or other property. This includes special care necessary for the safe and effective
use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse.
NNoottee -- Provides special information to make maintenance easier or important instructions clearer.
SSuummmmaarryy ooff ssaaffeettyy pprreeccaauuttiioonnss
Always read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.
WWAARRNNIINNGG
• Always replace the two bolts. The Scotch-Grip coating is less effective after you tighten or remove the bolts.
• Always have only Stryker service technicians or service personnel trained by Stryker perform this procedure. Failure to
comply can result in serious damage to the bed and or or severe injury to users or patients.
• Always use part number 19-0381 to replace the rail assist cable. Use of a different cable may cause injury to the patient
or user and damage to the product.
CCAAUUTTIIOONN
• Always use ESD protective equipment before you open antistatic bags and service electronic parts.
• Do not place unprotected circuit boards on the floor.
• Do not use hydraulic fluids other than the recommended MMoobbiill™ Aero HFA to avoid the risk of jack damage.
• Do not overtighten the P.C. valve to avoid the risk of valve, O-ring seal, or jack base damage.
• Always use 1.5 VDC alkaline batteries.
• Always remove the batteries from the product during long periods of disuse.
• Always make sure that the sawhorses can support at least 200 lb (91 kg).
• Do not apply too much force to the bolts or they may break.
EN 4 1900-009-002 Rev AA.6
IInnttrroodduuccttiioonn ffoorr sseerrvviiccee
This manual assists you with the service of your Stryker product. Read this manual to service this product. This manual
does not address the operation of this product. See the Operations Manual for operating and use instructions. To view your
Operations Manual online, see https://techweb.stryker.com/.
EExxppeecctteedd sseerrvviiccee lliiffee
The CCUUBB pediatric crib has a 10 year expected service life under normal use conditions and with appropriate periodic
maintenance.
CCoonnttaacctt iinnffoorrmmaattiioonn
Contact Stryker Customer Service or Technical Support at: 1-800-327-0770.
Stryker Medical
3800 E. Centre Avenue
Portage, MI 49002
USA
To view your operations or maintenance manual online, see https://techweb.stryker.com/.
Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support.
Include the serial number in all written communication.
SSeerriiaall nnuummbbeerr llooccaattiioonn
You can find the serial number (A) on the right foot end of the litter frame (Figure 1).
A
FFiigguurree 11 –– SSeerriiaall nnuummbbeerr llooccaattiioonn
1900-009-002 Rev AA.6 5 EN
FFiixxeedd eennddrraaiill iinnssttaallllaattiioonn
Always verify proper operation of all components before you return the product to service. Some products are equipped
with one or both fixed endrails. Products ship with all four rails down. Complete this procedure before you place the product
into service. See instructions provided in the fixed endrail positioning kit. The instructions are in a plastic envelope on the
mattress.
NNoottee -- Products equipped with a fixed endrail are packaged with the endrail down to prevent damage during transportation.
Complete the procedure below to permanently mount the endrail in the upper position.
TToooollss rreeqquuiirreedd::
• None
PPrroocceedduurree
1. Raise the endrail. Hold the endrail in the upper position.
2. Raise the barrel covers.
3. Insert the lock rods in the provided holes.
4. Insert the cotter pins to hold the lock rods in position.
5. Remove any white powder from the barrels and reinstall the barrel covers.
6. Verify the endrail is secure before you place the product into service.
SSiiddeerraaiill//eennddrraaiill vveerriiffiiccaattiioonn ffoorr aaddjjuussttaabbllee rraaiillss oonnllyy
Inspect the following items:
Siderail/endrail handles, handle triggers, and rotational movement operate.
Siderails/endrails raise and lower and lock in the 9 in., 14 in., and upper positions when you raise or lower the rails.
Siderails/endrails automatically stop at the 9 in. position when lowered without interruption (handle kept rotated to the
left or right while lowering the rail) from upper positions. Rotate the handle to the left or right to lower the rail from the
9 in. position to its lowest position under the mattress surface.
NNoottee -- The 9 in. double safety lock may not be present on some products.
AAcccceessss ddoooorr vveerriiffiiccaattiioonn ffoorr mmoovviinngg aacccceessss ddoooorrss oonnllyy
Inspect the following items:
Release knobs operate.
Access doors open, close, and lock.
Both release knobs open and close. Indicators are green when the door is closed and locked. Indicators are yellow
when the door is open. Verify that the access doors are closed and locked when both open and close indicators are
green.
SSccaallee ssyysstteemm ccaalliibbrraattiioonn
NNoottee -- A weight of known amount is required to calibrate the scale system. Use a 100 lb (45 kg) or two 50 lb (22.6 kg)
weights to complete this procedure. The weight(s) must be ± 0.5 lb (0.2 kg) at 50 lb (22 kg) or less or ± 1.0 lb (0.4 kg) at ≥
50 lb (22 kg) when flat to ensure scale system precision. If the weight(s) do not have the required tolerance, a controlled
weighing must be made to determine their weight is within the ± 0.5 lb (0.2 kg) at 50 lb (22 kg) or less or ± 1.0 lb (0.4 kg) at
≥ 50 lb (22 kg) when flat tolerance.
EN 6 1900-009-002 Rev AA.6
A B C
D E F
FFiigguurree 22 –– SSccaallee ccoonnttrrooll ppaanneell
PPrroocceedduurree
1. Press llbb//kkgg (B), CChhaannggee EEqquuiipp.. (D), and WWeeiigghh//OOnn (E) at the same time for at least two seconds and then release.
2. Press llbb//kkgg (B), llbb//kkgg (B), WWeeiigghh//OOnn (E), CChhaannggee EEqquuiipp.. (D), and llbb//kkgg (B) in order. The display (A) should read
"CCbbrr??".
3. Press WWeeiigghh//OOnn (E). "FF" or "HH" appears on the display.
4. Press llbb//kkgg (B) to toggle between "FF" and "HH". Select the proper setting for the base style of the product. F is for fixed
base and H is for hydraulic base.
5. Press WWeeiigghh//OOnn (E) to confirm the selection.
NNoottee -- Fixed base products only require the four load cells to be calibrated (steps 6 to 12). Once step 12 is completed,
"CCbbrr??" appears on the display. Press ZZeerroo (C) for at least two seconds to return the scale to normal operation.
6. The previous calibration weight appears on the display. Enter the new weight value to be calibrated. Press llbb//kkgg (B) or
CChhaannggee EEqquuiipp.. (D) for at least two seconds to quickly increase or decrease the weight. Round the value to the nearest
0.1 lb. Example: 100.58 lb rounds to 100.6 lb; 100.54 lb rounds to 100.5 lb.
7. Press WWeeiigghh//OOnn (E) to confirm the calibration weight value.
8. Bring the litter to the flat (0° ±0.5°) position and make sure that there is no weight on the product. Wait five seconds and
press WWeeiigghh//OOnn (E). The analog-to-digital converter (ADC) is now calibrated.
NNoottee -- The messages "MMoovveemmeenntt" or "EErrrroorr" may appear on the display when you calibrate the scale. This indicates
the product moved too much during the process or that the measurement taken is in error. If this occurs, perform
calibration again.
9. "FF--LL" appears on the display. Place the weight(s) on the foot left corner of the litter and wait five seconds. Press WWeeiigghh//
OOnn (E).
10."RR--rr" appears on the display. Place the weight(s) on the foot right corner of the litter and wait five seconds. Press
WWeeiigghh//OOnn (E).
11."HH--rr" appears on the display. Place the weight(s) on the head right corner of the litter and wait five seconds. Press
WWeeiigghh//OOnn (E).
12."HH--LL" appears on the display. Place the weight(s) on the head left corner of the litter and wait five seconds. Press
WWeeiigghh//OOnn (E). If calibrating a fixed base product, the procedure ends here and "CCbbrr??" appears on the display. See the
note following step 5.
13.Make sure that the litter is in the flat (0° ±0.5°) position and there is no weight on the product.
14."10° 0 lb" appears on the display. Move the product to the maximum Trendelenburg position (+10°, head down, foot up),
with no weight on it and wait five seconds. Press WWeeiigghh//OOnn (E).
1900-009-002 Rev AA.6 7 EN
15."10°
" appears on the display. With the product still in the maximum Trendelenburg position, place the weight(s) at
the foot end of the litter, in the center, and wait five seconds. Press WWeeiigghh//OOnn (E).
16."-10°
" appears on the display. With the weight(s) still at the foot end of the product, in the center, move the
product to the maximum reverse Trendelenburg position (-10°, head up, foot down), and wait five seconds. Press
WWeeiigghh//OOnn.
17."-10°
" appears on the display. With the product still in the maximum reverse Trendelenburg position, remove the
weight(s) and wait five seconds. Press WWeeiigghh//OOnn.
18."CCbbrr??" appears on the display. Press ZZeerroo (C) for at least two seconds to return the scale to normal operation.
19.Check the scale system calibration by using a known weight with a tolerance of ± 0.5 lb (0.2 kg) at 50 lb (22 kg) or less
or ± 1.0 lb (0.4 kg) at ≥ 50 lb (22 kg) when flat. Place the weight in the center of the litter and take measurements in the
flat (0°), maximum Trendelenburg (+10°), and maximum reverse Trendelenburg (-10°) positions. Make sure that the
measurements taken are within the ± 0.5 lb (0.2 kg) at 50 lb (22 kg) or less or ± 1.0 lb (0.4 kg) at ≥ 50 lb (22 kg)
tolerance.
SSccaallee ssyysstteemm vveerriiffiiccaattiioonn
Complete the procedure below to verify proper operation of the scale system.
1. Press and release WWeeiigghh//OOnn (E). A weight will appear on the scale display four to ten seconds later.
NNoottee -- The
icon may appear at any time when you use the scale. This icon indicates that the scale is unable to
take a reading of the patient’s weight because the product is unstable. Stabilize the product and repeat the step.
2. Press and hold ZZeerroo for at least two seconds. A 0.0 lb/kg weight should appear on the display four to ten seconds later.
3. Press WWeeiigghh//OOnn (E) to reactivate the scale. The scale automatically shuts off after 30 seconds of inactivity, except
during the Change Equipment procedure where the delay is three minutes.
4. Press llbb//kkgg (B) to switch from one unit of measurement to the other. You can display the weight reading in pounds (lb)
or kilograms (kg).
NNoottee -- You can deactivate llbb//kkgg (B) to prevent inadvertent use of the key. Press and hold llbb//kkgg (B) and MMeemmoorryy (F) for
at least two seconds. Repeat to reactivate.
5. Place a known weight on the mattress and press WWeeiigghh//OOnn. A weight reading will be displayed four to ten seconds
later. Make sure that the product is flat and the weight displayed is accurate to ± 0.5 lb. (0.2 kg) at 50 lb. (22 kg) or less
and ± 1.0 lb. (0.4 kg) at ≥50 lb. (22 kg) of the actual weight. If not, perform the
Scale system calibration
(page 6)
procedure.
6. Press WWeeiigghh//OOnn (E) to store a weight reading. Press and hold MMeemmoorryy (F) for at least two seconds. Release the button
when "Memory" appears on the display. The previous load weight should now be stored in memory.
7. Press WWeeiigghh//OOnn (E) to erase a stored weight. Press and hold MMeemmoorryy (F) and ZZeerroo for at least two seconds. The
value stored is zeroed when the keys are released and “0.0 lb/kg” appears on the display.
8. To add or remove equipment when a patient is on the product, press WWeeiigghh//OOnn (E). A weight reading appears on the
display four to ten seconds later.
9. Press CChhaannggee EEqquuiipp.. (D). "Change Equipment" appears on the display four to ten seconds later. Add or remove the
extra equipment and press CChhaannggee EEqquuiipp.. (D). The weight of the initial load should display within ± 0.5 lb. (0.2 kg) at
50 lb. (22 kg) or less and within ± 1.0 lb. (0.4 kg) at ≥ 50 lb. (22 kg) when flat.
EN 8 1900-009-002 Rev AA.6
PPrreevveennttiivvee mmaaiinntteennaannccee
Remove product from service before you perform the preventive maintenance inspection. Check all items listed during
annual preventive maintenance for all Stryker Medical products. You may need to perform preventive maintenance checks
more often based on your level of product usage. Service only by qualified personnel.
NNoottee -- Clean and disinfect the exterior of the mattress before inspection, if applicable.
Inspect the following items:
All welds
All fasteners are secure
Casters lock with brake pedal applied
Casters are secure and swivel
Casters are free of wax and debris
Brake mechanism works
Steer function works
Check skins for cracks
Fowler raises, lowers, and latches in place
Trendelenburg/reverse Trendelenburg operates
Hydraulic jacks are holding
No leaks at hydraulic connections
Hydraulic jack oil level sufficient
Lubricate where required
IV pole option is intact and adjusts and latches in all positions
Oxygen bottle holder option is intact
No rips or cracks in the matttress cover
Accessories and mounting hardware are in good condition
Display housing is intact and not damaged (scale system option)
Load cells are intact and not damaged (scale system option)
Calibrate scale (scale system option)
Replace siderail assist cable every five years
Replace siderail central column spring every four years
Siderail/endrail handle triggers and rotates
Siderails/endrails raise, lower, and lock in the 9 in., 14 in., and 26 in. position
Siderails/endrails stop at the 9 in. position when lowered (option)
Access doors open, close, and lock (option)
Foot prop intact and operable
Foley bag hooks intact
No rips or cracks in mattress cover
Ground chain is clean, intact, and has at least two links touching the floor
1900-009-002 Rev AA.6 9 EN
Product serial number:
Completed by:
Date:
GGrreeaassee ppooiinnttss
1. Apply OG2 grease (M0027) to the brake bar rod surface (A) (Figure 3).
A
FFiigguurree 33 –– BBrraakkee bbaarr rroodd
2. If dry, apply a thin layer of OG2 grease (M0027) to the jack springs (B) (Figure 4).
B
C
FFiigguurree 44 –– JJaacckk sspprriinnggss aanndd ddeesscceenntt vvaallvvee ppiinnss
3. Apply OG2 grease (M0027) to the descent valve pins (C) (Figure 4).
EN 10 1900-009-002 Rev AA.6
SSccaallee ssyysstteemm eerrrroorr ccooddeess
EErrrroorr ccooddee EErrrroorr ddeeffiinniittiioonn RReeccoommmmeennddeedd aaccttiioonn
Error - E01 Load detected does not match the
calibration procedure step. This error
may occur during the individual load
cell calibration.
• Verify the calibration weight is in
the proper corner for the calibration
step.
• Verify the load cell cables are
connected to the control board.
Error - E02 Load cell is installed upside down.
This error may occur during the
individual load cell calibration.
• Verify the load cell is installed. The
error will be where the weight is
currently located on the litter. See
Load cell replacement
(page 29).
Error - E03 At least one load cell gives an
impossible reading. This error may
occur during normal scale system
operation.
• Verify the load cell cable is not cut
or severed.
• Verify the load cell cables are
connected to the control board.
• Contact Technical Support if the
problem persists.
Error - E05 Weight on the scale exceeds the
maximum capacity. This error may
occur during normal scale system
operation.
• Do not use the scale system when
the patient weight exceeds 100 lb
(54.4 kg).
Error - E10 Angle sensor not detected. This error
may occur during normal scale system
operation.
• Verify the angle sensor connection
to the control board.
• Verify the cable is not cut or
severed.
• Contact Technical Support if the
problem persists.
Error - E11 Measured angle values are outside
target range. This error may occur
when calibrating the scale in relation to
the litter angle.
• Make sure that the position of the
weight corresponds to the position
detailed in the procedure.
• Verify the angle sensor connection
to the control board.
• Restart the calibration process.
• Contact Technical Support if the
problem persists.
Error - E12 Weight measurement taken does not
correspond to the current angle
reading. This error may occur during
normal scale system operation.
• Verify the angle sensor connection
to the control board.
• Recalibrate the scale system.
Error - E13 Angle reading has the wrong sign.
Trendelenburg is positive and reverse
Trendelenburg is negative. This error
may occur during the calibration of the
scale system.
• Verify the angle sensor is installed
in the proper location.
• Make sure that the angle sensor is
installed in the proper location.
1900-009-002 Rev AA.6 11 EN
EErrrroorr ccooddee EErrrroorr ddeeffiinniittiioonn RReeccoommmmeennddeedd aaccttiioonn
Error - E15 The analog-to-digital converter (ADC)
response timed out. This error may
occur during the calibration of the
ADC.
• Restart the calibration process.
• Contact Technical Support if the
problem persists.
Error - E16 The analog-to-digital converter (ADC)
response timed out or the
measurement exceeds the capacity of
the ADC. This error may occur during
normal scale system operation. If this
error did not occur in conjunction with
Error - E03, a defective control board
or load cell may the cause of the error.
• Verify the load cell cables are
connected to the control board.
• Verify the load cell cables are not
cut or severed.
• Contact Technical Support if the
problem persists.
Error - E17 The weight measurement taken
exceeds 999.9 lb or kg. A defective
control board or load cell may be the
cause of this error. This error may
occur during normal scale system
operation.
• Verify the load cell cables are
connected to the control board.
• Verify the load cell cables are not
cut or severed.
• Contact Technical Support if the
problem persists.
NNoottee -- Location of the cells in relation to the number it is associated with in the cell verification module:
• Cell 0 - foot right
• Cell 1 - head right
• Cell 2 - head left
• Cell 3 - foot left
EN 12 1900-009-002 Rev AA.6
SSeerrvviiccee
PPrrootteeccttiinngg aaggaaiinnsstt eelleeccttrroossttaattiicc ddiisscchhaarrggee ((EESSDD))
CCAAUUTTIIOONN
• Always use ESD protective equipment before you open antistatic bags and service electronic parts.
• Do not place unprotected circuit boards on the floor.
NNoottee -- Always ship the circuit boards back to Stryker. Use the antistatic bag that the new board was originally shipped in.
The electronic circuits in the product are completely protected from static electricity damage when factory assembled.
Always use adequate static protection when you service the electronic systems of the product. All service personnel must
use static protection whenever they touch wires.
Sample antistatic protection equipment includes:
• Antistatic wrist strap
• Grounding plug
• Test lead with a banana plug on one end and an alligator clip on the other end
Make sure that you follow the ESD manufacturer’s instructions for appropriate protection against static discharge.
CCaasstteerr rreeppllaacceemmeenntt,, ffiixxeedd bbaassee
TToooollss rreeqquuiirreedd::
• Floor jack
• 3/4” socket
• (2) Bungee cords (or equivalent)
• Stryker special key (19-0803Z)
PPrroocceedduurree::
1. Raise all siderails to the highest position.
2. Lift the base hood.
3. Separate the VVeellccrroo® fasteners that secure the base hood to the base.
4. Using bungee cords, support the base hood.
5. Using a floor jack, raise the end of the product near the caster that needs repair approximately nine inches off the floor.
6. Using the Stryker special key (19-0803Z) and a 3/4” socket, remove the locknut and washer (A) that secure the caster
(B) to the base (Figure 5). Discard the caster. Save the locknut and washer.
1900-009-002 Rev AA.6 13 EN
B
A
FFiigguurree 55 ––
7. Reverse steps to reinstall.
8. Verify proper operation before you return the product to service.
CCaasstteerr rreeppllaacceemmeenntt,, hhyyddrraauulliicc bbaassee
TToooollss rreeqquuiirreedd::
• Floor jack
• 3/4” socket
• 11/16” socket
• 3/4” combination wrench
• 5/8” combination wrench
• (2) Bungee cords (or equivalent)
PPrroocceedduurree::
1. Raise all siderails to the highest position.
2. Lift the base hood.
3. Separate the VVeellccrroo® fasteners that secure the base hood to the base.
4. Using bungee cords, support the base hood.
5. Using a floor jack, raise the end of the product near the caster that needs repair approximately nine inches off the floor.
6. Using a 5/8” combination wrench and 11/16” socket, remove the nut and bolt that secure the caster to the caster horn
(A) (Figure 6). Save the nut and bolt.
7. Using a 3/4” socket and 3/4” combination wrench, remove the locknut (B), base hood support (C), caster adjusting
socket, washer, and bolt that secure the caster to the base (Figure 6). Discard the caster. Save all other parts.
EN 14 1900-009-002 Rev AA.6
A
B
C
FFiigguurree 66 –– CCaasstteerr aasssseemmbbllyy rreeppllaacceemmeenntt
8. Reverse steps to reinstall.
9. Verify proper operation before you return the product to service.
AArrmm aasssseemmbbllyy rreeppllaacceemmeenntt,, ffiifftthh wwhheeeell,, ffiixxeedd bbaassee
TToooollss rreeqquuiirreedd::
• # 2 Phillips screwdriver
• (2) 1/2” combination wrench
• 1/2” socket
• 3/16” Allen wrench
• (2) Bungee cords (or equivalent)
PPrroocceedduurree::
1. Raise the litter and the rails to the highest position.
2. Apply the brakes.
3. Lift the base hood.
4. Separate the VVeellccrroo® fasteners that secure the base hood to the base.
5. Using bungee cords, support the base hood.
6. Using a 1/2” combination wrench and 1/2” socket, remove the four locknuts (B) and four bolts (A) that secure the fifth
wheel assembly to the support plates (C, M) (Figure 7). Lower the assembly to the ground and remove the assembly
from underneath the base frame. Save the locknuts and bolts.
7. Using two 1/2” combination wrenches, remove the locknut and bolt (D) that secure the caster to the wheel arms (E)
(Figure 7). Remove and save the caster. Save the locknut and bolt.
8. Move the left support plate toward the brake/steer pedal (F) to disengage the swing arm and torsion lever assembly
from the support plates (Figure 7).
1900-009-002 Rev AA.6 15 EN
9. Using a 1/2” combination wrench, remove the locknut (G) that secures the spring hook to the bolt (Figure 7). Save the
locknut.
10.Using two 1/2” combination wrenches, remove the two locknuts (J), four shoulder spacers, and two bolts (H) that secure
the top part of the counter lever to both fifth wheel torsion levers (Figure 7). Save the locknuts, spacers, and bolts.
11.Using a 1/2” combination wrench and a 3/16” Allen wrench, remove the two locknuts (L) and two bolts (K) that secure
the torsion levers to both ends of the fifth wheel shaft (Figure 7). Save the locknuts and bolts.
NNoottee -- Mark the positions of the torsion lever and the fifth wheel shaft relative to each other for reinstallation.
D
A
A
B
B
C
M
E
F
G
H
H
J
J
K
L
FFiigguurree 77 ––
12.Remove and discard the wheel arm assembly.
13.Install the fifth wheel on the new wheel arm assembly.
14.Reverse steps to reinstall.
15.Verify proper operation before you return the product to service.
AArrmm aasssseemmbbllyy rreeppllaacceemmeenntt,, ffiifftthh wwhheeeell,, hhyyddrraauulliicc bbaassee
TToooollss rreeqquuiirreedd::
• (2) 1/2” combination wrench
• 1/2” socket
• 3/16” Allen wrench
• (2) Bungee cords (or equivalent)
PPrroocceedduurree::
1. Raise the litter and the rails to the highest position.
2. Apply the brakes.
3. Lift the base hood.
4. Separate the VVeellccrroo® fasteners that secure the base hood to the base.
5. Using bungee cords, support the base hood.
6. Using two 1/2” combination wrenches, remove the locknut (N), nylon shoulder spacer (P), washer (R) and bolt (S) that
secure the connecting rod to the brake pedal shaft (Figure 8). Save the locknut, spacer, washer, and bolt.
EN 16 1900-009-002 Rev AA.6
7. Using a 1/2” combination wrench and 1/2” socket, remove the four locknuts (B) and four bolts (A) that secure the fifth
wheel assembly to the support plates (C, M) (Figure 8). Lower the assembly to the ground and remove the assembly
from underneath the base frame. Save the locknuts and bolts.
8. Using two 1/2” combination wrenches, remove the locknut and bolt (D) that secure the caster to the wheel arms (E)
(Figure 8). Remove and save the caster. Save the locknut and bolt.
9. Move the left support plate toward the brake/steer pedal (F) to disengage the swing arm and torsion lever assembly
from the support plates (Figure 8).
10.Using a 1/2” combination wrench, remove the locknut (G) that secures the spring hook to the bolt (Figure 8). Save the
locknut.
11.Using two 1/2” combination wrenches, remove the two locknuts (J), four shoulder spacers, and two bolts (H) that secure
the top part of the counter lever to both fifth wheel torsion levers (Figure 8). Save the locknuts, spacers, and bolts.
12.Using a 1/2” combination wrench and a 3/16” Allen wrench, remove the two locknuts (L) and two bolts (K) that secure
the torsion levers to both ends of the fifth wheel shaft (Figure 8). Save the locknuts and bolts.
NNoottee -- Mark the positions of the torsion lever and the fifth wheel shaft relative to each other for reinstallation.
D
A
A
B
B
C
M
E
F
G
H
H
J
J
K
L
S
R
N
P
FFiigguurree 88 –– FFiifftthh wwhheeeell aarrmm aasssseemmbbllyy rreeppllaacceemmeenntt
13.Remove and discard the wheel arm assembly.
14.Install the fifth wheel on the new wheel arm assembly.
15.Reverse steps to reinstall.
16.Verify proper operation before you return the product to service.
CCaasstteerr rreeppllaacceemmeenntt,, ffiifftthh wwhheeeell
TToooollss rreeqquuiirreedd::
• (2) 1/2” combination wrench
• (2) Bungee cords (or equivalent)
PPrroocceedduurree::
1. Raise the litter and the rails to the highest position.
2. Apply the brakes.
3. Lift the base hood.
1900-009-002 Rev AA.6 17 EN
4. Separate the VVeellccrroo® fasteners that secure the base hood to the base.
5. Using bungee cords, support the base hood.
6. Using two 1/2” combination wrenches, remove the locknut (C) and bolt (B) that secure the caster (A) to the wheel arms
(Figure 9). Discard the caster. Save the locknut and bolt.
A
C
B
FFiigguurree 99 –– FFiifftthh wwhheeeell ccaasstteerr rreeppllaacceemmeenntt
7. Reverse steps to reinstall.
8. Verify proper operation before you return the product to service.
NNeeuuttrraall gguuiiddee ppllaattee rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 3/8” combination wrench
• #2 Phillips screwdriver
• (2) Bungee cords (or equivalent)
PPrroocceedduurree::
1. Raise the litter and the rails to the highest position.
2. Apply the brakes.
3. Lift the base hood.
4. Separate the VVeellccrroo® fasteners that secure the base hood to the base.
5. Using bungee cords, support the base hood.
6. Using a #2 Phillips screwdriver and a 3/8” combination wrench, remove the two locknuts (B) and two screws (E) that
secure the neutral guide plate (C) to the left support plate (D) (Figure 10). Save the locknuts and screws.
EN 18 1900-009-002 Rev AA.6

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