Stryker KAPADO Series User manual

KKAAPPAADDOO aanndd KKAAPPAADDOO--XX SSeerriieess SSttrreettcchheerr
MMaaiinntteennaannccee MMaannuuaall
6350
EN
SK 6350 Rev 03 2021/01

SSyymmbboollss
Refer to instruction manual/booklet
Operating instructions/Consult instructions for use
General warning
Caution
Warning; crushing of hands
No pushing
Do not lubricate
Catalogue number

Serial number
 
For US Patents see www.stryker.com/patents
CE mark
Authorized representative in the European Community
European medical device
XXXX
Manufacturer (XXXX indicates year of manufacture)
Safe working load
Maximum patient weight
Mass of equipment with safe working load
Type B applied part
Wash by hand
SK 6350 Rev 03 EN

Do not tumble dry
Do not dry clean
Do not iron
Allow to completely air dry
Chlorinated bleach
Lubricate
EN SK 6350 Rev 03

TTaabbllee ooff CCoonntteennttss
Warning/Caution/Note Definition ..............................................................................................................................3
Summary of safety precautions ................................................................................................................................4
Pinch points............................................................................................................................................................4
Introduction ...............................................................................................................................................................5
Product Description.................................................................................................................................................5
Indications for use...................................................................................................................................................5
Expected service life ...............................................................................................................................................5
Contraindications....................................................................................................................................................6
Specifications .........................................................................................................................................................6
Product illustration ..................................................................................................................................................8
Applied parts ..........................................................................................................................................................9
Contact information.................................................................................................................................................9
Serial number location...........................................................................................................................................10
Preventive maintenance .........................................................................................................................................11
Retractable fifth wheel lubrication...........................................................................................................................13
Quick reference replacement parts ........................................................................................................................14
Service ....................................................................................................................................................................24
Raising the hood...................................................................................................................................................24
Replacing the hood ...............................................................................................................................................24
Caster assembly replacement................................................................................................................................25
Brake rod replacement ..........................................................................................................................................26
Fifth wheel assembly replacement..........................................................................................................................27
Jack replacement..................................................................................................................................................28
Remove excess air from the hydraulic system .........................................................................................................30
Pump pedal replacement.......................................................................................................................................30
Release pedal adjustment .....................................................................................................................................31
Release pedal replacement ...................................................................................................................................32
Litter top removal ..................................................................................................................................................33
Siderail latch replacement......................................................................................................................................34
X-ray cassette panel replacement - head end, KAPADO-X option.............................................................................35
X-ray cassette panel replacement - foot end, KAPADO-X option...............................................................................36
Fowler gas cylinder replacement, KAPADO-X option ...............................................................................................37
Base assembly .......................................................................................................................................................39
Brake rod assembly - YM-660-320.........................................................................................................................45
Fifth wheel assembly - YM-660-123 .......................................................................................................................46
Lowering pedal assembly - YM-660-315................................................................................................................48
Pump pedal assembly - YM-660-037 .....................................................................................................................49
Litter frame assembly, ST1-X option ......................................................................................................................50
Litter mattress hook ................................................................................................................................................51
Litter assembly, KAPADO-X option........................................................................................................................52
Fowler assembly, KAPADO-X option .....................................................................................................................54
Profile cap and Fowler guide part assembly, ST1-X option ...................................................................................55
Left siderail assembly, ST1-X option - YM-500-002...............................................................................................56
Right siderail assembly, ST1-X option - YM-500-003 ............................................................................................58
Left siderail latch assembly - YM-500-008 .............................................................................................................59
Right siderail latch assembly - YM-500-012...........................................................................................................60
Left spindle assembly - YM-500-006 ......................................................................................................................61
Right spindle assembly - YM-500-010....................................................................................................................62
Left latch spindle assembly - YM-500-007 .............................................................................................................63
SK 6350 Rev 03 1 EN

Right latch spindle assembly - YM-500-009...........................................................................................................64
Corner cover assembly...........................................................................................................................................65
Covers assembly, no options, head end ................................................................................................................67
Covers assembly with IV pole and pop-up push handles, head end .....................................................................68
Defibrillator tray assembly ......................................................................................................................................69
Two-stage IV pole assembly ..................................................................................................................................70
Three-stage IV pole assembly................................................................................................................................71
Push handle assembly, head end ..........................................................................................................................72
ST1 basic mattress 8 cm - 6300-0-100...................................................................................................................73
ST1 basic mattress 10 cm - 6300-0-102 ................................................................................................................74
ST1 mattress with flame barrier 8 cm - 6300-0-103 ...............................................................................................75
ST1 mattress with flame barrier 10 cm - 6300-0-104 .............................................................................................76
EN 2 SK 6350 Rev 03

WWaarrnniinngg//CCaauuttiioonn//NNoottee DDeeffiinniittiioonn
The words WWAARRNNIINNGG,CCAAUUTTIIOONN, and NNOOTTEE carry special meanings and should be carefully reviewed.
WWAARRNNIINNGG
Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe
potential serious adverse reactions and safety hazards.
CCAAUUTTIIOONN
Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the
user or patient or damage to the product or other property. This includes special care necessary for the safe and effective
use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse.
NNoottee -- Provides special information to make maintenance easier or important instructions clearer.
SK 6350 Rev 03 3 EN

SSuummmmaarryy ooff ssaaffeettyy pprreeccaauuttiioonnss
Always read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.
CCAAUUTTIIOONN
• Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this
manual.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation
resulting in injury to patient or operator. Modifying the product also voids its warranty.
PPiinncchh ppooiinnttss
FFiigguurree 11 –– PPiinncchh ppooiinnttss ffoorr XX--rraayy ooppttiioonn oonnllyy
EN 4 SK 6350 Rev 03

IInnttrroodduuccttiioonn
This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or
maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance
of this product.
CCAAUUTTIIOONN
• Improper usage of the product can cause injury to the patient or operator. Operate the product only as described in this
manual.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation
resulting in injury to patient or operator. Modifying the product also voids its warranty.
NNoottee
• This manual is a permanent part of the product and should remain with the product even if the product is sold.
• Stryker continually seeks advancements in product design and quality. This manual contains the most current product
information available at the time of printing. There may be minor discrepancies between your product and this manual. If
you have any questions, contact Stryker Customer Service or Technical Support at 1-800-327-0770.
PPrroodduucctt DDeessccrriippttiioonn
The KKAAPPAADDOO and KKAAPPAADDOO--XX Series stretcher is a wheeled device that consists of a platform mounted on a wheeled
frame to support patients in a horizontal position. The stretcher provides the operator with a method to transport patients
within the interior of a healthcare facility by health professionals or trained representatives of the facility. The KKAAPPAADDOO and
KKAAPPAADDOO--XX Series stretcher with the retractable fifth wheel optimizes traction and cornering to improve overall mobility.
IInnddiiccaattiioonnss ffoorr uussee
The stretcher is for use by human patients in a MedSurg setting, including those mildly to critically ill. The stretcher is for
use in hospitals, institutions, and clinics as a short-term outpatient clinical evaluation, treatment, minor procedure, and
short-term outpatient recovery platform. The stretcher may also be used to transport deceased patients within an enclosed
healthcare facility. Operators for the stretcher include healthcare professionals (nurses, nurse aides, and medical doctors)
and bystanders who can use bed motion functions (service or maintenance personnel).
The stretcher may include use in, but is not limited to:
• Emergency department (ED)
• Trauma area
• Post-anesthesia care unit (PACU)
The KKAAPPAADDOO and KKAAPPAADDOO--XX Series stretcher is not for use for long-term (more than 24 hours) inpatient treatment and
recovery.
The stretcher is not for use in a home healthcare environment.
The KKAAPPAADDOO and KKAAPPAADDOO--XX Series stretcher frame, litter mounted accessories, mattresses, and siderails can contact
human skin.
See the specifications table for the intended environmental conditions.
EExxppeecctteedd sseerrvviiccee lliiffee
The KKAAPPAADDOO and KKAAPPAADDOO--XX Series stretcher with X-ray deck option has a 10 year expected service life under normal
use, conditions, and with appropriate periodic maintenance.
The casters have a minimum expected service life of 5 years dependent on normal use, conditions, and with appropriate
periodic maintenance.
SK 6350 Rev 03 5 EN

CCoonnttrraaiinnddiiccaattiioonnss
None known.
SSppeecciiffiiccaattiioonnss
Safe working load indicates the sum of the
patient, mattress and accessory weight 250 kg
Maximum patient weight 215 kg
Overall length 2170 mm ± 10 mm
Overall width (siderails up) 790 mm ± 10 mm
Overall width (siderails down) 735 mm
Height Non X-ray X-ray
Minimum height 560 mm + 15 mm, - 25
mm
610 + 15 mm, - 25 mm
Maximum height 860 ± 10 mm 910 ± 10 mm
Fowler angle 0° to 90° (± 5°)
Trendelenburg/Reverse Trendelenburg +16°/-16° (± 3°)
Minimum
clearance
Nominal 15.4 cm ± 5 mm
Under the hydraulic jacks 4.6 cm ± 5 mm
CCoommppaattiibbllee
mmaattttrreesssseess
66330000--00--110000 66330000--00--110022 66330000--00--110033 66330000--00--110044
Length 193 cm 193 cm 193 cm 193 cm
Width 62 cm 62 cm 62 cm 62 cm
Thickness 8 cm 10 cm 8 cm 10 cm
Weight 3.7 ± 1.0 kg 4.4 ± 1.0 kg 4.3 ± 1.0 kg 4.8 ± 1.0 kg
Foam Polyurethane Polyurethane Polyurethane Polyurethane
Cover Polyurethane and
polyamide coated
polyester
Polyurethane and
polyamide coated
polyester
Polyurethane and
polyamide coated
polyester
Polyurethane and
polyamide coated
polyester
Model with flame
barrier
No No Yes Yes
NNoottee
• See mattress label for applicable flammability standards.
• This product is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous
oxide.
• Specifications listed are approximate and may vary slightly from product to product.
Stryker reserves the right to change specifications without notice.
EN 6 SK 6350 Rev 03

EEnnvviirroonnmmeennttaall ccoonnddiittiioonnss OOppeerraattiioonn SSttoorraaggee aanndd ttrraannssppoorrttaattiioonn
Temperature
100 °F
(38 °C)
50 °F
(10 °C)
122 °F
(50 °C)
14 °F
(-10 °C)
Relative humidity
75%
30%
90 %
20 %
In accordance with the European REACH regulation and other environmental regulatory requirements, the components that
contain declarable substances are listed.
DDeessccrriippttiioonn NNuummbbeerr SSuubbssttaannccee ooff vveerryy hhiigghh ccoonncceerrnn
((SSVVHHCC)) cchheemmiiccaall nnaammee
2 stage IV pole assembly 0785-035-101 bis(2-ethyklhexyl) phthatlate (DEHP)
2 stage IV pole assembly HM-19-108 bis(2-ethyklhexyl) phthatlate (DEHP)
3 stage IV pole assembly 0785-035-200 bis(2-ethyklhexyl) phthatlate (DEHP)
3 stage IV pole assembly HM-19-115 bis(2-ethyklhexyl) phthatlate (DEHP)
SK 6350 Rev 03 7 EN

PPrroodduucctt iilllluussttrraattiioonn
A
B
C
D
E
F
G
H
I
J
K
L
M
B
A
N
ABrake/steer control pedal HPump pedal
BCaster ISiderail
CDefibrillator tray/chart holder J Siderail release handle
D Fowler backrest release handle K Uni-lower pedal
EIV pole LUpright oxygen bottle holder
FPop up push handle MX-ray deck
GPaper roll holder N Antistatic caster
EN 8 SK 6350 Rev 03

AApppplliieedd ppaarrttss
FFiigguurree 22 –– TTyyppee BB aapppplliieedd ppaarrttss
CCoonnttaacctt iinnffoorrmmaattiioonn
Contact Stryker Customer Service or Technical Support at: [phone].
Stryker Medical International
Kayseri Serbest Bölge Şubesi
2. Cad. No:17 38070
Kayseri, Turkey
Email: [email protected]
Phone: + 90 (352) 321 43 00 (pbx)
Fax: + 90 (352) 321 43 03
Web: www.stryker.com
To view your operations or maintenance manual online, see https://techweb.stryker.com/.
Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support.
Include the serial number in all written communication.
SK 6350 Rev 03 9 EN

SSeerriiaall nnuummbbeerr llooccaattiioonn
A
FFiigguurree 33 –– SSeerriiaall nnuummbbeerr llooccaattiioonn
EN 10 SK 6350 Rev 03

PPrreevveennttiivvee mmaaiinntteennaannccee
WWAARRNNIINNGG -- Always inspect the mattress each time you clean the mattress cover. Follow your hospital protocols and
complete preventive maintenance each time you clean the mattress cover. If compromised, remove the mattress from use
and replace the product to prevent cross-contamination.
Remove product from service before you perform the preventive maintenance inspection. Check all items listed during
annual preventive maintenance for all Stryker Medical products. You may need to perform preventive maintenance checks
more often based on your level of product usage. Service only by qualified personnel.
NNoottee -- Clean and disinfect the exterior of the mattress before inspection, if applicable.
Inspect the following items:
Zipper and cover (top and bottom) are free of tears, cuts, or holes
Unzip the cover to check internal components for signs of stains from fluid ingress or contamination
Foam and other components have not degraded or come apart
All welds
All fasteners are secure
All product labels are in place and legible
All weldments (base frame, brake, litter, jack, carriage, IV pole pivot weldment, and push handle weldments) are not
damaged
Siderails move and latch
Siderail latches are secure
Siderail is not damaged
Siderail latch is not damaged, no burrs or debris in latch assembly
Antistatic caster is not worn or damaged
Casters lock with brake pedal applied
Casters are secure and swivel
Casters are free of wax and debris
Casters are not worn or damaged
Caster mounting joint is not damaged
Casters, brake mechanism, and brake rod are not damaged or cracked
Fowler raises, lowers, and latches in place
Fowler does not drift or drop unexpectedly
No leaks at the Fowler backrest cyclinders
Fowler gas cylinder pin is not stuck
Brake/steer pedals are not bent or damaged
Brake mechanism works
Steer function works
Fifth wheel is not worn or damaged and works
Fifth wheel linkage is not bent or overtraveled
No debris or wax buildup in fifth wheel
Carriage bolt is secure
Base frame is not damaged
Pump pedal is not loose, worn, or damaged
SK 6350 Rev 03 11 EN

Hydraulic release pedals are not loose or damaged
Jack release valve is free of dust, debris, does not stick
Jack linkages are not out of adjustment or damaged
Jack adjustment valves and spring work
Jacks are not damaged
Head end and foot end jacks raise and lower at the same time
Litter raises and lowers from all locations
Litter components are in place and not damaged (fastener, holding pin, pin, bushing not backing out, loose, worn out,
or damaged)
Trendelenburg/Reverse Trendelenburg operates from all locations
Check skins for cracks
Hook and loop fastener is in place, intact, and secure
Fowler raises, lowers, and latches in place
Fowler subsystem (handle, wire, base weldment, cylinder, fasteners, etc. ) are not damaged
Hydraulic jacks are holding
No interference between wire and mechanical components on the Fowler backrest
No leaks at hydraulic connections
Lubricate where required
Push handles are not loose or damaged
Body restraints latch and are secure (optional)
IV pole is intact, is not damaged, and adjusts and latches in all positions (optional)
Oxygen bottle holder is intact and opens and closes (optional)
No rips or cracks in the mattress cover
Accessories and mounting hardware are in good condition
Product serial number:
Completed by:
Date:
EN 12 SK 6350 Rev 03

RReettrraaccttaabbllee ffiifftthh wwhheeeell lluubbrriiccaattiioonn
TToooollss rreeqquuiirreedd::
• MPG-3 grease
• Bungee cords
PPrroocceedduurree::
1. Raise the product to the highest position.
A
B
FFiigguurree 44 –– RReettrraaccttaabbllee ffiifftthh wwhheeeell lluubbrriiccaattiioonn
2. Raise the base hood and support the hood with bungee cords.
3. Apply MPG-3 grease to the spring (A) and roller (B) (Figure 4).
4. Remove the bungee cords and lower the hood.
5. Verify proper operation before you return the product to service.
SK 6350 Rev 03 13 EN

QQuuiicckk rreeffeerreennccee rreeppllaacceemmeenntt ppaarrttss
These parts are currently available for purchase. Call Stryker Customer Service: + 90 (352) 321 43 00 (pbx) for availability
and pricing.
KKiitt nnaammee NNuummbbeerr KKiitt ccoonntteennttss
NNuummbbeerr NNaammee QQuuaannttiittyy
Fifth wheel
replacement kit
YM-KIT-100095 HM-05-057 M8 x 25 hexagon
head flange adhesive
applied bolt
3
HM-07-06 M8 large washer -
special
1
YM-660-123 Fifth wheel assembly 1
Low mech, foot end
replacement kit
YM-KIT-100096 YM-660-201 Low mech foot side
wire assembly
1
HM-16-122 Ø20 x 46 x 2 mm
spring
2
HM-11-33 Ø6 rue clip 2
Low mech, head end
replacement kit
YM-KIT-100097 YM-660-203 Low mech backrest
side wire assembly
1
HM-16-122 Ø20 x 46 x 2 mm
spring
2
HM-11-33 Ø6 rue clip 2
Caster replacement
kit
YM-KIT-100098 HM-01-68 2046 UAX 200 R36-
32S35 D RAL9003 4 x
M6 Grauweiss wheel
1
HM-06-001 M6 x 25 mushroom
head square neck bolt
1
HM-07-06 M8 large washer-
special
1
HM-07-22 M6 steel washer
(small)
1
HM-08-05 M6 fibered nut 1
HM-08-06 M8 fibered nut 1
HM-12-095 Stepped flange
bearing
2
HM-12-905 Flanged bronze
bushing
1
YM-660-127 Castor fixing part 1
Lowering pedal
replacement kit
YM-KIT-100099 HM-12-019 Ø5,15 x Ø10 x 3,5
washer
2
HM-09-27 Ø5 x 18 dome head
rivet
2
HM-02-245 Short uni-pedal, cool
grey
1
EN 14 SK 6350 Rev 03

KKiitt nnaammee NNuummbbeerr KKiitt ccoonntteennttss
NNuummbbeerr NNaammee QQuuaannttiittyy
Pump pedal
replacement kit
YM-KIT-100100 HM-02-240 Pump pedal plastic,
cool grey
1
HM-12-009 Groove pin 1
Brake-steer pedal
replacement kit
YM-KIT-100101 HM-12-097 Ø6 drilled pin flange
head
1
HM-11-33 Ø6 rue clip 1
HM-02-246 Butterfly ‘V’ pedal 1
Brake-steer mech
replacement kit
YM-KIT-100102 YM-660-320 Brake rod assembly 1
HM-05-057 M8 x 25 hexagon
head flange adhesive
applied bolt
6
YM-660-195 Brake rod crank cap 3
HM-11-33 Ø6 rue clip 3
HM-12-027 Ø6 x 26 clevis pin 3
Base hood
replacement kit
YM-KIT-100103 HM-02-247 Base hood ST1-X 1
YM-660-249 Base hood dual lock
25 mm
8
YM-660-257 Base hood support
single notched
2
YM-660-248 Base hood support
double notched
2
YM-660-251 SGS branded dual
sided EVA tape
4
HM-02-138 Flush head plastic
rivet
3
HM-05-057 M8 x 25 hexagon
head flange adhesive
applied bolt
2
HM-20-1009 Right trend pedal
label
1
HM-20-1010 Left trend pedal label 1
HM-20-1011 Right-left logo label 2
HM-20-1013 Front pedal hood
label
1
HM-20-1014 Back pedal hood label 1
Pump replacement kit YM-KIT-100104 HM-18-06 Jack assembly 1
HM-05-043 M5*20 imbus bolt 2
YM-660-086 Release rod bearing 1
HM-05-114 M6 x 30 hexagon
socket head screw
4
SK 6350 Rev 03 15 EN

KKiitt nnaammee NNuummbbeerr KKiitt ccoonntteennttss
NNuummbbeerr NNaammee QQuuaannttiittyy
HM-08-05 M6 fibered nut 4
HM-07-22 M6 steel washer
(small)
8
HM-05-057 M8 x 25 hexagon
head flange adhesive
applied bolt
4
Anti-static caster
replacement kit
YM-KIT-100105 HM-12-095 Stepped flange
bearing
2
HM-01-69 2046 XSX 200 R36-
32S35 D RAL9003 4 x
M6 Grauweiss
antistatic wheel
1
HM-08-06 M8 fibered nut 1
HM-06-001 M6 x 25 mushroom
head square neck bolt
1
HM-08-05 M6 fibered nut 1
HM-12-905 Flanged bronze
bushing
1
YM-660-127 Caster fixing part 1
HM-07-06 M8 large washer -
special
1
HM-07-22 M6 steel washer
(small)
1
Left siderail assembly
replacement kit
YM-KIT-100106 YM-500-006 Left spindle assembly 5
YM-500-007 Left latch spindle
assembly
1
HM-09-34 Ø6,6 x 32 tubular
component
6
HM-09-35 5 x 12 aluminum blind
rivet
6
HM-05-002 M8 x 30 torx head
machine screw
6
HM-12-033 Spindle bearing 6
HM-02-257 Left toprail 1
HM-02-253 Spindle plug 6
HM-07-22 M6 steel washer
(small)
4
HM-08-05 M6 fibered nut 2
Right siderail
assembly
replacement kit
YM-KIT-100107 YM-500-010 Right spindle
assembly
5
EN 16 SK 6350 Rev 03