Stryker Visum 450 Manual

Booms and Lights
July 2011 1004-400-061 REV YB www.stryker.com
Installation and Service Manual
ALL OR'S SHOULD BE CONSIDERED AS
FULLY INTEGRATED WITH VIDEO, VOICE
ACTIVATION AND INSTRUMENT CONTROL

Stryker Booms and Lights
Installation and Service Manual
is manual contains condential information that shall not be disclosed or duplicated for any reason other than to use and maintain a
Stryker Booms and Lights. is restriction does not limit the right to use information contained in this manual, if it is obtained from an-
other source without restriction. e information subject to this restriction is contained in all pages of this manual.
© June 2011 Stryker Communications. All rights reserved. Information in this document is subject to change without notice. Stryker,
Stryker logo, Visum®, and StrykeCam®2 are registered trademarks of Stryker
All rights reserved.
Stryker Booms and Lights Installation and Service Manual
1004-400-061 REV YB

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Contents
1. Warnings and Cautions........................................................................................................................................ 10
1.1 Safeguards and Precautions............................................................................................... 10
1.2 Warnings.......................................................................................................................... 10
2. Product Symbol Denition .................................................................................................................................. 11
3. Tool List ............................................................................................................................................................... 13
3.1 Required Tools .................................................................................................................. 13
3.2 Optional Tools................................................................................................................... 13
4. Unpacking........................................................................................................................................................... 14
4.1 Halogen Light ................................................................................................................... 14
4.1.1 Suspension Box.........................................................................................................14
4.1.2 Accessory Box ...........................................................................................................14
4.1.3 Light Head Boxes ......................................................................................................14
4.2 LED Light .......................................................................................................................... 15
4.2.1 Suspension Box.........................................................................................................16
4.2.2 Accessory Box ...........................................................................................................16
4.2.3 Light Head Boxes 1 and 2...........................................................................................16
4.3 Flat Panel Arms ................................................................................................................ 17
4.4 Booms.............................................................................................................................. 17
5. Preparing the Mounting (Interface) Plate............................................................................................................ 18
6. Preparing the Suspensions.................................................................................................................................. 19
6.1 Installing the Cable Kit for Lights ....................................................................................... 19
6.2 Surgical Lights .................................................................................................................. 20
6.2.1 Standard Horizontal Arm...........................................................................................20
6.2.2 Extended Horizontal Arm...........................................................................................20
6.2.3 Alternate Light Installation Instructions.....................................................................21
6.3 Flat Panel ......................................................................................................................... 22
6.4 Booms.............................................................................................................................. 22
6.5 Routing Cables.................................................................................................................. 24
7. Installing the Suspension and Boom Arms .......................................................................................................... 25
7.1 Alternate Light Installation Instructions (Continued)........................................................... 26

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8. Installing Light Heads ......................................................................................................................................... 27
8.1 LED and Halogen ............................................................................................................... 27
8.1.1 Standard Light..........................................................................................................27
8.1.2 Low Ceiling Light ......................................................................................................28
9. Powering the System .......................................................................................................................................... 31
9.1 Halogen Lights.................................................................................................................. 31
9.1.1 Electrical and Data Connections .................................................................................31
9.2 LED Lights......................................................................................................................... 32
9.2.1 Power Supply Box Wall Mount (Optional)....................................................................32
9.3 Power Supply Box Connections........................................................................................... 33
9.3.1 Power ......................................................................................................................34
9.3.2 Control.....................................................................................................................34
9.3.3 Wall Control Unit Port ...............................................................................................35
9.3.4 SORN........................................................................................................................35
9.3.5 SIDNE .......................................................................................................................35
9.3.6 Expansion Port (Optional)..........................................................................................35
9.4 Visum LED New Installation Setup ...................................................................................... 36
9.4.1 Required Tools ..........................................................................................................36
9.4.2 Installing USB to RS-232 Adapter (for laptops without Serial Ports)..............................36
9.4.3 Connecting a Laptop to the SIDNE Port on Visum LED System .......................................37
9.4.4 Visum LED Main Menu ...............................................................................................39
9.4.5 New Installation .......................................................................................................39
10. Monitor Assembly ............................................................................................................................................. 40
10.1 Light Flat Panel or Single Panel installation ....................................................................... 40
10.2 Adjusting the Yoke ............................................................................................................ 41
10.2.1 Adjusting the Width ..................................................................................................41
10.2.2 Adjusting the Height.................................................................................................45
10.3 Attaching the Monitor....................................................................................................... 46
10.4 Balancing the Monitor....................................................................................................... 48
10.5 Adjusting the Brakes ......................................................................................................... 50
11. Boom Shelf Attachment and Adjusting Brakes/Stops ....................................................................................... 51
11.1 Boom Shelf and Accessories Attachment............................................................................. 51
11.1.1 FLEXiS Shelf Installation............................................................................................51

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11.1.2 FLEXiS Handle to MFR Bracket Installation..................................................................54
11.1.3 FLEXiS Handle to Service Head Installation .................................................................56
11.1.4 Installing Auxiliary Plates..........................................................................................58
11.1.5 Installing Other Accessories .......................................................................................59
11.1.6 Installing GCX Accessory Track on OSC600 Down Tube...................................................59
11.1.7 Drawer Installation...................................................................................................59
11.2 Lights and Flat Panel Arms................................................................................................. 60
11.2.1 Height Adjustment ...................................................................................................60
11.2.2 Tension Adjustment ..................................................................................................62
11.2.3 Adjusting the Friction Brakes.....................................................................................62
11.2.4 Adjusting the Brake Force of the Extension and Spring Arms........................................64
11.2.5 Adjusting Down Tube Screws......................................................................................64
11.3 Adjusting the Cardanic Suspension .................................................................................... 66
11.4 Boom Arms ....................................................................................................................... 67
11.4.1 OSC400.....................................................................................................................67
11.4.2 OSC600.....................................................................................................................70
12. Installing Covers................................................................................................................................................ 72
12.1 Lights and Flat Panel Suspension ....................................................................................... 72
12.2 Booms.............................................................................................................................. 72
12.3 Tandem ............................................................................................................................ 73
12.4 Cable Covers...................................................................................................................... 75
12.4.1 Flat Panel/Light/Light Suspension .............................................................................75
12.4.2 Light/Flat Panel Suspension - Teacup Installation .......................................................75
12.4.3 MMP200, OSC400, and OSC600 ...................................................................................76
12.4.4 Mounting Motor Ring Covers......................................................................................77
12.4.5 Replacing Rear End Spring Arm Covers........................................................................77
12.5 Installing a Flexstrip Kit (Dual Flat Panel Arm Only) ............................................................. 78
13. Accessories ........................................................................................................................................................ 79
13.1 Lights............................................................................................................................... 79
13.1.1 Halogen In-Light Camera and Weighted Light Handle Assemblies ................................79
13.1.2 LED In-Light Camera and Weighted Light Handle Assemblies .......................................79
13.1.3 Field Upgrade for StrykeCam In-Light Camera.............................................................79
13.1.4 Power Supply Box Components .................................................................................81
13.1.5 Camera Installation ..................................................................................................82

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14. Legacy............................................................................................................................................................... 84
14.1 Suspension Installation ..................................................................................................... 84
14.2 Installing Spring Arms (if necessary for lights only suspension) ............................................ 84
14.3 Standard Width Yoke ......................................................................................................... 87
14.4 Halogen Light Flat Panel Stop Replacement........................................................................ 87
14.5 Variant ............................................................................................................................. 89
14.6 Installing GCX Accessory Track on OSC400 Service Head ........................................................ 89
15. Cleaning and Completion.................................................................................................................................. 93
16. Servicing the Visum 600/450............................................................................................................................. 94
16.1 Electronic Control System .................................................................................................. 94
16.2 Power Supply Box............................................................................................................. 96
16.2.1 Halogen Power Supply Box Troubleshooting Guide......................................................96
16.3 Wall Control ..................................................................................................................... 99
16.4 Plug Layout of the Electronic Control System.................................................................... 101
16.5 Plug Allocation............................................................................................................... 101
16.5.1 Location of the Plug and Diagnostic LEDs on the Terminal..........................................102
16.5.2 Plug Allocation Operating Console and Diagnostic LEDs .............................................103
16.5.3 Plug Locations of the Power Box ..............................................................................103
16.5.4 Connections at the front:.........................................................................................104
16.5.5 Connections at the back: .........................................................................................105
16.5.6 Connection Structure of Systems..............................................................................107
16.6 Can Bus Troubleshooting ................................................................................................. 110
16.6.1 Light Block Diagram................................................................................................110
17. Servicing Booms.............................................................................................................................................. 114
17.1 System operation ........................................................................................................... 114
17.2 Troubleshooting............................................................................................................. 114
17.2.1 Air Leaks.................................................................................................................115
17.3 Miscellaneous Hardware Parts List................................................................................... 117
17.4 Replacing the Trim Strip .................................................................................................. 119
17.5 Replacing Med Gas .......................................................................................................... 120
17.5.1 Replacing a Nitrogen Regulator ...............................................................................120
17.5.2 Replacing Med Gas Plate..........................................................................................120

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17.6 Replacing the Brake Bladder............................................................................................ 121
17.7 Reassembling the Service Head........................................................................................ 127
17.7.1 Removing and Attaching the Front and Back Plates...................................................127
17.7.2 Removing and Attaching the MFR ............................................................................128
17.7.3 Removing Extrusions...............................................................................................129
17.7.4 Installing Extrusions ...............................................................................................129
17.7.5 Removing Modules .................................................................................................130
17.7.6 Installing Modules ..................................................................................................132
17.8 Replacing the Motor........................................................................................................ 133
17.9 Electro-Pneumatic (EP) Module ........................................................................................ 135
17.9.1 Removing the Electro-Pneumatic (EP) Module ..........................................................135
17.9.2 Installing an Electro-Pneumatic (EP) Module ............................................................135
17.10 Generation 1 Service Head............................................................................................... 136
17.10.1 Replacing a Shelf with Brake ...................................................................................136
17.10.2 Replacing the Brake Button.....................................................................................138
18. Servicing the LED ............................................................................................................................................ 140
19. Replacement Part Numbers............................................................................................................................. 141
20. Contact Information........................................................................................................................................ 144

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1. Warnings and Cautions
Please read this manual and follow its instructions carefully. The words WARNING, CAUTION, and
Note carry special meanings and should be carefully reviewed:
Warning e personal safety of service personnel may be involved. Disregarding
this information could result in injury to the patient.
Caution Special service procedures or precautions must be followed to avoid dam-
aging the equipment.
Warning A warning with a lightening bolt warns of hazardous voltage. All service
must be performed by authorized personnel.
Note Special information to make maintenance easier or important information more
clear.
1.1 Safeguards and Precautions
Stryker trained personnel are the only personnel authorized to install the equipment described in this
manual.
Incorrect operation or negligence of safety measures may cause damage to the equipment, bodily in-
jury or death. oroughly read this manual before use.
• Do not add additional weight to the surgical lights.
• Do not place anything over the surgical lights.
• Do not look directly into the surgical light while powered on.
1.2 Warnings
1. Be a qualied/trained installer for this equipment.
2. Test this equipment prior to release for use by hospital personnel.
3. Disconnect the unit from the electric outlet before inspecting or servicing system components.
Note that more than one electrical supply may be used. Disconnect all power sources before
inspecting.
4. e electrical installation of the operating room must comply with any applicable IEC, CEC,
NEC requirements as well as the local codes and pre-installation manual.
Caution Carefully unpack the unit and check to ensure that no damage occurred
during shipment. If damage has occurred, please contact Stryker Commu-
nications.

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2. Product Symbol Denition
e following symbols may be found on the Stryker Booms and Lights equipment:
An exclamation mark within a triangle is intended to alert the user to the presence
of important operating and maintenance (service) instructions in the literature ac-
companying the product.
A lightning bolt within a triangle indicates the presence of hazardous voltage. Refer
all service to authorized personnel.
Denotes usage tips and useful information.
Denotes compliance to European Community Directive 93-42-EEC.
EDS
(29AZ)
Indicates the product is compliant “Medical Electrical Equipment with Respect to
Electrical Shock, Fire, and Mechanical Hazard only in accordance with UL60601-1.
EDS
(29AZ)
Indicates the product is compliant “Medical Electrical Equipment with Respect to
Electrical Shock, Fire, and Mechanical Hazard only in accordance with CAN/CSA
C22.2 No601.1.
(13PZ)
Indicates the product is compliant “Medical Electrical Equipment with Respect to
Electrical Shock, Fire, and Mechanical Hazard only in accordance with UL60601-1,
CAN/CSA C22.2 No601.1.
Indicates hot surfaces.
Denotes compliance to CSA Standard C22.2, 60601.1 - M90, AS 3200, IEC 60601,
IEC 60601-2-41, UL 60601, EN 60601
Denotes the date the equipment was manufactured.
Denotes the manufacturer of the device.
A yellow box with a hand within a triangle is intended to warn the user of the pres-
ence of an electrostatic sensitive device. Follow ESD prevention procedures.
Denotes product/part number.
Denotes product/serial number.
Denotes lot or batch number.
e acceptable wattage input range for this product.

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In accordance with European Community Directive 2002/96/EC on Waste Electri-
cal and Electronic Equipment, this symbol indicates that the product must not be
disposed of as unsorted municipal waste but should be collected separately.
Note: e device does not contain any hazardous materials.
Legal regulations may include specications regarding the disposal of this prod-
uct. We request that you contact Stryker when you plan to withdraw this device
from service for discard.

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3. Tool List
3.1 Required Tools
• Genie li or equipment li, SLC-12 or equivalent
• Torpedo level
• Metric allen set (Shortened 3mm)
• Small and large phillips head
• Small and Large at head screwdriver
• 24mm (15/16 inch) wrench
• Snap ring plier (adjustable to 15mm)
• Torque Wrench (in. lbs.)
• Torque Wrench (. lbs.)
3.2 Optional Tools
• Porta band saw
• Large hand le
• 1/2 inch Drill/Driver
• Tape measure
• Drill bit set
• Hand tool pouch
• Adjustable wrench
• Roofer’s square

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4. Unpacking
4.1 Halogen Light
Warning Use caution when liing heavy objects to avoid serious bodily injury or
damage to the equipment.
e equipment will arrive in shipping boxes on two separate pallets and may be arranged as depicted
in the images below. e shipping boxes should contain all the necessary components required to in-
stall the halogen light system. Use the image and list below to determine where each component of the
light suspension is packaged.
Down Tubes Ceiling
Covers
Suspension
Suspension
Pallet
Accessory Box
Light Head
Light Head
Light Head
Light Head
Pallet
4.1.1 Suspension Box
• Light Suspension
• Suspension (Single, Dual, or Triple)
• Spring Arms
• Installation Hardware
• Flat Panel Cable Kit
4.1.2 Accessory Box
• Wall Control Unit and Cable Kits
• Power Supply Box
4.1.3 Light Head Boxes
• Halogen light heads
• Light Handle Assemblies
• StrykeCam® In-Light Camera (if purchased)
• Sterilizable Light Handle
• Sterilizable Camera Handle (if StrykeCam was ordered)
If any parts are missing, contact the Shipping and Receiving Department to verify whether a shipping
box(es) was le behind. If all boxes were delivered and parts are unaccounted for, call and inform your
Project Manager of the missing items.

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Use box cutters to open the shipping box along the seams.
Note Notice that the boxes have “break away” panels to allow easy access to the parts.
Verify that all parts are present and visibly undamaged.
4.2 LED Light
Warning Use caution when liing heavy objects to avoid serious bodily injury or
damage to the equipment.
e equipment will arrive in shipping boxes and may be arranged as depicted in the image below. e
shipping boxes should contain all the necessary components required to install the Visum® LED light
system. Use the image and list below to determine where each component of the light suspension is
packaged.
Light Head Light Head
Light Head Light Head
Suspension Accessory Box
Suspension Accessory Box
Pallet
*e outlined boxes represent a double shipment of supplies.
Orientation of packaging may arrive dierently.

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Accessory Box Accessory Box
Light Head Light Head
Light Head Light Head
Suspension
Suspension
Pallet
4.2.1 Suspension Box
• Light Suspension
• Suspension (Single, Dual, or Triple)
• Spring Arms
• Installation Hardware
• Flat Panel Cable Kit
• Tea Cup (EHA only)
4.2.2 Accessory Box
(ere are three boxes within the Accessory Box)
• Ceiling Cover (Box 1)
• Wall Control Unit and Light Cable Kits
(Box 2)
• Power Supply Box and Bezel (Box 3)
• Down Tube
Extended Horizontal Arm Packaging
4.2.3 Light Head Boxes 1 and 2
• LED light heads
• Light Handle Assemblies
• StrykeCam® 2 In-Light Camera (if purchased)
• Sterilizable Light Handle
• Sterilizable Camera Handle (if StrykeCam 2 was ordered)

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If any parts are missing, contact the Shipping and Receiving Department to verify whether a shipping
box(es) was le behind. If all boxes were delivered and parts are unaccounted for, call and inform your
Project Manager of the missing items.
Use box cutters to open the shipping box along the seams.
Note Notice that the boxes have “break away” panels to allow easy access to the parts.
Verify that all parts are present and visibly undamaged.
4.3 Flat Panel Arms
e equipment will arrive in a shipping box on one pallet. e shipping box should contain the Flat
Panel Arm System and Ceiling Covers.
e Flat Panel Arm will be fully assembled and completely wired out of the crate. Uncrate pallet and
open the shipping box.
Use box cutters to open the shipping box along the seams.
Verify that all parts are present and visibly undamaged.
4.4 Booms
Each Boom will arrive in a shipping box on one pallet. e shipping box should contain a Boom Arm,
Service Head, shelves (if applicable), and Ceiling Covers.
Use box cutters to open the shipping box along the seams.
Verify that all parts are present and visibly undamaged.

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5. Preparing the Mounting (Interface) Plate
Remove the hardware bag from the suspension box.
Note Ensure all-thread rods do not interfere with the application of ceiling cover by
performing a dry t. e all-thread rods should not extend below the base of the
cover. If they do, cut the rods back.
1. Install six hex nuts below Mounting (Inter-
face) Plate to align ange top approximate-
ly even with the bottom of nished ceiling.
2. Use a Torpedo Level to verify that the nuts
are level. Measure two sets at a time.
3. Place at washers and Plastic Isolation Discs (required in Europe) below each hex nut to hold in
place.
Note Plastic Isolation Discs are only required in Europe.
Caution No more than 8 inches of exposed all-thread rod is allowed between the Pre-
installation Plate and the down tube ange for Seismic considerations. No
more than 2 inches of exposed all-thread rod is allowed for Zone 4 installa-
tions.
Cover Size
180 mm (7 inches) 153 mm (6 inches)
80 mm (3 inches) 64 mm (2.5 inches)

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6. Preparing the Suspensions
6.1 Installing the Cable Kit for Lights
1. Route the power and control cables between the power supply box and the suspension structure.
Verify that the light connectors remain near the ceiling plate, as shown in the gure below.
2. (For LED only) Route the S-Video cable through the pre-installed conduit between the super
structure and video output location.
Note Consult your Project Engineer and/or room drawings to determine the video
output location.
3. Pull the cable between the wall control unit and the power supply box.
One end of the wall control unit cable is unterminated.
4. Cut the wall control unit cable to length and terminate it. Connect the wires into the female
connector according to the schematic chart shown below.
Schematic
P1 P2
RED
BLK
WHT
GRN
SHLD
Schematic
P1 P2
SHLD
Wall Control Unit Cable Pin Conguration - LED (le) Halogen (right)
5. Solder the Shield Conductor to the DB9 female connector chassis as shown below.
DB9 Female
Connector
Shield Conductor
Soldered Shield Conductor

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6.2 Surgical Lights
6.2.1 Standard Horizontal Arm
1. Load the suspension shipping box onto a heavy machinery li device.
2. Cut cardboard 9 inches from the top of the box to facilitate hanging suspension. Be careful not
to cut cables or scratch the suspension.
3. Mount down tube onto suspension. Use the six at head socket cap screws (taped to down tube)
to attach the down tube to the central axis spindle. Tighten all screws with a torque wrench set
to 100 lb-in (8.33 lb-, 11.3 Nm). Once all screws have been tightened, retighten each screw to
ensure correct torque is set.
If you are installing a at panel along with a dual light suspension, verify that the at panel cable
kit is routed through the opening in the down tube.
4. Position the suspension assembly directly below the mount site.
5. Go to Section 7, “Installing the Suspension” to complete installation.
6.2.2 Extended Horizontal Arm
1. Remove all accessories and the cardboard box.
2. Position Genie Life so that forks are underneath the highlighted areas shown in the following
gure.
Brown
packaging is
wood
White
packaging is
styrofoam
3. Mount down tube onto suspension. Use
the six socket cap screws to attach the
down tube to the central axis spindle.
Tighten all screws with a torque wrench
set to 354 lb-in (29.5 lb-, 40 N-m). Once
all screws have been tightened, retighten
each screw to ensure correct torque is set.
If you are installing a at panel along with
a dual light suspension, verify that the at
panel cable kit is routed through the open-
ing in the down tube.
4. Position the suspension assembly directly
below the mount site.