Stryker L9000 User manual

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Contents

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DEFINITIONS

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Skills,

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ProductDescription........................................

Technical

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L9000

Light

Source

Console...

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Assembly

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Basic

Maintenance

………

…

……………

… …

Cleaning

the

L9000

2

ReplacingtheFuses................................................

DisposingoftheL9000...........................................

Troubleshooting

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Error

Code

Definitions...

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RepairReplacement

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Replacing

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Warnings

and

Cautions

Please

read

this

manual

and

follow

its

instructions

carefully.

The

words

warning,

caution,

and

note

carry

special

meanings

and

should

be

carefully

reviewed:

Warning

Warnings

indicate

risks

to

the

safety

of

the

patient

or

user.

Failure

to

follow

warnings

may

result

in

injury

to

the

patient

or

user.

Caution

Cautions

indicate

risks

to

the

equipment.

Failure

to

follow

cautions

may

result

in

product

damage.

Note

Notes

provide

special

information

to

clarify

instructions

or

present

additional

useful

information.

An

exclamation

mark

within

a

triangle

is

intended

to

alert

the

user

of

special

warnings

or

important

operating

and

maintenance

instructions

in

the

manual.

A

lightning

bolt

within

a

triangle

is

intended

to

warn

of

the

presence

of

A

hazardous

voltage.

Refer

all

service

to

authorized

personnel.

The

incorrect

use

of

any

of

the

required

tools

and/or

techniques

may

risk

damage

to

the

equipment

or

injury

to

the

person

carrying

out

the

procedure,

subsequent

operators,

or

patient.

Perform

the

repair

ONLY

if

you

have

been

specifically

trained

in

the

use

of

all

pertinent

equipment

and

techniques.

Stryker

Endoscopy

cannot

continue

to

guarantee

compliance

to

UL,

CSA,

TUV,

or

other

labeled

safety

standards

if

service

is

performed

by

anyone

other

than

Stryker

Endoscopy

personnel.

IMPORTANT

SAFETY

NOTICE

Beforé

operating

or

performing

any

maintenance

or

repairs

on

the

L9000

Light

Source,

read

the

User

Guide

and

Service

Guide-thoroughly

and

carefully.

When

using

any

light

source,

such

as

the

L9000,

fire

and/or

severe

injury

may

result

to

the

patient,

user

or

inanimate

objects,

if

the

instructions

in

this

manual

are

not

followed.

All

light

sources,

including

the

L9000,

can

generate

significant

amounts

of

heat

at

the

scope

tip,

the

scope

light

post,

the

light

cable

tip,

and/or

near

the

light

cable

adapter.

Higher

levels

of

brightness

from

the

light

source

result

in

higher

levels

of

heat.

To

avoid

the

risk

of

burns

and/or

fire:

‧

Always

adjust

the

brightness

level

of

the

camera

and

the

monitor

before

adjusting

the

brightness

level

of

the

light

source.

‧

Adjust

the

brightness

level

of

the

light

source

to

the

minimum

brightness

necessary

to

adequately

illuminate

the

surgical

site.

*

Adjust

the

internal

shutter

of

the

camera

higher

in

order

to

run

the

light

source

at

a

lower

intensity.

«Avoid

touching

the

scope

tip

or

the

light

cable

tip

to

the

patient,

and

never

place

them

on

top

of

the

patient,

as

doing

so

may

result

in

burns

to

the

patient

or

user.

+

.

-Never

place

the

scope

tip,

the

scope

light

post,

the

light

cable

adapter,

or

the

light

cable

tip

on

the

surgical

drapes

or

other

flammable

material,

as

doing

so

may

result

in

fire.

e;

Always

place

the

light

source

in

Standby

mode

whenever

the

scope

is

removed

from

the

light

cable

or

the

device

is

unattended.

The

scope

tip,

scope

light

post,

light

cable

adapter,

and

light

cable

tip

will

take

several

minutes

to

cool

off

after

being

placed

in

Standby

mode,

and

therefore

may

still

result

in

fire

or

burns

to

the

patient,

user,

or

inanimate

objects.

Ne

Warning

To

avoid

potential

serious

injury

to

the

user

10.

11.

12.

13.

14.

and

patient,

and/or

damage

to

this

device,

the

user

must

note

the

following

warnings:

Carefully

unpack

this

unit

and

check

if

any

damage

occurred

during

shipment.

If

damage

is

detected,

refer

to

the

“Service

Options”

section

of

this

guide.

Read

this

operating

manual

thoroughly,

especially

the

warnings,

and

be

familiar

with

its

contents

before

connecting

and

using

this

equipment.

Test

this

equipment

prior

to

a

surgical

procedure.

This

unit

was

fully

tested

at

the

factory

before

shipment.

Never

use

this

equipment

in

the

presence

of

flammable

or

explosive

gases.

Avoid

removing

covers

on

the

console;

doing

so

may

cause

damage

to

electronics

or

electric

shock.

Attempt

no

internal

repairs

or

adjustments

not

specifically

detailed

in

this

operating

manual.

Pay

close

attention

to

the

care

and

cleaning

instructions

in

this

manual.

Any

deviation

may

cause

damage.

Never

sterilize

the

console,

because

the

delicate

electronics

can

not

withstand

this

procedure.

Disconnect

the

control

unit

from

the

electrical

outlet

when

inspecting

the

fuses.

Before

each

use,

check

the

outer

surface

of

the

endoscope

to

ensure

that

there

are

no

rough

surfaces,

sharp

edges,

or

protrusions.

Avoid

dropping

the

console,

as

it

contains

sensitive

parts

that

are

precisely

aligned.

Ensure

that

readjustments,

modifications,

and/or

repairs

are

carried

out

by

persons

authorized

by

Stryker

Endoscopy.

Ensure

that

the

electrical

installation

of

the

relevant

operating

room

complies

with

the

NEC

and

CEC

guidelines.

To

avoid

the

risk

of

electric

shock,

this

equipment

must

only

be

connected

to

a

supply

mains

with

protective

earth.

Multiple

portable

socket-outlets

shall

not

be

placed

on

the

floor.

The

warranty

is

void

if

any

of

these

warnings

are

disregarded.

Symbol

Definitions

In

addition

to

the

cautionary

symbols

already

listed,

other

symbols

found

on

the

L9000

and

in

this

manual

have

specific

meanings

that

clarify

the

proper

use

and

storage

of

the

L9000.

The

following

list

defines

the

symbols

associated

with

this

product:

Equipotentiality

Protective

Ground

Earth

FireWire

Fuse

rating

This

symbol

indicates

that

the

waste

of

electrical

and

electronic

equipment

must

not

be

disposed

as

unsorted

municipal

waste

and

must

be

collected

separately.

Please

contact

the

manufacturer

or

other

authorized

disposal

company

to

decommission

your

equipment.

I<

[>

GQ

(iD

Introduction

This

manual

is

intended

to

be

used

as

a

service

guide

for

Stryker

repair

technicians

in

the

installation,

maintenance,

and

repair

of

the

Stryker

L9000

Light

Source.

It is

meant

to

be

used

in

conjunction

with

the

L9000

Light

Source

User

Manual

(1000-401-120)

and

does

not

replace

existing

documentation.

Service

Options

Factory

Service

Due

to

the

complexity

of

the

L9000

Light

Source,

Stryker

recommends

that

any

malfunctioning

system

be

returned

to

Stryker

Endoscopy

for

repair

or

replacement,

where

specialized

equipment

and

technicians

are

available

to

perform

repairs

while

maintaining

full

product

quality

and

safety.

If

service

is

needed

either

during

or

after

the

warranty

period:

1.

Contact

Stryker

Endoscopy

at

1-800-624-4422,

or

contact

your

local

Stryker

Endoscopy

sales

representative.

2.

Package

all

the

components

carefully

in

the

original

shipping

container,

if

possible.

3.

Ship

the

L9000

Light

Source,

prepaid

and

insured,

to:

Stryker

Endoscopy

Customer

Service

Attention:

Repair

Department

5900

Optical

Court

San

Jose,

California

95138

You

may

request

a

loaner

unit

during

the

repair

period.

On-Site

Service

Stryker

Endoscopy

accepts

responsibility

for

the

effects

on

safety,

reliability,

and

performance

of

the

equipment

only

if

readjustments,

modifications,

and

repairs

have

been

carried

out

exclusively

by

a

person

specifically

authorized

by

Stryker

Endoscopy

to

do

so.

On-site

repair

should

be

carried

out

only

by

qualified

technicians

with

the

proper

test

equipment

listed

in

this

manual,

so

that

the

safety

of

operators

and

patients

is

not

compromised.

In

no

event

shall

Stryker

Endoscopy

be

liable

for

incidental

or

consequential

damages

in

connection

with

or

arising

from

the

performance

or

use

of

its

products

after

unauthorized

modification

or

repair.

Required

Skills,

Tools,

and

Components

The

repair

procedures

described

in

this

manual

require

a

basic

set

of

skills,

tools,

and

replacement

components.

Skills

Stryker

recommends

diagnostic

and

repair

procedures

be

performed

by

authorized,

qualified

technicians

with

training

or

experience

in

the

following:

«

Basic

electronics

technigues

«

Vectorscope

operation

+

Bio-Tek

Safety

Analyzer

«

Multimeter

operation

*

Oscilloscope

operation

Tools

Most

of

the

procedures

described

in

this

manual

can

be

performed

using

a

basic

tool

kit

that

includes

the

items

listed

below.

‘Basic

tools

Advanced

tools

»

Phillips

screwdriver

»

Multimeter

»

Allen

wrench

set

¢

Oscilloscope

。

Flathead

screwdriver

(20

Mhz

or

higher)

+

8”

adjustable

wrench

・

NTSC/Pal

Vectorscope

»

Bio-Tek

Model

601

PRO

Safety

Analyzer

or

equivalent

current

leakage

tester

»

Needlenose

pliers

»

Color

video

monitor

»

Glass

fuse

puller

Components

Certain

replacement

components

are for

in-house

use

only

and

will

not

be

available

to

any

non-Stryker

entity.

Before

any

parts

are

purchased,

an

Indemnification

Letter

must

be

signed

and

submitted

to

Stryker

Endoscopy,

available

from

Customer

Service

at

1-800-624-4422.

Stryker

reserves

the

right

to

incorporate

improvements

to

the

L9000

without

notice

and

will

inform

customers

of

any

significant

upgrades.

All

updated

parts

will

be

fully

interchangeable

with

older

versions

and

will

offer

at

least

the

same

level

of

quality

and

performance.

For

up-to-date

information

on

upgrades

to

the

product

or

to

this

manual,

contact

your

Stryker

representative.

Reference

Documents

None

of

the

in-house

Manufacturing

Assembly

Procedures

(MAPs),

Quality

Inspection

Procedures

(QIPs),

specialty

tools,

jigs,

or

fixtures

listed

in

this

manual

are

available

for

purchase.

Product

Description

The

Stryker

L9000

Light

Source

is

a

light-generating

unit

designed

to

illuminate

surgical

sites

during

endoscopic

applications.

The

L9000

uses

a

LED

module

to

generate

light,

which

it

delivers

to

the

surgical

site

via

a

fiberoptic

light

cable.

The

L9000

is

compatible

with

all

Stryker

light

cables,

and,

with

the

proper

light

cable

and

adapters,

it

can

connect

to

most

flexible

or

rigid

endoscopes.

The

L9000

is

equipped

with

Electronic

Scope

Sensing

Technology

(ESST),

a

special

safety

feature

that

helps

prevent

accidental

burns

caused

by

a

light

cable

that

is

not

connected

to

the

scope.

When

operated

with

an

ESST

light

cable

like

a

Safelight”,

the

L9000

senses

when

the

scope

and

the

light

cable

are

separated

and

places

the

light

source

in

Standby

mode.

In

Standby

mode,

the

L9000

will

reduce

light

output

to

a

minimum,

preventing

the

light

cable

from

generating

excessive

heat.

Technical

Specifications

Electrical

Primary:

100

—

240

VAC,

50/60

Hz,

400

W

Fuses

(2):

5.0A,

250V

Dimensions

Height:

4.75"

(12.1

cm)

Width:

12.5"

(31.8

cm)

Depth:

16.8"

(42.7

cm)

Weight:

16.0

lbs

(7.3

kg)

Fiberoptic

Cable

Range

2mm

-

6.5

mm

diameter

Light

Engine

Type:

Red,

Green,

Blue

LEDs

Module

Operating

Conditions

5

-

40°C

30

-

95%

Relative

Humidity

Transportation

and

Storage

-20°C

-

60°C

10%

—

75%

Relative

Humidity

700

-

1060

hPa

Classifications

and

Approvals

Complies

with

medical

safety

standards:

«

IEC

60601-1:2005

+

CAN/CSA

C22.2

No.601.1-M90

«

UL

60601-1:

2003

Complies

with

medical

EMC

standard:

+

IEC

60601-1-2:2001

Class

1

Equipment

Type

CF

applied

parts

Water

Ingress

Protection,

JPXO

—

Ordinary

Equipment

Continuous

Operation

Patent

Protection

USS.

#5,850,496;

6,110,107;

and

6,689,050.

Other

patents

pending.

Please

contact

your

local

Stryker

Endoscopy

sales

representative

for

information

on

changes

and

new

products.

Device

Diagrams

L9000

Light

Source

Console

ITEM|PART

NUMBER

DESCRIPTION

UM

{QTY

A_

{105-209-802

ASSY,

CHASSIS

TRAY

WITH

COMPONENTS,

£9000

EA]!

8

[105-209-847

ASSY,

LED

MODULE

WITH

LIGHTPIPE

AND

JAW,

£9000

EA]

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1105-208-807

ASSY,

POWER SUPPLY,

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105-203-824

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1

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L9090

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£9000

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|}

L

|105-203-554

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BLK

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SEPARATOR,

19000

EA

|

1

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IP10343

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£9000

MAIN

BOARD

EAI

!

R

[105-207-102

6-32

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SPLIT/FLAT

WASHER

SEMS

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[105-192-441

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SEMS

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4

U

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CABLE

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1

Y

|105-209-866

CABLE

ASSY,

DIGITAL

BOARD/LED

CONTROL,

19000

(NOT

SHOWN)

А!

W

105-209-870

CABLE

ASSY,

MAIN

BOARD/FRONT

BOARD,

L9000

(NOT

SHOWN)

А

ーー

X

[105-202-435

FUSE,

SA,

250V,

5MM

X

20MM,

SLO-BLO

(NOT

SHOWN)

EA

|

2

АА

|1000-201-096

|LABEL,

WARRANTY

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(NOT

SHOWN)

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NUMBER,

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HEAT

SINK

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19000

(NOT

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2

AD

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WIRE

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3

AE

[105-210-672

BLACK

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TAPE

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INLET

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105-199-434

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105-192-839

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[105-199-497

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Jaw

Assembly

(Front)

ITEM

PART

NUMBER

[DESCRIPTION

OTY

A

105-206-303

¡JAW

BASE,

X8000

|

B

105-206-299

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COMBINATION,

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C

105-205-300

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ЗАМ,

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D

105-206-302

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4-40

x

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3

E

105-209-808

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SHAFT,

L9000

!

F

105-207-459

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SHOULDER,

1/8

X

5/16,

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5

6

105-170-081

ARM,

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2

H

105-170-082

(ARM,

SPRING

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J

105-170-090

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SHOULDER

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K

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1

L

105-199-493

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M

105-199-488

¡ACTUATOR,

CABLE,

X7000

|

N

105-209-805

STANDOFF,

MOUNT,

INTEGRATING

ROD,

1.125

2

P

105-199-491

SLIDE,

CABLE

ACTUATOR

|

R

105-200-726

jBUSKING,

CABLE

ACTUATOR,

X7000

2

T

105-199-497

|WASHER,

NYLON

4

U

105-199-487.

|PINION,

X7000

|

V

105-200-670.

|SCREW,

46-32

X

.250

SOCKET

HD

CAP

i

W

105-195-879

JSCREW,

40-80

X

3/16,

PAN

HD

PHILLIPS

ㅣ

Y

105-199-547

SPRING,

JAW,

X7000

|

АА

104-909-001

GREASE,

MOBIL

2B

(NOT

SHOWN)

AIR

AB

106-000-197

LOCTITE

290

(NOT

SHOWN)

AIR

AC

105-200-702

¡LINER,

JAW,

X7006

!

AD

105-199-499

{SPRING,

JAW

LATCH

1

Jaw

Assembly

(Back)

ITEM

PART

NUMBER

¡DESCRIPTION

QTY

A

105-206-303

{JAW

BASE,

X8000

!

B

105-206-299

¡JAW/GEAR

COMBINATION,

X8000

|

С

105-206-300

¡JAW,

X8000

2

D

105-206-302

{SHOULDER

SCREW,

4-40

x

3/16"

3

E

105-209-808

{PINION

SHAFT,

[9000

|

F

105-207-459

|SCREW,

SHOULDER,

1/8

X

5/16,

NYLON

PATCH

5

G

105-170-081

ARM,

04000

2

H

105-170-082

ARM,

SPRING

i

J

105-170-090

(BOLT,

SHOULDER

(SMALL)

6

K

105-199-490

|ЕАТСН,

JAW,

X7000

|

L

105-199-493.

|SHOULDER

SCREW,

1/8

X

[/8

2

M

105-199-488

|ACTUATOR,

CABLE,

X7000

!

N

105-209-805

|STANDOFF,

MOUNT,

INTEGRATING

ROD,

1.125

2

P

105-199-491

SLIDE,

CABLE

ACTUATOR

!

R

105-200-726

¡BUSHING,

CABLE

ACTUATOR,

X7000

2

T

105-199-497

İWASHER,

NYLON

4

U

105-199-487

|PINION,

X7000

|

V

105-200-670

(SCREW,

46-32

X

.250

SOCKET

HD

CAP

i

W

105-195-879

|SCREW,

#0-80

X

3/16,

PAN

HD

PHILLIPS

|

Y

105-199-547

|SPRING,

JAW,

X7000

|

АА

104-909-001

GREASE,

MOBIL

28

(NOT

SHOWN)

A/R

AB

106-000-197

|LOCTITE

290

(NOT

SHOWN)

AIR

AC

105-200-702

|LINER,

JAW,

X7000

I

AD

105-199-499

(SPRING,

JAW

LATCH

!

Basic

Maintenance

Cleaning

the

L9000

Caution

Unplug

the

L9000

before

cleaning

the

unit.

1.

As

needed,

clean

the

external

surfaces

of

the

L9000

using

a

cloth

or

sponge

dampened

with

a

mild

detergent

or

disinfectant.

ο

Clean

and

maintain

the

light

cable

according

to

the

manufacturers

instructions.

Caution

Do

not

use

any

abrasive

cleaners.

Do

not

allow

any

liquid

to

drip

into

the

unit.

Caution

Do

not

sterilize

or

immerse

the

L9000.

Replacing

the

Fuses

1.

Unplug

the

light

source

from

the

AC

outlet

and

remove

the

power

cord

from

the

rear

of

the

unit.

2.

Unlatch

the

fuse

holder

and

remove

the

fuse(s).

Replace

the

fuse(s)

with

fuse(s)

of

the

same

value

and

rating.

Warning

To

help

avoid

the

risk

of

fire,

use

only

5.0A

250V

fuses.

4.

Reinstall

the

fuse

holder.

Disposing

of

the

L9000

This

product

is

considered

electronic

equipment.

It

must

not

be

disposed

of

as

unsorted

municipal

waste

and

must

be

collected

separately.

Please

contact

the

manufacturer

or

other

authorized

0

disposal

company

to

decommission

your

equipment.

Troubleshooting

Problem

Jaw

handle

is

loose

|

Jaw

handle

is

cracked

or

rubs

against

the

front

panel

Power

button

does

not

light

up

after

powering

on

the

console

Power

button

sticks

when

pushed

LCD

does

not

display

when

the

console

is

powered

on;

or

the

touch

screen

buttons

do

not

activate

when

pressed

Console

powers

down

because

of

an

“E_”

error

Console

will

not

power

on

Console

continues

to

emit

light

after

the

light

cable

is

removed;

or

the

console

does

not

resume

from

Standby

mode

after

plugging

in

a

light

cable

Possible

Solution

«

See

“Adjusting

the

Jaw

Handle”

section

for

instructions

on

repairing

the

jaw

handle.

+

See

“Replacing

Components”

section

2.0

for

instructions

on

replacing

the

jaw

handle.

«

See

“Replacing

Components”

section

3.0

for

instructions

on

replacing

the

power

button

LED.

+

See

“Replacing

Components”

section

3.0

for

instructions

on

replacing

the

power

button

itself.

e

Make

sure

the

front

board

is

receiving

power:

1.

If

the

front

board

is

not

receiving

power,

but

the

main

board

is

powered,

check

that

the

cable

connector

for

the

front

board/main

board

cable

is

still

securely

attached

to

the

main

board.

Ifthe

connector

is

broken,

the

L9000

should

be

returned

to

Stryker

so

the

main

board

can

be

replaced

and

the

LED

module

can

be

calibrated.

2.

If

the

front

board

is

not

receiving

power,

but

the

main

board

is

powered

and

the

front

board/main

board

cable

connector

is

working,

then

replace

the

front

board.

See

“Replacing

Components”

section

4.0

for

instructions.

3.

If

the

front

board

is

receiving

power,

try

reinserting

the

LCD

connection

to

the

front

board.

If

the

LCD

still

does

not

turn

on,

or

if

it

has

any

obvious

dead

pixels

or

cracks,

replace

the

LCD.

See

“Replacing

Components"

section

4.0

for

instructions.

+

Make

sure

the

LED

module

fan

is

functioning,

If

not,

refer

to

“Replacing

Components”

section

5.0

for

instructions

on

replacing

the

LED

module

fan.

+

Check

the

fuses

in

the

AC

inlet

filter:

1.

Replace

blown

fuses

with

5.0A,

250V

5x20mm

slo-blo

fuse;

PN

105202435

2.

If

fuses

are

not

blown,

probe

power

lines

on

inside

of

unit

when

turned

on.

3.

If

the

AC

inlet

filter

does

not

provide

power

to

the

AC

inlet

board,

see

“Replacing

Components”

section

6.0 for

instructions

on

replacing

the

AC

inlet

filter.

*

See

“Replacing

Components”

section

7.0

for

instructions

on

replacing

the

ESST

sensor.

10

Problem

Light

output

(when

Possible

Solution

using

Safelight™

cables)

contact.

appears

to

flicker

or

works

intermittently

Light

output

is

no

longer

white

and

recalibration.

Error

Code

Definitions

+

See

“Replacing

Components”

section

7.0

for

instructions

on

replacing

the

ESST

|

+

The

LED

power

contacts

may

be

damaged

or

oxidized.

Return

the

L9000

for

repair

The

L9000

LCD

displays

error

codes

when

one

of

the

following

conditions

occur.

Follow

the

recommended

action

to

correct

the

error.

Code

E-1

E-2

E-4

Definition

The

LEDs

have

exceeded

their

recommended

operating

temperature.

All

conditions

are

met

for

the

LEDs

to

illuminate,

yet

it

remains

off.

The

LEDs

are

kept

off

because

the

electronics

fan

is

not

working

properly.

The

LEDs

are

kept

off

because

the

heat pipe

fan

is

not

working

properly.

All

conditions

are

not

met

for

the

LEDs

to

illuminate,

yet

it

remains

on.

Recommended

Action

Return

the

L9000

for

repair.

Return

the

L9000

for

repair.

Return

the

L9000

for

repair.

Refer

to

“Repair/Replacement”

section

5.0

for

the

procedure

to

replace

the

LED

(heat

pipe)

fan.

Return

the

L9000

for

repair.

Repair/Replacement

Caution

The

L9000

is a

precision

instrument

that

has

been

engineered

and

manufactured

with

great

care

to

ensure

the

safety

of

operators

and

patients.

In

order

to

maintain

the

high

level

of

safety

and

reliability

required

in

devices

of

this

Caution

nature,

it

is

important

to

fully

understand

and

comply

with

all

required

procedures

set

out

herein.

If

some

part

of

a

procedure

is

omitted

or

adequate

equipment

is

not

used,

the

safety

and

performance

of

the

devices

may

be

unknowingly

compromised.

If

any

of

the

procedures

described

in

this

manual

are

beyond

the

scope

of

the

technician’s

training,

consult

the

“Service

Options”

section

of

this

guide

for

information

on

how

to

obtain

service

from

Stryker

Endoscopy.

Warning

As

with

all

AC

powered

devices,

dangerous

voltages

are

present.

If

adequate

safety

precautions

are

not

taken,

results

may

include

damage

to

the

equipment,

personal

injury,

or

death.

It

is

imperative

that

these

procedures

are

approached

only

by

trained

technicians

with

proper

equipment

after

fully

reading

and

understanding

the

steps

involved.

On

all

steps

in

this

procedure

referring

to

application

of

Loctite,

apply

Loctite

to

threaded

holes

rather

than

to

threads

on

the

screws

unless

otherwise

specified.

ESD

Protection

is

required

to

perform

this

assembly.

Failure

to

follow

this

procedure

can

cause

undetectable

damage

to

electrical

components.

11

12

Adjusting

the

Jaw

Handle

Note:

Images

show

this

process

being

conducted

with

the

jaw

removed

from

the

console.

However,

the

process

should

be

completed

with

the

jaw

assembly

still

mounted

in

the

unit.

Step

Task

Description

op

Processimage

Tools

Parts.

1

Unscrew

the

chassis

cover

from

the

»

#2

Phillips

«

BNC

washer

chassis,

then

remove

the

BNC

washer

screwdriver

and

nut

and

nut

from

the

shutter

connector.

»

9/16”

socket

Ἡἳ

2

Remove

the

jaw

handle

and

jaw

«

1/16"

Hex

+

46-32

x

0.25"

handle

key

from

the

front

panel.

To

wrench

stainless

steel

do

so,

remove

the

#6-32

x

0.25”

set

black

set

screw

screw.

3

Remove

the

front

panel

by

lifting

i

the

six

tabs

out

of

their

slots

in

the

chassis.

Start

with

the

tab

on

the

right

side,

working

across

the

top,

and

progress

down

the

left

side

to

the

bottom.

Caution:

Unplug

the

front

board

power

cable

(that

connects

to

the

main

board)

to

prevent

damage

from

occurring

to

components.

Step

Task

Description

|

4

Loosen

the

set

screw

in

the

pinion

gear,

then

tighten

the

pinion

gear/

shaft

against

the

jaw

plate

until

the

handle

no

longer

wobbles.

Align

the

pinion

gear

to

the

jaw

mounting

screw

as

shown.

Note:

It

is

normal

if

the

jaw

plates

and

the

jaw

base

have

some

play

or

wobble

between

them,

as

long

as

the

shoulder

bolts

in

the

assembly

are

fully

tightened.

Process

Image

Tools.

©

Parts

»

#2

Phillips

e

Pinion

shaft

screwdriver

(PN

105209808)

e

Pinion

Gear

(PN

105199487)

+

#6-32

x

0.25”

socket

head

cap

screw

(PN

105200670)

Place

the

jaw

key

and

jaw

handle

in

the

pinion

shaft

and

open/lock

the

jaw.

Remove

the

handle

and

key.

Trigger

the

jaw

by

pressing

gently

on

the

white

slide

cable

actuator

on

the

back

of

the

jaw.

If

there

is

too

much

friction

and

the

jaw

does

not

function

smoothly,

then

repeat

step

4

—

allowing

a

small

amount

of

play

between

the

pinion

gear

and

jaw

plate.

WARNING:

Be

careful

of

moving

parts.

Jaw

components

move

quickly

and

with

substantial

force.

Injury

can

occur

if

fingers

are

caught

in

the

closing

jaw.

«

7/64” hex

wrench

13

14

Replacing

Components

1.0

Chassis

Cover

Step

Task

Description

o

Process

Image

ce

E

-

Tools

Parts

1

Unscrew

the

chassis

cover.

*

#2

Phillips

e

#6-32

x

0.25”

screwdriver

pan

head

screws

+

Chassis

cover

(PN

105209853)

2

Remove

the

chassis

cover

by

sliding

»

#2

Phillips

e

#6-32

x

0.25”

the

back

off

the

console

about

one

screwdriver

pan

head

screws

inch

and

lifting

up.

Replace

with

a

new

chassis

cover

and

reassemble

in

reverse

order.

2.0

Jaw

Handle

Step.

Task

Description

΄

To

Process

Image.

::

Tools

Parts.

5

1

Unscrew

the

set

screw

holding

the

©

.1/16”

hex

«

#6-32x0.25”

jaw

handle

in

place,

then

remove

the

wrench

stainless

steel

handle

from

the

jaw

handle

key

and

black

set

screw

pinon

shaft

as

shown.

+

jaw

handle

(PN

105203554)

e

Jaw

handle

key

(PN

105210469)

2.

Place

small

amount

of

Loctite

222

on

©

.1/16”

hex

e

46-32

x

0.25”

the

set

screw

of

the

new

jaw

handle,

then

place

the

jaw

handle

on

the

jaw

handle

key

and

pinon

shaft

as

shown.

Screw

the

handle

into

place

until

it

is

secure.

Caution:

Make

sure

the

Loctite

does

not

get

on

the plastic

of

the

jaw

handle,

or

damage

can

occur.

wrench

»

Loctite

222

stainless

steel

black

set

screw

3.0

Power

Button/LED

|

Step.

Task

Description

|

Process

Image

Tools

Parts

o

1

Unscrew

the

chassis

cover.

»

#2

Phillips

+

#6-32

x

0.25”

screwdriver

pan

head

screws

«

Chassis

cover

(PN

105209853)

2

Remove

the

chassis

cover

by

sliding

the

back

off

the

console

about

one

inch

and

lifting

up.

3

Remove

the

jaw

handle

from

the

jaw

TE

1/16”

hex

*

46-32

x

0.25”

handle

key

and

pinon

shaft

as

shown.

wrench

stainless

steel

black

set

screw

e

Jaw

handle

(PN

105203554)

«

Jaw

handle

key

(PN

105210469)

4

Remove

the

jaw

handle

key

from

the

pinion

shaft

groove.

15

16

Step

Task

Description

Process

Image

ος.

Tools

Parts

©

5

Remove

the

front

panel

by

lifting

«

Front

panel

.

the

six

tabs

out

of

their

slots

in

the

(PN:

105209803)

chassis.

Start

with

the

tab

on

the

ight

side,

worki

right

side,

working

across

the

top.

-

Front

board

and

progress

down

the

left

side

to

the

bottom

power

cable

,

(PN:105209870)

Caution:

Unplug

the

front

board

power

cable

(that

connects

to

the

main

board)

to

prevent

damage

from

occurring

to

components.

6

Unplug

the

power

button

LED

from

»

Front

board

the

front

board.

power

button

LED

(PN

105208767)

*

Front

board

(PN

105208722)

7

Pull

the

3mm

LED

from

the

rear

of

the

power

button,

then

follow

the

instruction

below:

*

If

you

are

replacing

the

power

button

LED,

replace

it

with

a

new

LED

and

proceed

to

step

9.

«

If

you

are

replacing

the

power

button

itself,

proceed

to

step

8.

8

Depress

the

two

lips

that

latch

the

«

Power

button

power

button

onto

the

inside

of

the

front

panel,

then

remove

the

power

button.

Replace

it

with

a

new

power

button

by

seating

the

button

on

top

of

the

spring,

pushing

until

the

two

lips

latch

the

button

securely.

(PN

10501226)

»

Power

button

spring

(PN

105201327)

Step

Task

Description

9

Plug

the

power

button

LED

back

into

the

display

board.

Process

Image.

Tools

:

Parts

10

Reconnect

the

front

board

power

cable

to

the

front

board,

then

reconnect

the

front

panel

tabs

in

the

reverse

order

they

were

removed.

Caution:

Be

careful

not

to

damage

the

front

board

connector

on

the

chassis

cover

when

reassembling.

11

Insert

the

jaw

handle

key

into

the

pinion

shaft

groove.

12

Place small

amount

of

Loctite

222

on

the

set

screw

of

the

new

jaw

handle,

then

place

the

jaw

handle

on

the

jaw

handle

key

and

pinon

shaft

as

shown.

Screw

the

handle

into

place

until

it

is

secure.

Caution:

Make

sure

the

Loctite

does

not

get

on

the

plastic

of

the

jaw

handle,

or

damage

can

occur.

*

1/16”

hex

wrench

«

Loctite

222

«

#6-32

x

0.25”

stainless

steel

black

set

screw

13

Replace

the

chassis

cover

by

sliding

the

back

onto

the

unit

and

pushing

forward,

until

the

cover

catches

the

front

tabs

and

fits

snugly

in

place.

Screw

in

the

chassis

cover

to

complete

the

procedure.

Caution:

Be

careful

not

to

damage

the

front

board

connector

on

the

chassis

cover

when

reassembling.

#2

Phillips

screwdriver

+

#6-32

x

0.25"

pan

head

screws

17

Stryker L9000 User manual

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