Stryker Prime TC User manual

PPrriimmee TTCC®®
MMaaiinntteennaannccee MMaannuuaall
1460
Transport Chair
EN
1460-009-002 Rev B.0 2019/09

SSyymmbboollss
Operating instructions/Consult instructions for use
General warning
Caution
Warning; crushing of hands
No pushing
Catalogue number

Serial number
 
For US Patents see www.stryker.com/patents
CE mark
Authorized representative in the European Community
European medical device
Manufacturer
Date of manufacture
Safe working load
Lubricate
Fragile, handle with care
Keep dry
This way up
Do not stack
1460-009-002 Rev B.0 EN

TTaabbllee ooff CCoonntteennttss
Warning/Caution/Note Definition ..............................................................................................................................3
Summary of safety precautions ................................................................................................................................3
Pinch points .......................................................................................................................................................4
Introduction ...............................................................................................................................................................5
Product description .................................................................................................................................................5
Intended use ..........................................................................................................................................................5
Expected service life ...............................................................................................................................................5
Disposal/recycle .....................................................................................................................................................5
Contraindications....................................................................................................................................................6
Specifications .........................................................................................................................................................6
Product illustration ..................................................................................................................................................7
Contact information.................................................................................................................................................8
Serial number location.............................................................................................................................................8
Date of manufacture................................................................................................................................................8
Preventive maintenance ...........................................................................................................................................9
Service ....................................................................................................................................................................10
Seat back removal ................................................................................................................................................10
Seat back replacement..........................................................................................................................................10
Chart holder replacement ......................................................................................................................................11
Seat replacement..................................................................................................................................................12
Flip-up armrest replacement ..................................................................................................................................13
Front caster wheel replacement .............................................................................................................................14
Front caster assembly replacement........................................................................................................................15
Swing-away footrest replacement (Model 1460) ......................................................................................................16
Rear wheel replacement........................................................................................................................................17
Pedal replacement................................................................................................................................................18
Brake finger assembly replacement........................................................................................................................20
IV pole components ..............................................................................................................................................22
IV pole removal.....................................................................................................................................................22
IV pole installation.................................................................................................................................................23
IV pole topper replacement....................................................................................................................................23
Lap belt assembly installation ................................................................................................................................24
Lap belt removal ...................................................................................................................................................25
Lap belt installation ...............................................................................................................................................26
Leg rest components.............................................................................................................................................27
Leg rest installation ...............................................................................................................................................28
Leg rest leg replacement .......................................................................................................................................29
Leg rest adjustment...............................................................................................................................................29
Swing-away frame and footrest assembly..............................................................................................................30
Swing-away footrest assembly, left ........................................................................................................................31
Swing-away footrest assembly, right......................................................................................................................32
Common components ............................................................................................................................................33
Brake assembly ......................................................................................................................................................37
No ground chain option...........................................................................................................................................39
Ground chain option ...............................................................................................................................................40
Swivel caster assembly ..........................................................................................................................................41
Armrest assembly ...................................................................................................................................................42
Armrest assembly, right ..........................................................................................................................................43
Armrest assembly, left ............................................................................................................................................44
No oxygen bottle holder..........................................................................................................................................45
Oxygen bottle holder...............................................................................................................................................46
1460-009-002 Rev B.0 1 EN

Non-padded seat ....................................................................................................................................................47
Padded seat option - 1460-013-050 .......................................................................................................................48
No IV pole - 1460-035-100 .....................................................................................................................................49
IV pole - 1460-035-000 ...........................................................................................................................................50
Lap belt - 1460-013-100 .........................................................................................................................................51
Foley bag hook - 1460-101-150 .............................................................................................................................52
Foley bag hook with leg rest ...................................................................................................................................53
Leg rest - 1460-166-030 .........................................................................................................................................54
Leg rest latch assembly, left - 1460-166-040 .........................................................................................................56
Leg rest latch assembly, right - 1460-166-080 .......................................................................................................57
No leg rest - 1460-066-100.....................................................................................................................................58
EN 2 1460-009-002 Rev B.0

WWaarrnniinngg//CCaauuttiioonn//NNoottee DDeeffiinniittiioonn
The words WWAARRNNIINNGG,CCAAUUTTIIOONN, and NNOOTTEE carry special meanings and should be carefully reviewed.
WWAARRNNIINNGG
Alerts the reader about a situation which, if not avoided, could result in death or serious injury. It may also describe
potential serious adverse reactions and safety hazards.
CCAAUUTTIIOONN
Alerts the reader of a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to the
user or patient or damage to the product or other property. This includes special care necessary for the safe and effective
use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse.
NNoottee -- Provides special information to make maintenance easier or important instructions clearer.
SSuummmmaarryy ooff ssaaffeettyy pprreeccaauuttiioonnss
Always read and strictly follow the warnings and cautions listed on this page. Service only by qualified personnel.
CCAAUUTTIIOONN
• Improper usage of the product can cause injury to the occupant or operator. Operate the product only as described in
this manual.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation
resulting in injury to occupant or operator. Modifying the product also voids its warranty.
1460-009-002 Rev B.0 3 EN

PPiinncchh ppooiinnttss
FFiigguurree 11 –– PPiinncchh ppooiinnttss
EN 4 1460-009-002 Rev B.0

IInnttrroodduuccttiioonn
This manual assists you with the operation or maintenance of your Stryker product. Read this manual before operating or
maintaining this product. Set methods and procedures to educate and train your staff on the safe operation or maintenance
of this product.
CCAAUUTTIIOONN
• Improper usage of the product can cause injury to the occupant or operator. Operate the product only as described in
this manual.
• Do not modify the product or any components of the product. Modifying the product can cause unpredictable operation
resulting in injury to occupant or operator. Modifying the product also voids its warranty.
NNoottee
• This manual is a permanent part of the product and should remain with the product even if the product is sold.
• Stryker continually seeks advancements in product design and quality. This manual contains the most current product
information available at the time of printing. There may be minor discrepancies between your product and this manual. If
you have any questions, contact Stryker Customer Service or Technical Support at 1-800-327-0770.
PPrroodduucctt ddeessccrriippttiioonn
The Stryker Model 1460 PPrriimmee TTCC® is a manual, operator-propelled chair that is designed to transport occupants in the
seated position with their associated medical equipment (such as an oxygen bottle, IV fluid bags, or a foley catheter bag).
The product is equipped with a brake mechanism that immobilizes the rear wheels for increased stability and assists with
occupant entry and exit.
IInntteennddeedd uussee
PPrriimmee TTCC is a transport chair that is intended for medical purposes to assist a person in performing an activity that the
person would find difficult to do or be unable to do. PPrriimmee TTCC is intended for occupants who have the ability to hold
themselves in an upright, seated position, unassisted, and in compliance with facility guidelines for transporting.
Expected use of PPrriimmee TTCC is to support the occupant in an upright, seated position with their back against the seat back
and their feet and arms on the provided resting surfaces. For transport, the operator pushes the chair from behind by
gripping the provided handles. Users should not sit on the arms, stand upright on any surface, or lean on the arms or seat
back from a standing position. Intended operators include healthcare transporters (escorts), nurses, other healthcare
professionals, family members, and individuals who accompany the occupant.
PPrriimmee TTCC is intended for use inside healthcare facilities and outside healthcare facilities, and in adjacent locations,
including parking lots. Transport activity includes curbside admissions and discharge, interdepartmental and
intradepartmental transport, and transport in elevators. PPrriimmee TTCC has a safe working load of 500 lb (226.8 kg), including
occupant and accessories. The typical duration of use can vary from several minutes to up to an hour. However, occupant
wait time for certain events (for example, awaiting CT scan, MRI scan, or an X-ray) may exceed an hour.
EExxppeecctteedd sseerrvviiccee lliiffee
PPrriimmee TTCC has a five year expected service life under normal use, conditions, and with appropriate periodic maintenance.
DDiissppoossaall//rreeccyyccllee
Always follow the current local recommendations and/or regulations governing environmental protection and the risks
associated with recycling or disposing of the equipment at the end of its useful life.
1460-009-002 Rev B.0 5 EN

CCoonnttrraaiinnddiiccaattiioonnss
None known.
SSppeecciiffiiccaattiioonnss
NNoottee -- Safe working load indicates the sum of the occupant and accessory
weight.
500 lb 226.8 kg
Base model weight (without options)
NNoottee -- Weight may vary by 1 lb. 90.7 lb 41.14 kg
Width Overall width 28.3 in. 71.8 cm
Seat width 21.5 in. 54.6 cm
Seat height From footrests 15 in. 38.1 cm
From floor 21 in. 53.3 cm
Height With IV pole 73 in. 185.4 cm
Without IV pole 45 in. 114.3 cm
Push handle grip range Width 16 - 20.5 in. 40.6 - 52.1 cm
Height from floor 35 - 45 in. 88.9 - 114.3 cm
Nesting First chair length 39.8 in. 101.0 cm
First chair length with footrest
stowed
33.4 in. 84.8 cm
Length added by each additional
nested chair
20.5 in. 52.1 cm
EEnnvviirroonnmmeennttaall CCoonnddiittiioonnss OOppeerraattiioonn SSttoorraaggee aanndd TTrraannssppoorrttaattiioonn
Temperature
104 °F
(40 °C)
50 °F
(10 °C)
140 °F
(60 °C)
-20 °F
(-29 °C)
Relative Humidity
75 %
30 %
85 %
30 %
Atmospheric Pressure
1060 hPa
700 hPa
1060 hPa
500 hPa
Specifications listed are approximate and may vary slightly from product to product.
Stryker reserves the right to change specifications without notice.
EN 6 1460-009-002 Rev B.0

PPrroodduucctt iilllluussttrraattiioonn
A
B
C
D
E
F
G
H
I
K
L
M
N
O
P
Q
R
S
T
U
V
J
Q
FFiigguurree 22 –– PPrriimmee TTCC
A Armrest release L IV pole, optional
B Anti-tip wheels M IV pole topper, optional
C BackSmart™ brake/go pedals N Main frame tubes
D Chart holder O BackSmart oxygen bottle holder bottom,
optional
E BackSmart flip-up armrest P BackSmart oxygen bottle holder top,
optional
F BackSmart flip-up footrest Q Rear wheel
G Foley bag hook, optional R Seat
H Footrest assembly, swing-away S Seat back
I Footrest lever T Swing-away footrest release
J Front caster U Leg rest, optional
K BackSmart handles V Lap belt, optional
1460-009-002 Rev B.0 7 EN

CCoonnttaacctt iinnffoorrmmaattiioonn
Contact Stryker Customer Service or Technical Support at: 1-800-327-0770.
Stryker Medical
3800 E. Centre Avenue
Portage, MI 49002
USA
NNoottee -- The user and/or the occupant should report any serious product-related incident to both the manufacturer and the
Competent authority of the European Member State where the user and/or occupant is established.
To view your operations or maintenance manual online, see https://techweb.stryker.com/.
Have the serial number (A) of your Stryker product available when calling Stryker Customer Service or Technical Support.
Include the serial number in all written communication.
SSeerriiaall nnuummbbeerr llooccaattiioonn
A
DDaattee ooff mmaannuuffaaccttuurree
The year of manufacture is the first four digits of the serial number.
EN 8 1460-009-002 Rev B.0

PPrreevveennttiivvee mmaaiinntteennaannccee
At a minimum, check all items listed during annual preventive maintenance for all Stryker Medical products. You may need
to perform preventive maintenance checks more frequently based on your level of product usage. Service only by qualified
personnel.
NNoottee -- Clean and disinfect the product before inspection, if applicable.
Inspect the following items:
All welds
All fasteners are secure
Seat and seat back are not cracked or damaged
Chart holder is not cracked or damaged
Flip-up armrests raise, lower, and latch
Casters are secure and swivel
Casters are free of wax and debris
Wheels operate smoothly
Wheels rotate freely
Brake mechanism functionality
Both rear wheels lock when the brake is applied
Rear wheels are not loose or wobbly
Anti-tip wheels are intact
Footrest pivots up when not in use
Swing-away footrest locks in the use position
Swing-away footrest pivots to the stowed position when you depress the swing-away footrest release
IV pole is intact and the topper is secure and is not broken (optional equipment)
Oxygen bottle holder is intact and can be latched and unlatched (optional equipment)
Lap belt is free of damage (optional equipment)
Padded seat is not torn or damaged (optional equipment)
Leg rest locks in the stowed position (optional equipment)
Leg rest pivots and locks in the use position (optional equipment)
Lubricate leg rest release latch (optional equipment)
Product serial number:
Completed by:
Date:
1460-009-002 Rev B.0 9 EN

SSeerrvviiccee
SSeeaatt bbaacckk rreemmoovvaall
TToooollss rreeqquuiirreedd::
• 3/16” hex wrench
• 3/8” drive torque wrench (in-lb)
PPrroocceedduurree::
1. Apply the brake.
2. Using a 3/16” hex wrench, remove the four flat head cap screws (A) and adaptors (B) to remove the seat back (C) from
the chair frame. Save the screws, adaptors, and seat back (Figure 3).
AB
A
B
Torque item A
to 70 ± 10 in-lb
Torque item A
to 70 ± 10 in-lb
C
FFiigguurree 33 –– SSeeaatt bbaacckk rreemmoovvaall
3. When reinstalling the seat back, use a 3/16” hex wrench to reinstall the four flat head cap screws (A) and adaptors (B)
(removed in step 2) to secure the seat back (C) to the chair frame. Using a 3/8” drive torque wrench, torque the screws
to 70 ± 10 in-lb.
4. Verify proper operation before you return the product to service.
SSeeaatt bbaacckk rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 3/16” hex wrench
• 3/8” drive torque wrench (in-lb)
EN 10 1460-009-002 Rev B.0

PPrroocceedduurree::
1. Apply the brake.
2. Using a 3/16” hex wrench, remove the four flat head cap screws (A) and adaptors (B) to remove the seat back (C) from
the chair frame. Discard the screws, adaptors, and seat back (Figure 4).
AB
A
B
D
Torque item A
to 70 ± 10 in-lb
Torque item A
to 70 ± 10 in-lb
C
FFiigguurree 44 –– SSeeaatt bbaacckk rreeppllaacceemmeenntt
3. Using a 3/16” hex wrench, install the four supplied flat head cap screws (A) and adaptors (B) to secure the supplied seat
back (C) to the chair frame. Using a 3/8” drive torque wrench, torque the screws to 70 ± 10 in-lb.
4. Apply the supplied Stryker label (D) in the appropriate color.
5. Verify proper operation before you return the product to service.
CChhaarrtt hhoollddeerr rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 5/32” hex wrench
• 3/8” drive torque wrench (in-lb)
PPrroocceedduurree::
1. Apply the brake.
2. Remove the seat back (see
Seat back removal (page 10)).
3. Using a 5/32” hex wrench, remove the two button head cap screws (A) that secure the bottom of the chart holder to the
chair frame (Figure 5). Save the screws. When reinstalling the screws, use a 3/8” drive torque wrench to torque the
screws to 25 ± 5 in-lb.
1460-009-002 Rev B.0 11 EN

4. Push back on the chart holder from the bottom to remove the chart holder from the lower chair frame, and then push up
to remove the chart holder from the upper chair frame.
A
Torque item A
to 25 ± 5 in-lb
FFiigguurree 55 –– CChhaarrtt hhoollddeerr rreeppllaacceemmeenntt
5. Reverse steps 2-4 to install the supplied chart holder.
6. Verify proper operation before you return the product to service.
SSeeaatt rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 3/16” hex wrench
• 3/8” drive torque wrench (in-lb)
PPrroocceedduurree::
1. Using a 3/16” hex wrench, remove the four button head cap screws (A) that secure the seat (B) to the chair frame
(Figure 6). Discard the seat and screws.
2. Using a 3/16” hex wrench, install the four supplied button head cap screws (A) to secure the supplied seat (B) to the
chair frame. Using a 3/8” drive torque wrench, torque the screws to 70 ± 10 in-lb.
EN 12 1460-009-002 Rev B.0

A
B
Torque item A
to 70 ± 10 in-lb
FFiigguurree 66 –– SSeeaatt rreeppllaacceemmeenntt
NNoottee -- Start all four button head cap screws by hand before tightening them completely.
3. Verify proper operation before you return the product to service.
FFlliipp--uupp aarrmmrreesstt rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• 5/16” hex wrench
• Syntec grease (3000-200-719)
• 3/8” drive torque wrench (ft-lb)
PPrroocceedduurree::
1. Put the flip-up armrest in the forward and locked position.
2. Using a 5/16” hex wrench, remove the hard stop pin (A) from the bottom of the flip-up armrest (Figure 7). Discard the
pin.
3. Using one hand, pull up on the armrest release pin (B) and use your other hand to pull outward on the flip-up armrest (C)
to remove the armrest.
NNoottee -- There is grease in the pivot area of the arm.
4. Grease the supplied armrest pivot with Syntec grease (3000-200-719).
1460-009-002 Rev B.0 13 EN

A
B
C
Torque item A
to 33 ± 7 ft-lb
FFiigguurree 77 –– FFlliipp--uupp aarrmmrreesstt rreeppllaacceemmeenntt
5. Pulling upward on the armrest release pin, install the supplied flip-up armrest onto the chair frame.
6. Using a 5/16” hex wrench, install the supplied hard stop pin (removed in step 2). Using a 3/8” drive torque wrench,
torque the hard stop pin to 33 ± 7 ft-lb.
7. Verify proper operation before you return the product to service.
FFrroonntt ccaasstteerr wwhheeeell rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Pick
• (2) 5/32” hex wrench
• 3/8” drive torque wrench (in-lb)
PPrroocceedduurree::
1. Position the chair on its back.
2. Using a pick, remove and save the caster wheel axle barrel nut covers (C) (Figure 8).
3. Using two 5/32” hex wrenches, remove the axle barrel nut (B) and axle screw (D). Save the axle barrel nut and axle
screw. When reinstalling the axle screw, use a 3/8” drive torque wrench to torque the axle screw (D) to 70 ± 10 in-lb.
4. Grasp the caster wheel (A) and pull outward to remove the wheel from the fork (E). Discard the wheel.
EN 14 1460-009-002 Rev B.0

A
B
C
D
E
C
Torque item D
to 70 ± 10 in-lb
FFiigguurree 88 –– FFrroonntt ccaasstteerr wwhheeeell rreeppllaacceemmeenntt
5. Reverse steps 2-4 to install the supplied caster.
NNoottee -- The axle barrel nut (B) head is keyed. Properly align the nut in the caster fork (E) during reinstallation.
6. Verify proper operation before you return the product to service.
FFrroonntt ccaasstteerr aasssseemmbbllyy rreeppllaacceemmeenntt
TToooollss rreeqquuiirreedd::
• Pick
• (2) 5/32” hex wrench
• 3/4” socket
• 3/8” drive ratchet
• 3/8” drive torque wrench (ft-lb)
• 3/8” drive torque wrench (in-lb)
PPrroocceedduurree::
1. Position the chair on its back.
2. Using a pick, remove and discard the caster wheel axle barrel nut covers (C) (Figure 9).
3. Using two 5/32” hex wrenches, remove the axle barrel nut (B) and axle screw (D). Discard the axle barrel nut and axle
screw.
1460-009-002 Rev B.0 15 EN

A
B
C
D
E
F
C
Torque item F
to 75 ± 5 ft-lb
Torque item D
to 70 ± 10 in-lb
FFiigguurree 99 –– FFrroonntt ccaasstteerr aasssseemmbbllyy rreeppllaacceemmeenntt
4. Grasp the front caster wheel (A) and pull outward to remove the wheel from the fork (E). Discard the front caster wheel.
5. Using a 3/4” socket and a 3/8” drive ratchet, remove the bolt (F) to remove the fork (E) from the chair frame. Discard the
fork.
6. Reverse steps 2-5 to install the supplied front caster wheel assembly. Using a 3/8” drive torque wrench (ft-lb), torque the
bolt (F) to 75 ± 5 ft-lb before installing the caster to the fork. Using a 3/8” drive torque wrench (in-lb), torque the axle
screw (D) to 70 ± 10 in-lb.
NNoottee -- The axle barrel nut (B) head is keyed. Align the nut in the caster fork (E).
7. Verify proper operation before you return the product to service.
SSwwiinngg--aawwaayy ffoooottrreesstt rreeppllaacceemmeenntt ((MMooddeell 11446600))
TToooollss rreeqquuiirreedd::
• 3/8” drive torque wrench (ft-lb)
• Syntec grease (3000-200-719)
PPrroocceedduurree::
1. Put the swing-away footrest into the stowed position (see “Stowing the swing-away footrest in your Operations Manual).
2. Position the chair on its back.
3. Remove the front caster assembly (see
Front caster assembly replacement (page 15)). Save all parts.
4. Grasp and pull down to remove the lower footrest spring holder (A). Discard the lower footrest spring holder.
5. Remove and discard the footrest torsion spring (B).
6. Using your hand, press on the footrest release pedal to relieve pressure on the locking bracket.
7. Rotate and pull downward to remove the swing-away footrest assembly (C). Discard the assembly.
EN 16 1460-009-002 Rev B.0