Sumake 020 User manual

SUMAKE PNEUMATIC TOOLS
Low Noise Oil Free Shut Off Air Composite
Wrench (Angle Type-Lever Start)
Test result according to EN ISO 11148-6:2012
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
MODEL
Vibration
EN ISO 28927-2
Noise : EN ISO 15744
Safety Instructions
Warning
Sound pressure level
Sound power level
HAWFL020
No Load: 1.1 m/s2
No Load: 67.0 dB(A)
No Load: 78.0 dB(A)
1- Read this manual and
understand all safety
instructions before operation
the tool.
2- Wear an approved
ear-protector and gloves while
operating tool.
HAWFL025
No Load: 1.1 m/s2
No Load: 67.0 dB(A)
No Load: 78.0 dB(A)
HAWFL030
No Load: 1.1 m/s2
No Load: 67.0 dB(A)
No Load: 78.0 dB(A)
HAWFL040
No Load: 1.1 m/s2
No Load: 67.0 dB(A)
No Load: 78.0 dB(A)
HAWFL045
No Load: 1.1 m/s2
No Load: 70.0 dB(A)
No Load: 81.0 dB(A)
Uncertainty K= 1.5 m/s²
Uncertainty K= 3dB
HAWFL020(025)(030)(040)(045)-S-2303C-MIF

HAWFL030
LOW NOISE OIL FREE SHUT OFF AIR COMPOSITE WRENCH
HAWFL030-P-1011A-MI

HAWFL030
LOW NOISE OIL FREE SHUT OFF AIR COMPOSITE WRENCH
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 5A3037 End Housing 1 43 6N2105 Cone Spring 1
1-1 2S3010 Inner Bushing 1 44 2P3019 Silencer 1
1-2 2S3001 Outer Bushing 1 46 5L3106 Lever 1
2 7Q2017 Valve O-Ring 1 47 7S2202 Roll pin 1
2-1 6N2108 Spring 1 48 2Q5001 O Ring 1
3 6S2203 Valve 1 2S2056 Air Inlet Bushing [NPT] 1
4 7S2108 Set Screw And Washer 1 2S2057 Air Inlet Bushing [PT] 1
4-1 2U3001 Switch Bushing 1 49-1 2U3000 Air In Bushing 1
5 5L2002 Switch (Grey) 1 50 2S2103 Retainer 1
6 7S2001 Ball Bearing 1 51 7S2102 Ball 28
7 1S3001 End Plate 1 52 3S2001 Pilot Pin 1
8 6S2016 Pin 1 53 3S2211 Rear Clutch 1
9 6S2013 Pin 1 54 6N2006 C Ring 1
10 1P3005 Cylinder 1 55 3S2219 Center Clutch 1
11 1S3044-TE 10T Rotor 1 55-1 7S2102 Ball 13
12 1P3046 Oil-Free Blade 6 56 7S2112 Ball 2
13 1P3063 Front Plate 1 57 3S7055 Anvil 1
14 7S2002 Ball Bearing 1 57-1 7Q2002 Regulate Screw 1
15 6N2020 C Ring 1 58 7S2105 Ball 2
19 1P2101 15T Plant Gear 4 59 6N2110 Spring 1
20 1P3280 Fifth Gear Cage 1 60 3S2226 Slide Base 1
21 1P2270 18T Main Gear 1 61 3S3211 End Clutch 1
22 1P2110 12T Plate Gear 4 62 7S2102 Ball 22
23 1P2284 Third Gear Cage 1 63 3S2231 Ball Race 1
24 1S2061 Internal Gear 1 64 6N3100 C Ring 1
25 5A3032 Center Housing (Grey) 1 65 6N3005 Torque Spring 1
26 7S5003 Ball Bearing 1 66 2S7121 Washer 1
27 7Q2015 O Ring 1 67 3S2118 Bushing 1
28 2P3040 Silencer 1 69 3S3120 Angle Clutch Housing 1
29 2A3013 Exhaust Deflector 1 70 6S2010 Needle Pin 1
30 7Q2007 O Ring 1 71 3S3101 Regulation Washer 1
31 6S2020 Valve Plate 1 72 3S3002 Torque Ring 1
32 6S2009 Operating Rod 1 75 5A3522 Torque Cover (Black) 1
33 6N2101 Cone Spring 1 75-1 7Q6106 O Ring 1
34 6S2031 Screw 1 76 6N3102 Spring 1
35 7S2113 Screw 1 77 7S2111 Screw 1
36 2N2101 Spring 1 78 7S2102 Ball 2
37 2S2021 Valve Pin 1 79 7S2111 Screw 1
38 7Q2003 O Ring 1 81 5S2020 Housing Set 1
39 6S2031-1 Screw 1 82 6S2103 Angle Lock Nut 1
40 7S2113 Screw 1 83 5C2003 Angle Head Assembly (1/4" Square) 1
41 7Q6100 O Ring 1 83-1 6N5112 Spring 1
42 7S2109 Ball 1 HAWFL030-P-1011A-MI
49

EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：LOW NOISE OIL FREE SHUT OFF AIR COMPOSITE WRENCH
(ANGLE TYPE-LEVER START)
Model/ Serial No.：HAWFL020(025)(030)(040)(045)
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-6:2012
Name and Signature/Position Date and Place
2022/12/1
Mike Su –Managing Director Taipei, Taiwan
HAWFL020(025)(030)(040)(045)-D-2303C-MIF

HA(W)FL-SERIES AIR SCREWDRIVER OPERATION MANUAL
1
For safety use, Please Follow the instructions. The operation without your local regulations may cause serious injury.
Read thoroughly and understand this instruction manual and keep this within reach for future reference.
CLASSIFIED CAPACITY SPECIFICATIONS
Model
Speed
Weight
Length
Diameter
Noise
Air
Pressure
Min
Air
hose
Bore
Air
Consumption
Torque
Range
Standard
Deviation
Fastening Capacity
Machine
Screw
Tapping
Screw
r.p.m.
g
mm
mm
±2dBA
Kg/cm²
mm
l/S
Kgf-cm
%
HA(W)FL020
2000
730
302
34
67
6.0
5.0
3.6
3-20
±3
M2.2-M4.5
M1.7-M3.5
HA(W)FL025
1800
730
302
34
67
6.0
5.0
3.6
3-25
±3
M2.2-M4.7
M1.7-M3.8
HA(W)FL030
1000
730
302
34
67
6.0
5.0
3.6
5-30
±3
M2.8-M5.0
M2.3-M4.0
HA(W)FL040
800
730
302
34
67
6.0
5.0
3.6
10-40
±3
M3.3-M5.7
M2.7-M4.4
HA(W)FL045
1700
730
302
34
70
6.0
5.0
6.5
7-50
±3
M2.8-M5.8
M2.3-M4.7
HA(W)FL050
1400
1385
352
42
70
6.0
8.0
6.5
10-60
±3
M3.6-M6.3
M2.8-M5.0
HA(W)FL075
1000
1385
352
42
70
6.0
8.0
6.5
12-75
±3
M3.8-M6.6
M3.0-M5.6
HA(W)FL095
550
1385
352
42
70
6.0
8.0
6.5
15-95
±3
M4.1-M7.0
M3.1-M6.0
HA(W)FL180
330
1385
352
42
70
6.0
8.0
6.5
30-180
±3
M5.0-M9.3
M4.0-M7.2
HA(W)FL280
220
1385
352
42
74
6.0
8.0
7.5
50-280
±3
M6.0-M11.0
M4.9-M8.7
HAWFL350
230
1485
360
42
74
6.0
8.0
7.5
70-350
±3
M6.8-M11.7
M5.3-M9.5
HAFL020~HAFL045 -with 1/4”Hex. Small Angle Head, HAFL050~HAFL280 -with 1/4”Hex. Large Angle Head
HAWFL020~HAWFL045 for 1/4”Square Small Angle Head, HAWFL050~350 3/8”Square Large Angle Head
This Low Noise type is Efficient and Energy Saving Product of our new release.
FUNCTION INSTRUCTION
1. Torque cover
To prevent improper torque adjustment by operator, this up-to-the-date design fixes torque at same standard.
Further, for this special structure design, the torque cover is necessary for tool during operation. Due to the
safety consideration and to prevent the tool be broken by any impacting, please operate tool as per this
instruction manual and note it is prohibitive to operate tool without torque cover.
2. Valve reverse switch
With this friendly Valve reverse switch design, operator can change the motor rotation direction rapidly by
adjusting only the Valve reverse switch.
TOOL OPERATION
1 Check carefully first if the bit fixed in proper position with Pull-type Bit slide sleeve.
2 Confirm if the air hose or air pipe is clean and dry.
3 Make sure the air hose or air pipe is well connected with air screwdriver.
4 Due to the safety consideration, please make sure the bit is well fixed on tool before operating.
5 Torque Adjustment
Refer to the below drawing instruction: Release first the Torque cover for torque adjustment, then tighten
necessarily the torque cover before operating. For better Torque management, there are also color rings for
torque management.
1 2 3 4
1 Release Torque Cover 2 Drop Torque cover out 3 Tighten to the right: 4 Loosen to the left:
increase torque. decrease torque
Air Inlet Bushing
Torque Cover
Hard composite
rubber grip
Valve Reverse
Exhaust Deflector
Lever
HA(W)FL-I-2007H-MI

HA(W)FL-SERIES AIR SCREWDRIVER OPERATION MANUAL
2
6 Press the tool for start rotating, release it to stop operating, due to the safety consideration, please hold
carefully the tool during the whole operating duration.
7 Push Valve reverse switch for instantly changing of air motor rotation direction. Please stop first the operation
then reverse patented both way valve switch to change the rotation direction.
8 Air motor will automatically stop when the load reaches at the pre-set torque.
Caution : Improper operation may damage the tool.
AIR SUPPLY
1 Air tools are adversely affected by moisture. Since air from compressor contains much moisture and dust, it
is desirable to provide a filter in the pipeline to remove such undesirable elements. Also take the drain out
from air tank every day.
2 When using brand-new air hose or air pipe, blow and clean the air hose or pipe inside before installation.
3 Keep air hose or air pipe inside clean to prevent airdrop problem caused by lots of drain and dust
accumulated, either to avoid possibly inside diameter smaller problem after long term usage.
4 When disconnect air hose from air tool during operation, do not drop air hose end to the floor as dust or other
element may get into air hose.
5 Use air regulator to keep stable air pressure at 6.0kgf-cm²( 80~90 psi) at the toll. It is important to get
proper air pressure at the toll.
6 With high quality Oil-free motor, any moisture or lubrication injection may damage the air screwdriver, please
keep tool dry and avoid oil based substances exposing to the products. For avoiding moisture affection,
using Air Dryer is necessary in wet area or under moist weather.
TOOL ADVANTAGE
1 High quality Oil-free Motor (SUMAKE 2G Motor)
High quality Oil-free Motor is our new design used on high technologic tool. At the beginning operation, the
power of Oil-free motor keeps stable at it’s top capability without any oil injection, but the power of Current
motor decreases till it’s lowest capability after 32 hours operating unless oil adding. The high technologic
Oil-free motor increases 60% torque and keeps noise as standard 70dB(HAFL065) which prevents operator
and environment from noise damaging and accords with industrial classified tool standard.
(Please refer to the below table about Oil-free and current motor.)

HA(W)FL-SERIES AIR SCREWDRIVER OPERATION MANUAL
3
2 CPK value＞1.33
With 3rd generation patented cross-path MSC clutch and special mechanical structure, this air screwdriver
accords with ISO5393 B class CPK value Torque deviation request (CPK value＞1.33). This patented one
pulse clutch system has also the merits of low vibration(less than 2.5ms), low torque deviation(±3%) and wide
torque range.
3 All new patented mechanical design and comfort grip material
This new patented mechanical design is 20% lighter than other brand. With the unity sharping composite grip
and best balance design made by thermoplastic elastomer, the H-series straight type tool possess better
lasting, wearing-resisting, comfortable grasp and anti-glossy features.
4 Torque fix and management system
The outside torque adjustment design let user either adjust the torque rapidly or without using the torque lock
nut. To avoid the adjustment by operator, this up-to-the date torque cover design prevent user to change the
torque at will.
5 Low Noise
To protect user’s ears and it could to make more efficient while using. The Vibration and noise level is much
lower than other brand. For example as below, SUMAKE model HAFL065 has decreased 16dB and the
expense also decreased by 33%.

HA(W)FL-SERIES AIR SCREWDRIVER OPERATION MANUAL
4
6 Low Air Consumption
The new motor could reduce the air consumption about 33%, it is not only to save energy but also can save
the cost on electricity.
7 Green Energy-Conserving
For environmental protection, the tool has an excellent saving energy, to produce effective energy saving
products and tackle the issue of ever increasing cost of energy and deteriorating environment of the world.
USING CAUTION
1 Please note improper operating may damage the tool.
2 Due to the safety consideration, please make sure tool is completely under control before and during
operation.
3 Changing the rotation direction at will without stopping first the operation may damage the motor or reduce
the usage term. Please note it is prohibited to change the rotation direction during operation, the proper
operating method is stop first the operation, then change the rotation direction by pushing the Valve reverse
switch.
4 The air screwdriver can be damaged by accidental falls or impacts. Due to the safety consideration, please
hold the tool carefully or use the hook to prevent the tool dropping down.
5 Any moisture or lubrication injection may damage the air screwdriver, please keep tool dry and avoid oil
based substances exposing to the products. For avoiding moisture affection, using Air Dryer is necessary in
wet area or under moist weather.