Sumake S Series User manual

SUMAKE PNEUMATIC TOOLS
Air Drive Coil Carton Stapler
CR-19S
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Noise and Vibration:
Vibration
ISO 8662-11:1999
Noise
EN 12549:1999
EN ISO 4871
Remark
No Load:
1.3 m/s²
Sound Pressure Level
load: 89 dB(A)
Please always
wear ear
protector at
environment
noise level >
80 dB(A) due
to risk of
impaired
hearing!
Sound power level
load: 100 dB(A)
Uncertainty
K= 1.5 m/s²
Uncertainty
K= 3dB
Specification:
Type
S series
Shank
0.9x1.9mm
Nail Length
15mm & 18mm
(5/8” & 7/10”)
Tool Length (HxWxL)
230 x 115 x 233 mm
Tool Weight
2.38 kg (5.23 lbs)
Load Capacity
1000 pcs
CR-19S-S-2108A-CJF

INSTRUCTION MANUAL
ITEM NO.:CR-19I, CR-19S, CR-19T
CR-23I, CR-23IA
AIR DRIVE COIL CARTON STAPLER
CR-19I(19S)(19T)(23I)(23IA)-I-1305B-CJ

4
SAFETY INSTRUCTIONS
DANGER
1.READ THIS MANUAL AND UNDERSTAND ALL SAFETY INSTRUCTIONS
BEFORE OPERATION THE TOOL. IF YOU HAVE ANY QUESTIONS, PLEASE
CONTACT OURAUTHORIZED REPRESENTATIVES.
2.NEVER ALLOW TO USE TYPE OF FLAMMABLE GASES OXYGEN AS A
POWER SOURCE FOR THE TOOL. USE FILTERED, LUBRICATED,
REQULATED COMPRESSEDAIR ONLY.
3.NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN
THE TOOL. VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND
CAUSE THE TOOLTO EXPLODE.
4.DO NOT EXCEED MAXIMUM PERMISSIBLE OPERATING PRESSURE OF
THE TOOL (8 KG/Cm2)
5.DISCONNECT THE TOOL FROM AIR SUPPLY BEFORE CLEANING JAMS,
SERVICING, ADJUSTING, AND DURING NON-OPERATION.
WARNING
6.DO NOT PULL THE TRIGGER WHEN CARRYING OR HOLDING THE TOOL.
NEVER CARRY THE TOOL BY THE HOSE OR PULL THE HOSE TO MOVE
THE TOOL.
7.AT THE WORKPLACE, ALWAYS WEAR THE PROTECTIVE EQUIPMENT
SUCH AS SAFETY GLASSES, HEARING PROTECTION AND HEAD
PROTECTION.
8.DO NOT USE ACHECK VALVE OR ANY OTHER FITTING WHICH ALLOWS
AIR TO REMAIN IN THE TOOL.
9.DO NOT PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE
STAPLE CLINCHING AREA OR ADJUSTMENT WINDOW OF THE TOOL
WHEN CONNECTING OR DISCONNECTING AIR SUPPLY.
10. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF OR
ATANY OTHER PERSON.

5
LUBRICATION AND MAINTENANCE
NOTE
YOUR TOOL REQUIRES LUBRICATION BEFORE YOU USE IT FOR THE FIRST
TIME.
DISCONNECT THE AIR SUPPLY FROM THE TOOL BEFORE LUBRICATING.
TURN THE TOOL SO THE INLET IS FACING UP AND PUT ONE DROP OF HIGH
SPEED SPINDLE OIL, UNOCAL RX22, OR 3-IN-1 OIL INTO AIR INLET. NEVER
USE DETERGET OIL ADDITIVES. OPERATE THE TOOL BRIEFLY AFTER ADDING
OIL.
WIPE OFF EXCESSIVE OIL AT THE EXHAUST, EXCESSIVE OIL WILL DAMAGE
ORINGS OF TOOL. IF IN-LINE OILER IS USED. MANUAL LUBRICATION
THROUGH THEAIR NILET IS NOT REQUIRED ON A DAILY BASIS.
AIR SUPPLY AND CONNECTIONS
NOTE
THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF
CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE
EFFICIENCYAND USEFULL LIFE OF THE TOOL.
MANYAIR TOOLUSERS FIND IT CONVENIENT TO USE OILER TO HELP PROVIDE
OIL CIRCULATION THROUGH TOOL AND INCREASE THE EFFICIENCY AND
USEFUL LIFE OF THE TOOL. CHECK OIL LEVEL IN THE OILER DAILY.
MANY AIR TOOL USER FIND IT CONVENIENT TO USE A FILTER TO REMOVE
LIQUID IMPURITIES WHICH CAN RUST OR WEAR INTERNAL PARTS OF THE
TOOL. A FILTER ALSO INCEREASE THE EFFICIENCY AND USEFUL OF THE
TOOL. THE FILTER MUST BE CHECKED ON A DAIL BASIS AND IF NECESSARY
DRAINED.

6
LOADING THE TOOL
DISCONNECT THE AIR SUPPLY
SLIGHTLY SQUEEZE COVER (044) BACK THEN PULL TO OPEN
COVER(044)
PLACE COIL STAPLES IN MAGAZINE. FEED FRONT END OF
COIL STAPLES INTO RIGHT COIL GUIDE (037), LEFT COIL
GUIDE (038), AND TOP GUIDE (035). PUSH FORWARD UNTIL
STOPPING IN DRIVER GUIDE UNIT (027).
SWING COVER CLOSEDAND SLIGHTLY SQUEEZE TO ENGAGE
MAGAZINE BOSSES.
NOTE : CHECK POSITION ENGAGEMENT.

7
CHECK STAPLE LENGTH
NOTE : DISCONNECT THE AIR SUPPLY
LOOSEN SET SCRCW (526) WITH 3MM HEXAGON WRENCH
KEY.
TURN ADJUSTING ROD (018)180°WITH A SCREW DRIVER TO
THE DESIRED ADJUSTMENT.
IF WANT TO SHOOT LONG LEG STAPLES. LET “L” ON
ADJUSTING ROD (018) UP. IF WANT TO SHOOT SHORT LEG
STAPLES, LET “S” ONADJUSTING ROD (018) UP.
IF WANT TO SHOOT LONG LEG STAPLES. LOOSEN ROUND
HEAD SCREW (542) WITH SCREW DRIVER. MOVE RIGHT
COIL GUIDE (017) AND LEFT COIL GUIDE (038) OUT. THEN
SET ROUND SCREW (542).
IF WANT TO SHOOT SHORT LEG STAPLES. LOOSEN ROUND
HEAD SCREW (542) WITH SCREW DRIVER. MOVE RIGHT
COIL GUIDE (017) AND LEFT COIL GUIDE (038) IN. THEN SET
ROUND HEAD SCREW (542).

8
CLINCH ADJUSTMENT
NOTE : DISCONNECT THE AIR SUPPLY
USE ROD(DIA 3 MM) OR 2.5G MM HEXAGON WRENCH KEY.
TURN COLLAR (006) THROUGH WINDOW CLOCKWISE TO
TIGHTEN CLINCH AND COUNTER-CLOCKVIDE TO LOOSEN
CHINCH.
NOTE : REMOVE ADJUDTING TOOL AFTER ADJUSTMENT IS
MADE.
DEPTH ADJUSTMENT
NOTE : DISCONNECT THE AIR SUPPLY
LOOSEN FRONT SCREW (527) WITH 6 MM HEXAGON WRENCH
KEY.
PUSH THE BODY (007) UPAND ADJUST TO DESIRED DEPTH.
WHEN TOP EDGE OF ADJUSTMENT PLATE (019) IS AT ITS
HIGHEST SETTING (NO.4), THE TEETH (021,022) ARE AT THEIR
SHALLOWEST PENETRATION. IF SET AT LOWEST SETTING
(NO.1) THE TEETH (021,022) ARE AT THEIR DEEPEST
PENETRATION.

9
OPERATING THE TOOL
PROTECT YOUR EYES AND EARS. WEAR SAFETY GLASSES WITH SIDE
SHIELDS. WEAR HEARING PROTECTION. EMPLOYERS AND USERS ARE
RESPONSIBLE FOR ENSURING THE USER OR ANYONE NEAR THE TOOL
WEAR THIS SAFETY PROTECTION.
TO PREVENTACCIDENTAL INJURIES : NEVER, PLACE A HAND OR ANY OTHER
PART OF BODY IN STAPLE CLINCHING AREA OR ADJUSTMENT WINDOW.
NEVER POINT TOOL TOWARD ANYONE ELSE. NEVER ENGAGE IN
HORSEPLAY. ALWAYS HANDLE THE TOOL WITH CARE. NEVER PULL
TRIGGER UNLESS TOOL IS IN PLACE OF CARTON.
CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS ON THE
TOOL. THE SAFETY WARNING LABELS ON THE TOOL MUST ALSO BE
REPLACED IF THEYARE NOT LEGIBLE.
ADD A FEW DROPS OF UNOCAL R * 22 OR 3-IN –1 OIL INTO THEAIR INLET.
INSTALLA QUICK CONNECT FITTING TO THE TOOL
REAULATE THE AIR PRESSURE TO OBTAIN 6 KG/Cm2AT THE TOOL
INSERT STAPLES INTO YOUR TOOL FOLLOWING THE INSTRUCTIONS OF
LOADING THE TOOL.
RECONNECT THEAIR HOSE TO THE TOOL
WARNING
WARNING
NOTE

10
GRASP HANDLE WITH ONE HAND. POSITION ON BOX IN LINE WITH THE
DESIRED STAPLE LOCATION. THERE IS A SMALL PROJECTION ON EITHER
SIDE OF THE MAGAZINE SEAT (039) AS AN AID IN LOCATING THE POSITION
OF THE STAPLE.
PRESS TRIGGER (011) MOVE MACHINE TO NEXT STAPLE LOCATION WITH OR
WITHOUT RELEASING TRIGGER.
STRONGEST CLOSURE REQUIRES END STAPLES CLOSE TO END OF BOX.
CHECK PACKING REQUIREMENTS.
CHECK STAPLE CLINCHING IN SAMPLES OF BOX BOARD BEING USED.
ADJUSTMENTS FOR DEPTH OF PENETRATION & TIGHTNESS OF CLINCH ARE
EASY & INSTANTANEOUS, FULLADVANTAGE SHOULD BE TAKEN OF THEM.
CLEANING THE TOOL
DANGER
NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE
TOOL. VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND CAUSE THE
TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS PERSONAL INJURY.
1.DISCONNECT THE AIR SUPPLY FROM THE TOOL.
2.REMOVE TAR BUILDUP WITH KEROSENE #2 FUEL OIL OR DIESEL FUEL.
DO NOT ALLOW SOLVENT TO GET INTO THE CYLINDER OR DAMAGE MAY
OCCUR. DRY OFF THE TOOL COMPLETELY BEOFRE USE.