Sumitomo PARAMAX 9000 Series User manual

These products should be handled, installed, and maintained by trained technicians.
Carefully read the maintenance manual before use.
Oil is removed from these products before shipment. Supply oil according to the
maintenance manual before operation.
A copy of this maintenance manual should be sent to the actual user.
This maintenance manual should be kept by the user for future reference.
PARAMAX®
9000 Series
No.GM2002E-8Maintenance Manual
CAUTION

1
Introduction and Safety
·Read these instructions and all accompanying documents carefully prior to installing, starting, operating, inspecting,
and maintaining this equipment in any region worldwide. The equipment must meet all conditions relating to safety
as noted in this instruction prior to starting and operating. These instructions must always be kept close to this
equipment's operating location or directly with the product.
These instructions contain specific safety markings. Failure to observe and follow the safety precautions marked in
these instructions creates a high risk to equipment or property damage, a high risk to personal safety and/or death.
·
This symbol indicates safety instructions where non-compliance will involve a
high risk to personal safety or loss of life.
This symbol indicates safety instructions where non-compliance will affect
personal safety and can result in the loss of life.
•
Oil is removed from PARAMAX DRIVE before shipment. Supply oil according to the maintenance manual before operation.
•The unit should be operated only within its design and performance specifications; otherwise, injury or damage
to a system may occur.
•Keep hands and all foreign objects from the internal moving parts of the unit; otherwise, injury or damage to a
system may occur.
•Damaged units should be taken off-line and not used for operation until properly repaired.
•Any modifications or alterations of any kind to the unit will void the warranty and all subsequent claims.
•Do not remove the nameplate.
•Transport, installation, plumbing, operation, maintenance, and inspections should be handled by properly
trained technicians; otherwise, injury or damage to the machine may result.
•When the unit is to be used in a system for transport of human beings, a secondary safety device should be
installed to minimize chances of accidents resulting in injury, death, or damage to the system.
•When the unit is used for an elevator, install a safety device on the elevator side to prevent it from falling.
Otherwise, serious injury, death, or damage to the elevator may result.
DANGER
CAUTION
CAUTION
DANGER
!
!
!
!:
:

2
•Each page in this manual is identified with an icon in the upper right corner.
Each icon identifies the relevant product type of the information on the page .
For example, each page in this manual will provide information related to: reducers only, drive units only, or
common information relating to all units.
•Refer to the motor maintenance manual (Cat. No. MM1001E) for the handling of drive unit with a brake .
1. ................................................................................................................................. 3
2. ................................................................................................................................................................... 6
3. ............................................................................................................................................................... 6
4. ............................................................................................................................................................ 7
5. .................................................................................................................... 10
6. ............................................................................................................................................... 15
7. Operation .............................................................................................................................................................. 19
8. ............................................................................................................... 20
9. ................................................................................................................................ 28
10. ................................................................................................................................................. 29
11. ....................................................................................................................................... 31
12. .......................................................................................................................................................... 34
13. ..................................................................................................................... 35
14. ............................................................................................................................................................... 36
Common information
Drive Unit information
Reducer Only information
CONTENTS
C MON
COMMON
Inspection upon delivery
Warranty
Oil fill and drain plug locations
Oil quantity
Construction drawing
Troubleshooting
Disassembly / reassembly
Daily Inspection and Maintenance
Wiring
Coupling with other machines
Installation
Transport
Storage

3
COMMON
1. Inspection upon delivery
Upon delivery of the PARAMAX DRIVE check the following:
There are two types of nameplates. Some typical plates are shown below; refer to the proper one.
(1) The descriptions on the ratng palte conform to your order.
(2) There were no parts damaged during transport.
(3) All bolts and nuts are firmly tightened
If there is any doubt that the unit delivered does not conform to the one ordered, contact the nearest agent, distributor, or
service office.
(1) DRIVE UNIT or REDUCER
(2) Motor
•
Unpack the unit after verifying that it is positioned right side up; otherwise, injury may result.
•
Verify that the unit received is exactly the ordered item. When a different product is installed, injury or damage to
the system may result.
•
Do not remove nameplate.
CAUTION
1-1) How to check the nameplate
!
• When making an inquiry, advise us of MODEL RATIO SERIAL NO.
Type of Drive unit or Reducer
(Refer to page 4.)
Reduction ratio
• Input power and speed
Serial number
Fig.1 Nameplate of Drive unit or Reducer
Fig.2 Nameplate of Motor
• Service factor
• For motor with brake
Brake type
• Motor nomenclature
• For motor with brake
Brake torque
Serial number
•
• Power factor
• IE code
• Motor eciency value
Brake current value
For motor with brake
• Motor capacity
• Motor characteristics
U
4
5
P
0
0
0
0
0
1
R
MODEL
RATIO
INPUT
SERIAL NO.
k W
ｒ/min
JAPAN

4
1-2) Nomenclature
(1) Drive unit or Reducer
COMMON
P P
P PARAMAX
H 9075 D R 3 Y
Refre to Table 5
Number of gear stage
Refer to Table 4
Assembly
Refer to Table 3
Frame size
Housing type
Refer to Table 2
Mounting method
Refer to Table 1
Auxiliary type
Auxiliary type
Refer to Table 9
Nominal reduction
ratio
Slow-speed shaft
type
Refer to Table 8
Slow-speed shaft
arrangement
Refer to Table 6
High-speed shaft
type
Refer to Table 7
High-speed shaft
arrangement
Refer to Table 6
R L K F 35.5
Mounting method
H Horizontal
V Vertical
R Upright Flipped Over
W Upright
Table 1 Table 5 Table 8
Table 9
Table 6
Table 7
Auxiliary type
Y Inch shaft
A Steel fabricated housing
YA
Blank
K
T
F
G
B
FB
Steel fabricated housing + Inch shaft
Solid shaft
Hollow output shaft key type
Hollow output shaft shrink disc type
F
R
L
B
D
Blank
M
J
Y
Ductile iron housing
YF Ductile iron housing + Inch shaft
W Wall mount
Housing type
A Mono-block housing
D
Split housing
Table 2
Assembly
P Parallel shafts
R Right-angle shafts
Table 3
Number of gear stages
1 Single reduction
2
Double reduction
3 Triple reduction
4
Quadruple reduction
Table 4
Backstop
1 Radial fan
1 Radial fan (opposite side)
With motor
With high speed adapter
Hollow input shaft with flange
(right angle shaft only)
1 Radial fan + Backstop
Position of projected high/slow speed shaft
High speed shaft
Right side viewed from high speed shaft
Left side viewed from high speed shaft
Both sides
Solid shaft
Both sides
(Reverse gear arrangement of B's)
Projected high speed shaft of right angle shaft
depends on the position of bevel gear.
Slow speed shaft
Auxiliary type