Sumitomo Y-OP4-U User manual

▽Please read and understand thoroughly the contents of this manual
before use.
▽After reading, keep this manual for future reference.
February 2016
INSTRUCTION MANUAL
FOR
ASSEMBLING
19” Rack Mounted Optical Panel
Y- O P 4 - U
SUMITOMO ELECTRIC INDUSTRIES, LTD.
TOKYO JAPAN
*ETK1545171*
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Safety Precautions － Observe precautions for safe use －
This manual describes items that must be observed for safe use of the closure to avoid injury to
people and damage to property. The meanings of indications and symbols are listed below. Read the
text after understanding the contents of these labels.
Safety precautions for the closure
DANGER
Improper handling and ignoring the
precautions listed in the column on
the right is very likely to cause
serious injury or even death.
WARNING
Improper handling and ignoring the
precautions in the column on the
right may cause injury or even
death.
・ Firmly clamp the panel to prevent it from falling.
・ While working at the high place, be careful not to drop parts
and / or tools in use.
CAUTION
Improper handling and ignoring the
precautions in the column on the
right may cause injury or damage to
equipment and property.
・Take great care when using knives and other sharp objects and
tools.
・When assembling the panel, do not use parts other than those
intended for the product.
REQUEST
Improper handling and ignoring the
precautions in the column on the
right may prevent utilization of the
closure or cause the suspension of
functions.
・For optical fiber, keep an allowable bending radius of R ≧
30mm.
・For splicing, refer to the manual provided with the fusion splicer
to be used.
・For operation such as adding cables to be deployed, some parts
may be replaced, so please consult with sales personnel
beforehand.
List of Tools Required
Item Name Item Name
1 Side cutting pliers 6 Cable cutter
2 Knives 7 Wire clipper
3 Pliers 8 Philips head screw driver
4 Sheath cutter 9 -
5 Tape measure 10 -
!
!
!
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1. Name of the Parts
*Conduct the procedure of 2. and 3. #1 after confirming the installation state of
19” rack.
2. Changing the Introduction Direction of Cable Between the Right
Side and the Left Side
#1 By replacing the fiber duct and cable clamp (with strength member clamp), introduction
direction of the cable is able to be changed between the right side and the left side. (Refer to the
next page for the replacing procedure of the fiber duct and cable clamp.)
* Standard arrangement at the time of factory shipment is shown in left side bellow.
Replacement of cable clamp
(
With stren
g
th member clam
p)
Replacement of fiber duct
Slide
p
anel
Fiber or
g
anizin
g
tra
y
Fiber duct
Cable clamp
(With strength member clamp)
Bracket
Joint (Cover of Fiber duct, accessory)
Standard arrangement at the
time of factory shipment
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3. Mounting the Optical Panel
#1 The mounting position of the panel is selectable by moving the bracket position as shown in
below table below. Refer to the table below and specify the position of the bracket. Fix the bracket
with four screws. Recommended tightening torque is 2.0 N・m.
*The attached pan head screw (M4x10mm) should be used for fixing; otherwise, the body
may be fallen out.
Direction of the
bracket Fixing position of the bracket Projecting length
(mm)
72.8
47.8
22.8
-2.3
-27.3
-52.3
-77.3
Projecting length
Mounting angle position
(19” rack securing position) Optical panel
Front side
Screw
(Ⅰ) To remove the cable clamp, pull up the
tab and slide the cable clamp as shown in
the figure.
(Ⅱ) Slide the cable clamp up to the end and
remove it.
(Ⅲ) When fixing the cable clamp, confirm that
the protrusion of the tab fits in the hole of
the frame.
Cable clamp replacing procedure Cable duct replacing procedure
Fix here
(Ⅰ) While removing the cable duct, pull it upward.
(Ⅱ) To fix the cable duct, insert one side of the protrusion
of the cable duct and then push in the other side into
cable duct fixing part.
Tab
Protrusion
Cable duct fixing part (Frame)
To remove
To fix
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Direction of the
bracket Fixing position of the bracket Projecting length
(mm)
312.5
287.5
237.5
229
229
229
#2 Firmly secure the optical panel to the body of a 19”˝ rack using the attached fixing screws
(M5x12) at two locations for Type 1U and at four locations for Type 2U.
*Recommended tightening torque is 1.0N
・ m.
Note 1) In case of 1U (refer to the figure above)
・In case of EIA standard 19” rack, optical panel is able to be fixed with 2 screws at the
hole of the bracket both side (4 screws in total).
In case of JIS standard 19” rack, optical panel is fixed with one screw at the slit in the
middle of the bracket both side (2 screws in total).
・ To install cable after fixing 19” rack, space more than 2U is required for cable fixing and
cable termination.
Note 2) In case of 2U (figure is abbreviated)
・In case of EIA standard 19” rack, optical panel is able to be fixed with 2 screws at the
hole of the bracket both side (4 screws in total).
In case of JIS standard 19” rack, optical panel is fixed with two screws at the slits in the
middle of the bracket both side (4 screws in total).
(Description of the screw hole of the bracket)
Use this slit in
accordance with
JIS standard
Front side
Projecting length Mounting angle position
(19” rack securing position)
Use this hole in
accordance with
EIA standard
Mounting angle position Fix with attached fixing
screw
Optical panel
Convexity length at front side
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50mm
Fiber protection tube (internal dia. 2.5mm)
・ To install cable after fixing 19” rack, space more than 1U is required for cable fixing and
cable termination.
4. Cable Preparation
#1 Ring cut and remove the outer sheath, then expose Loose tube and strength member as
shown in below figure.
*In case of fixing the strength member in horizontal direction, 1800mm or more is
enough for removing the outer sheath.
#2 Cut the strength member 50mm from the sheath ring cut. Cut and remove the jacket of the
strength member at length of 15mm from the end of the strength member. Cut and remove the
loose tube 40 mm from the ring cut of the cable sheath. In case of jelly filled, clean the jelly off the
fiber. Slide the protection tube (internal dia.2.5mm) over fibers and loose tube.
#3 Secure the cable on cable clamp as shown below.
Cable dia. Torque for securing strength
member
Under 15mm 1.0N・m
Note 1) Tightening over the torque determined shall cause the breakage of threaded hole.
Note 2) In case of non-metallic strength member, secure the strength member with optional
TM spacer.
Note 3) Take care not to pinch or hook fibers.
Secure with 2 cable ties
Insert Strength member into
the hole of strength member
clamp
Remove outer sheath and wrapping1900mm or more
Cutting end of the cable
Ring cut
Ring cut
Strength member
Fiber
Remain 40mm loose tube
Jacket of strength member
15mm
10mm
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5. Installation of Ribbon Fiber
5.1 In case installation with cable clamp
#1 Insert ribbon fiber in the fiber duct and rout them to the tray. After routing, cover the fiber guide
with 5 joint (cover of fiber duct, accessory).
*Refer to 5.3 for the procedure of fixing the cover on fiber duct.
5.2 In case of installation without cable clamp
#1 Attach fiber guide to the frame of optical panel, and rout fiber through fiber guide and fiber duct
as shown in below figure. After routing, cover the fiber guide with 5 joint (cover of fiber duct,
accessory).
*Refer to 5.3 for the procedure of fixing the cover on fiber duct.
Note) Except for fibers in fiber duct, keep the bending radius more than 30mm.
Fiber protection tube
Cable clamp
Cable
Fiber duct
Fiber organizing tray
Attach fiber guide
Joint
Joint
Fiber protection tube
Fiber duct
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5.3 Attaching and removing the joint ( cover of fiber guide)
#1 For attaching the joint, conduct the procedure shown in below picture.
#2 For removing the joint, conduct the procedure that follows vise versa.
*When removing and attaching the joint, take care of the fibers in the fiber duct.
6. Fiber Splicing
6.1 In case of U type
#1Install fibers in the fiber organizing tray, 12 fibers of outer line and single core fiber cord (12
single fibers) shall be stored in each tray. Secure the fibers of outer line in tray entry with fiber
protection tube .
#2 Splice fibers by fusion splice or mechanical splice and store the excess fibers in the tray.
②Hold the side wall of
fiber duct and pull to the
direction shown in the
arrow.
Joint
Portion A
③Insert the another
portion A into the side
wall of fiber guide.
Capacity：
20c (five 4f-ribbon) / tray
12c (single fiber) / tray
Fiber protection sleeve for
fusion splice or mechanical
splice Fiber organizing
tray
Bare fiber
*Carefully not to twist fibers.
Entry of the tray
①Hold jointing part of the joint
and insert portion A into the hole
of both side wall of fiber duct.
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7. Termination of Secondary Side cord
7.1 Without front cord support, front panel (option)
#1 Bundle the secondary side cord and secure to the frame of 19” rack.
* For example divide cords in left and right, then secure at the left and right side of the frame.
7.2 With front cord support, front panel (option)
#1 Lead out the secondary side cord from the optical panel as shown in the figure.
Velcro tape
Lead out cords through cord guide
Secure the cord with velcro
tape
Front cord support, front panel
(option)
* Take care not to pinch
fibers while closing the
tray cover.
<Bad example>
Pinching fiber!
To the frame of 19” rack
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ANNEX 1 Installation of Optional Accessories
1. Fixing the Parts for New cable Installation
*Cable clamp (with strength member clamp is assembled as shown in the figure at the factory.
In case of using more than two cable clamp, optional cable clamp kit (for multiple cable) is
required.
In case of installation from back side of the optical panel, optional cable clamp kit (for back side)
is required.
1.1 Assembly of additional cable clamp mount and cable clamp stacking
bracket
1.1.1 In case of horizontal direction <1U>
#1 Assemble the additional cable clamp mount with two pan head screw M4×6mm as shown in figure
bellow.
1.1.2 In case of horizontal direction <2U>
#1 Assemble the additional cable clamp stacking bracket with one pan head screw M4×6mm as
shown in figure bellow.
Additional cable clamp
mount
Cable clamp
Assemble with 2 pan head screw M4×6mm
(from back side)
Cable clamp
【Rear view】
Assemble on the side of the panel with
pan head screw M4×6
Cable clamp stacking
bracket
【Side view】
【Top view】
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1.2 Assbmbly of the cable clamp bracket for back side
1.2.1 In case of horizontal mounting at backside
#1 Assemble the cable clamp bracket for backside with two pan head screw M4×6mm as shown in
figure bellow.
1.2.2 In case of vertical mounting at backside
#1 Assemble the cable clamp bracket for backside with two pan head screw M4×6mm as shown in
figure bellow.
【Rear view】
Attach fiber guide
Cable clamp Cable clamp bracket
for backside
Assemble with two pan head screw M4×6mm
【Rear view】
Attach fiber guide
Assemble with two pan head screw M4×6mm
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1.3 Assembly of earth plate (for grounding)
#1 Remove the square nut of cable clamp (plastic) and replace it with earth plate.
1.4 Assembly of front cord support / front panel
#1 Insert the front cord support / front panel from the front side of the panel to inside (slide panel)
as shown in below figure.
*screw is not necessary.
#2 Assemble the front cover on the front cord support / front panel as shown in bellow figure.
END
Front cord support / front panel
Direction for assembling
Slide panel
Front cord support / front panel
Direction for assembling
Push the both side of the front cover gently and insert
the pin at both side into the hole of the front cord
support / front panel.
*Above figure shows in case of 1U optical panel, however procedure for 2Uis the same.
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