Sunrise Medical Quickie P-220 Installation and operation manual

Quickie®P-220
P-222SE
Integrated C.G. Tilt
User
Instruction
Manual &
Warranty
SUPPLIER:
THIS MANUAL MUST BE
GIVEN TO THE RIDER OF
THIS WHEELCHAIR.
RIDER:
BEFORE USING THIS
WHEELCHAIR READ THIS
ENTIRE MANUAL AND SAVE
FOR FUTURE REFERENCE.
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930478 Rev. A
II. Table of Contents 3
I. Introduction Note
930478 Rev. A
2
I. INTRODUCTION NOTE............................................................................. 2
II. TABLE OF CONTENTS.............................................................................. 3
III. YOUR CHAIR AND ITS PARTS .................................................................. 4
IV. WARNINGS........................................................................................... 6
A. S lid Seat Back ................................................................................. 6
B. Driving............................................................................................. 6
C. Tilting ............................................................................................. 6
D. Changes & Adjustments ...................................................................... 6
V. SET UP, ADJUSTMENT & USE................................................................... 7
A. Battery Rem val................................................................................ 7
B. S lid Seat Back & Lateral Th racic Supp rts .......................................... 8
C. Headrest .......................................................................................... 8
D. F am Back........................................................................................ 9
E. Seat Tilt Adjustments & Drive L ck- ut................................................. 9
F. Seat Depth ....................................................................................... 9
G. Backrest........................................................................................... 10
H. Seat Height Adjustment...................................................................... 10
I. TM40 Single r Dual Switch Actuat r C ntr ller...................................... 10
J. Check-Out......................................................................................... 11
VI. OPERATING GUIDE ................................................................................ 12
A. T ggle Switch Activati n .................................................................... 12
B. Single Switch Activati n..................................................................... 12
C. Integral J ystick Activati n ................................................................ 12
D. Rem te J ystick Activati n ................................................................. 12
E. Specialty Drive C ntr ls ...................................................................... 12
VII. MAINTENANCE & TROUBLESHOOTING TIPS ............................................... 13
A. Maintenance ..................................................................................... 13
B. Tr ublesh ting Tips .......................................................................... 13
VIII. WIRING DIAGRAMS ............................................................................... 14
IX. SUNRISE LIMITED WARRANTY................................................................. 16
QUICKIE P- 0/P- SE INTEGRATED C.G. TILT
USER INSTRUCTION MANUAL SUPPLEMENT
NOTE: This supplement c ntains inf rmati n n the perati n and adjustments f r the
Integrated C.G.Tilt System f a Quickie P-220/P-222SE wheelchair ONLY. Please refer t
the Quickie P-220/P-222SE User Instructi n Manual f r additi nal n tices; EMI inf r-
mati n; warnings; tips f r attendants; set-up, adjustment and use inf rmati n; perat-
ing guide; battery and maintenance inf rmati n; wiring diagrams and warranty inf r-
mati n regarding the Quickie P-220/P-222SE.
Sunrise Medical
Customer Service Department
7477 East Dry Creek Parkway
Longmont, Colorado 80503
(303) 18-4500 or [phone]
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930478 Rev. A
III. Your Chair & Its Parts 5
Joystick– P- 0
Standard - integral (right-hand r
left-hand m unt)
Opti n - rem te (left-hand r
right-hand m unt)
Opti n - swing-away retractable
j ystick
Joystick– P- SE
Standard - rem te (left-hand r
right-hand m unt
Opti n - swing-away retractable
j ystick
Batteries
(2 batteries required t perate chair)
Opti n - GP 24 deep cycle gel,
Opti n - 22 NF deep cycle gel
Battery Charger
Standard - ff b ard (Lester)
Seat Frame Dimensions
Seat Frame width: standard - 14"-
20"
Seat depth: 14"-20" adjustable
S lid seat back
Aluminum seat pan
Opti nal cushi ns: Jay Cushi ns
CG Tilt
0° - 50°
3° - 53°
Backrest
Standard - N n-f lding: 15" - 20"
Straight Backp st - standard
Footrest
Standard - Swing-away with angle-
adjustable f tplates
and heel l ps.
Opti n - elevating legrests
and multip siti n
Armrests
Standard - dual p st flip back
Opti n - height-adjustable dual
p st r single p st with desk r
full length waterfall pads r stan-
dard armpads
Swing-Away Lateral Thoracic Supports
Opti n - Curved
Opti n - Straight
Headrest
Standard - 8" x 5" r 7" x 4.5"
headrest pad
All features may n t be available with
s me chair setups r in c njuncti n with
an ther chair feature. Please
c nsult y ur supplier f r m re
inf rmati n. Y ur auth rized supplier can
als pr vide y u with m re
inf rmati n n access ries.
III. Your Chair & Its Parts
930478 Rev. A
Quickie P-220/P-222SE Integrated C.G. Tilt
4
1. Push Handle
2. Dual P st, Height-Adjustable
Armrest ( pti nal)
3. Rem te J ystick
( pti nal– P-220;
standard– P-222 SE)
4. Swing-Away F trest Hanger
5. F trest Release Lever
6. Angle-Adjustable F tplate
7. Backrest
8. Headrest
9. Seat Pan with pti nal cushi n
1
2
8
10
7
9
6
4
5
3
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930478 Rev. A
V. Set-up, Adjustment & Use 7
TOOLS YOU WILL NEED
1. Basic Tool Kit:
T set up, adjust and maintain y ur chair y u will need
the f ll wing t ls:
• 5/32" Allen wrench
• 3/16" Allen wrench
• 5/16" Allen wrench
• 9/16" b x and pen-end wrench
• 1/2" b x and pen-end wrench
• Phillips screwdriver #1
• Standard sl t screwdriver
NOTE– Setting the wheelchair n a flat surface, such
as a table r a w rkbench, helps make these
pr cedures easier.
A. BATTERY REMOVAL
T rem ve the batteries f r transp rting r servicing:
Remove Batteries
a. Rem ve seat and main frame fr m p wer drive
unit using quick-release levers (C).
b. Lift battery c mpartment lid (E) ff f p wer
drive unit.
c. Prevent the p wer drive unit fr m tipping f r-
ward by placing a s lid bject underneath the
fr nt f the p wer drive unit.
d. Disc nnect battery leads fr m p wer harness.
e. Lift rear m st battery ut using the battery
straps (F).
f. Pull the fr nt battery rearward, disc nnect it,
and rem ve it using the battery straps.
Batteries may weigh up to 55 lbs. ( 5 kg).
Care must be taken to avoid injury when lifting.
IV. Warnings
930478 Rev. A
6
A. SOLID SEAT BACK
Do not use the Solid Seat Back to push or lift the wheelchair. Improper use
may cause the back to unexpectedly detach from the wheelchair.
B. DRIVING
You should drive your chair with the tilt at the minimum angle.
C. TILTING
To prevent damage and personal injury, avoid tilting near objects such as
walls, tables or chairs.
T av id injury, ensure ther pe ple, especially children, are clear f the system.
If using a swing-away abduct r, be sure n t t tilt with the abduct r swung away.
Otherwise, the abduct r may c llide with the tilt actuat r when returning t the
untilted p siti n.
D. CHANGES & ADJUSTMENTS
Never use non-Quickie parts or make changes to your chair unless authorized
by Sunrise. (Doing so will void the warranty and may create a safety hazard.)
1. If y u m dify r adjust this chair it may increase the risk f fall r tip- ver.
2. M dificati ns unauth rized by Sunrise c nstitutes remanufacturing f the
wheelchair. This v ids the warranty. The rider then assumes all future liability
f r the wheelchair.
CE
F
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930478 Rev. A
V. Set-up, Adjustment & Use 9
D. FOAM BACK
Secure the f am and c ver t the shell.
T secure the back f am and c ver n the S lid Seat Back, slide the t p edge
f the c ver ver the t p lip f the shell. Press the back in place against the
shell.
E. SEAT TILT ADJUSTMENTS & DRIVE LOCK-OUT
1. Maximum Tilt Angle
Maximum tilt angle can be adjusted t a limit f 50°.
a) Rem ve access c ver n the actuat r h using.
b) P siti n the m st f rward switch such that the actuat r shuts d wn when
the desired maximum tilt is achieved.
c) Tighten the switch t the track, and replace the c ver n the actuat r
h using.
. Drive Lock-out Angle
The drive l ck- ut angle is adjustable.
a) Tilt the seat back at least 15°-20°.
b) Rem ve the access c ver n the actuat r.
c) Adjust the middle limit switch until the desired l ck- ut p siti n is
achieved.
d) Replace the access c ver n the actuat r h using.
NOTE– The drive l ck- ut sh uld be set such that the chair cann t be driven with the
seat tilted t an angle f greater than 15°.
F. SEAT DEPTH
The seat depth can be adjusted in ne inch increments.
1. Seat Frame Depth Adjustment
a) T adjust, rem ve the tw b lts (C & D p. 10) fr m each side f the backrest
piv t plate.
b) Rep siti n the backrest t the desired p siti n.
N te: Substitute B lt (D) with rear back rest piv t plate b lt (C) f r 18" seat
depth.
c) Replace and retighten b lts n each side f the backrest piv t plate.
V. Set-up, Adjustment & Use
930478 Rev. A
8
B. SOLID SEAT BACK & LATERAL THORACIC SUPPORTS
1. T adjust the height f the lateral supp rt
m unt, l sen the adjustment screw until the
receiver slides freely n the back p sts. Tighten
the adjustment screw when the pr per height is
determined.
2. Assess and fit the lateral th racic supp rts.
Assess client f r pr per p siti ning f the later-
al th racic supp rts. Each supp rt is indepen-
dent and may be adjusted f r y ur client’s clini-
cal need.
A minimum of 1" ( .5 cm) of clearance should
exist between the top of the lateral support
and the user’s arm pit.
a) T adjust the height, angle r width f the
lateral th racic supp rt pads, l sen the t p
b lts and slide t c rrect width. Tighten b lt
t b lt plate. If m re adjustment is neces-
sary, l sen the internally m unted b lts,
and slide in the track t the desired height
and width. The angle is btained by tilting
the bracket as needed. Tighten the b lts.
b) T adjust the depth f the lateral th racic
pads, turn the middle bracket s that the
sl ts are n side. Adjust t desired depth. Re-
tighten the b lts.
C. HEADREST
1. M unting a headrest.
The S lid Seat Back has a headrest plate
m unted t it. Care sh uld be taken t use the
pr per screw length when m unting.
2. T p siti n the headrest use the d uble clamp
and the c llar clamp (B,C,D) t btain the
pr per height and distance. F r clamp B use a
3/32 Allen set screw (A) and a 3/16 Allen cap
screw. Clamp B p siti ns the headrest f rward
and aft. H wever, due t the vertical m vement
f this adjustment, c llar clamp D will have t
be m ved in c njuncti n.
3. Retighten b th the 3/16 Allen and the set screws
(A) with a 3/32 Allen wrench.
A
AB
B
C
D
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930478 Rev. A
V. Set-up, Adjustment & Use 11
V. Set-up, Adjustment & Use
930478 Rev. A
10
J. CHECK-OUT
Once the tilt assembly is adjusted, it sh uld actuate sm thly and easily.
All access ries sh uld als perf rm sm thly.
1. Verify seat can achieve full tilt and will return t neutral.
2. Verify the m t r cuts ut nce the neutral p siti n is reached.
3. Verify n debris is interfering with the glide bearings.
4. Verify all hardware is securely tightened.
5. Verify that the drive l ck- ut switch is p siti ned t prevent driving if the
system is tilted t an angle f greater than 15°.
If the actuator stop switches are not properly adjusted, the actuator will cur-
rent limit or “stall” at the end of the stroke. Repeated “stall” conditions will
shorten the life of the actuator.
QTRONIX Power Module
E
A
B
D
F
H
G
Stereo Jack
G. BACKREST
A backrest angle adjustment is standard.
1. Adjustment on Seat Frame
a) Rem ve the fr nt securing b lt (C) n the side
f the backrest hinge plate.
b) L sen the l wer rear b lt (D)
c) Set at desired angle. There are f ur h les (in 4º
increments) t ch se fr m.
d) Reinstall the fr nt b lt and tighten b th b lts
securely.
H. SEAT HEIGHT ADJUSTMENT
The fr nt seat height can be adjusted fr m 19.75" t
21.75" in 1" increments. Adjust fr nt seat frame p sts
(X) up r d wn t desired height.
The rear seat height can be adjusted t change the
seat angle relative t the fr nt seat height. The c m-
p nents t change rear seat height are include with
each P-220/P-222 SE. Installing 2 each f part number
540176 will elevate the rear 1" fr m standard.
Installing 2 each f part number 540177 will elevate
the rear 2". It is rec mmended that a qualified dealer
pr vide this service if desired.
I. TM40 SINGLE OR DUAL SWITCH ACTUATOR
CONTROLLER
(Refer t diagram n next page)
The TM40 actuat r c ntr ller can be used t activate
the tilt mechanism with either single r dual switch
c ntr ls.
1. Plug limit switch harness assembly (A) int
TM40 limit switch jack (B).
2. Plug single switch int TM40 single switch jack
(D) OR plug dual switch (E) int TM40 dual
switch jack (F).
3. Plug TM40 int the QTRONIX P wer M dule (G).
4. Use mating plugs (H) t c nnect the TM40 t
the tilt actuat r.
X
CD
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930478 Rev. A
VII. Maintenance & Troubleshooting Tips 13
VI. Operating Guide
930478 Rev. A
12
A. MAINTENANCE
Y u sh uld check the items n this chart at the indicated intervals. If any f the items
are l se, w rn, bent r dist rted, immediately have them checked and/ r repaired by
y ur auth rized Sunrise supplier. Frequent maintenance and servicing will impr ve per-
f rmance and extend wheelchair life.
NOTE– Check weekly, and use a clean, dry cl th r c mpressed air as needed t keep
glide bearings free f debris.
B. TROUBLESHOOTING TIPS
If y u sh uld n tice y ur C.G. Tilt system binding up, n t running in a sm th fash-
i n, r emitting an unusual n ise during use, a f reign matter may have c me int
c ntact with the glide bearings. If this ccurs, use a clean, dry cl th r c mpressed air
t clear r, if needed, please see y ur auth rized Sunrise supplier.
If y ur tilt system will n t functi n, check t ensure the tilt l ck- ut sens r is seated
pr perly in its m unt. The wires sh uld lead ut f the sens r t ward the fr nt f the
chair.
Charge Batteries
Check tires for proper inflation level
Glide bearings free of debris
Check batteries for proper electrolyte level (wet cell only)
Check plugs and connectors for proper connections
Check all moving parts for wear
Inspect all nuts, bolts and fasteners for looseness or wear
Inspect upholstery for wear
Remove and inspect motor brushes
Servicing by authorized Supplier
CHECK...
✓✓
✓
✓✓✓
✓
✓
✓✓
Quarterly
Annually
Monthly
Weekly
Daily
Check front mount bolts for looseness
Check actuator limit switch position
Check front mount for excessive wear
✓
✓✓
TO OPERATE THE C.G. TILT
A. TOGGLE SWITCH ACTIVATION
1. T perate, push the t ggle switch (A) f rward
(t tilt back) r pull t ggle backward (t return
t neutral) until tilted int the desired p si-
ti n.
2. The t ggle switch will return t neutral when
released and the seating system will st p m ving.
B. SINGLE SWITCH ACTIVATION
1. Depress and h ld single switch t tilt
back int the desired p siti n.
2. Depress and h ld single switch t return t
neutral until tilted int the desired p siti n.
C. INTEGRAL JOYSTICK ACTIVATION (OPTIONAL)
Fr m the “ ff” p siti n:
1. Push the n/ ff butt n (A) nce t turn the
chair n.
2. Push either tilt butt n (B r C) t activate tilt
m de.
3. Push f rward n j ystick (D) t tilt back.
4. Pull backward n j ystick (D) t tilt f rward.
5. Push either tilt butt n (B r C) t deactivate
and resume drive m de.
D. REMOTE JOYSTICK ACTIVATION (OPTIONAL)
Fr m the “ ff” p siti n
1. Push the n/ ff m de select t ggle switch (A)
d wn nce t turn the chair “ n”.
2. Push the n/ ff m de select t ggle switch (A)
up twice t m ve index t tilt m de (n ted by
tw (2) actuat r lights (B)).
3. Push the j ystick (C) f rward t tilt backward r
backward t tilt f rward.
4. Push the n/ ff m de select t ggle switch (A)
up nce t return t drive m de.
E. SPECIALTY DRIVE CONTROLS (OPTIONAL)
Please refer t y ur QTRONIX USCM User Instructi n
Manual.
CAUTION– The p wer base drive l ck- ut feature will
activate and the chair cann t be driven if
the seating system is tilted m re than 20°.
AB
C
D
A
B
C
A
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930478 Rev. A
VIII. Wiring Diagrams 15
VIII. Wiring Diagrams
930478 Rev. A
14
TM40 ACTUATOR CONTROLLER (Independent switch control and Remote Joystick)
TM40 ACTUATOR CONTROLLER (Independent switch control and Integral Joystick)
ALM ACTUATOR CONTROLLER (Through drive control– Remote Joystick)
ALM ACTUATOR CONTROLLER (Through drive control– Integral Joystick)
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IX. Sunrise Limited Warranty
930478 Rev. A
16
FOR THREE (3) YEARS:
We warrant the C.G. p wer tilt seating system seat frame, sub-base frame, actuat r and
structural c mp nents f this wheelchair against defects in materials and w rkmanship
f r three (3) years fr m the date f first c nsumer purchase.
FOR TWO ( ) YEARS:
We warrant the ALM (Actuat r Lights M dule) actuat r c ntr ller f r tw (2) years
fr m the date f first c nsumer purchase.
FOR ONE (1) YEAR:
We warrant ther electr nic c mp nents such as the single switch actuat r c ntr ller
f r ne (1) year fr m the date f first c nsumer purchase.
ADDITIONAL WARRANTY:
We warrant all ther riginal c mp nents (such as uph lstery, plastic, rubber parts and
painted surfaces) f r three (3) m nths fr m the date f first c nsumer purchase.
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Sunrise Medical
7477 East Dry Creek Parkway • L ngm nt, C l rad • 80503 USA
[phone]
In Canada [phone]
© 2002, Sunrise Medical 5.02
930478 Rev A
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