Sunstream FL10 Instruction manual

Sunstream FloatLift
Powerpack Shelf kit
Assembly and Installation Instructions
www.floatlift.com
FA-PPS10
99-000007-31-ii
Copyright Sunstream Corporation 2003 – All Rights Reserved 10/22/09 R(A-02)

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Table of Contents
Tools Needed/Recommended ..…………………………………………………...…..…. 2
Disclaimer of Liability……………………………………………..……………….…………. 2
Parts …………………………………………………………………………..……………. .…. 3
Assembly Instructions ………………………………………………………………….. 4-13
Important Installation Instruction …...……….…………………….…………………...…14
Important Safety Instructions…………………………………………..…….……….……15
Use and Maintenance Tips…………………………………………………...…………… 15
Warranty…………………………………………………………………………..………….. 16
Tools Needed/Recommended
A. Socket Wrench with 9/16”, ¾” Socket
B. 9/16”, 5/8”, ¾” Wrench
C. 3/8”, 7/16”, 9/16” Nut Driver
D. Pliers
E. Crescent Wrench (Adjustable Wrench)
F. Drill
G. 2”, 2 1/2” Hole Saw
H. 3/8” Drill Bit
I. ¾” Countersink
Disclaimer of Liability
If you are not an authorized Sunstream Dealer and are not a reasonably skilled mechanic,
please contact Sunstream so that we can refer you to a local dealer who can skillfully and
safely perform the assembly and installation of this Sunstream product.
It is the potential installer and/or assembler’s responsibility to determine whether he or she has
the necessary skills, knowledge, and tools to properly and safely assemble and/or install the
Sunstream product described herein. Improper assembly and/or installation may cause the
product to function improperly or not to function. Improper assembly and/or installation may
additionally cause a risk to personal safety or property. If the assembler and/or installer is
confused or has questions or concerns about a particular assembly or installation, he or she
should contact his or her dealer or Sunstream before proceeding further. The information
contained in these instructions does not constitute a warranty or guarantee of any kind.
This shelf kit will generally be used when the lift is to be attached to a mooring buoy system.
SUNSTREAM DOES NOT WARRANT THE MOORING SYSTEM TO WHICH THE LIFT IS ATTACHED AND
HAS NO EXPERTISE IN DETERMINING THE SUITABLITY OF SUCH SYSTEMS FOR USE WITH THE
FLOATLIFT. SUNSTREAM IS NOT RESPONSIBLE FOR DAMAGES, INCLUDING INCIDENTAL OR
CONSEQUENTIAL DAMAGES, DUE TO MOORING SYSTEM FAILURE. THE MOORING SYSTEM
SHOULD NOT ALLOW FORCES OF GREATER THAN 1/3rd THE TOTAL WEIGHT OF BOAT AND LIFT TO
BE EXERTED UPON THE LIFT. Sunstream may, at the dealer or customers’ request, deliver and
install a mooring pendant with this kit. The determination of pendant compatibility with the
end-user’s mooring system is solely the end-user’s responsibility.

Parts1
1X 99-000007-31 MOORING CONVERSION KIT
Assembly Instructions
!NOTE Grease Pins with Marine Grease and apply anti-seize compound to all bolt threads
before installing.
!CAUTION Only skilled individuals with proper tools should assemble the Mooring Mount
System. Improper assembly may lead to product failure and substantial property damage
and/or personal injury.
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1Parts supplied may be slightly different from those shown.

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N/A
Note:
Repeat with other box
DO NOT TIGHTEN
5

6

!NOTE Secure
Powerpack: Damage due to
substantial water intrusion or
submergence is not
warranted. Tighten all bolts.
7
Hydraulic Lines
From either cylinder set

Hydraulic Lines
From either cylinder set
ROUTE HOSES THROUGH HOLE
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ATTACH 19-000001-62 CLIPS
HERE AND OTHER SIDE &
SECURE.
9

RED HEAT SHRINK MUST
GO ON POSITIVE SIDE.
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!WARNING Failure to
adequately cover
exposed wires may
cause a safety hazard
and/or lift malfunction.
Important Installation Instructions
These instructions provide basic information about how to secure the FloatLift to a mooring buoy
using Sunstream’s mooring buoy kit. Adhering to these instructions, however, provides no
guarantee that the installation will be safe and secure. The FloatLift user must also consider site-
specific facts such as wave, wind, and current action and storm potential in his/her analysis of the
installation site and method.
!WARNING
• The end user must be aware of the conditions the product will/may be subjected to at the proposed
location. Excessive wave action or wind may cause unwarranted damage to the product.
• Treat you’re mooring buoy mount and FloatLift as you would treat a similarly situated boat for
moorage purposes. Check cables, lines and other moorage connections frequently, especially if
connections will be subject to stresses such as those caused by water fluctuation or currents.
• Ensure that the mooring mount is situated in a manner that will avoid damage to your boat or other
property. Confirm that no part of the mount system contacts your boat. Confirm that the mooring
mount, your boat, or the Lift will not strike any nearby object in the case of wave action. Install
fenders or other padding as required.
• To avoid unwarranted product wear and tear, secure the lift so that the floats or other parts of the lift
do not strike or rub against the mooring mount or other structures and/or adequately pad points
where such contact may occur.
• Refer to the safety instructions, maintenance tips, and other sections of this manual for additional
information.
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Important Safety Instructions
If you have any questions, please call your dealer, or Sunstream at [phone]
Save These Instructions
Your safety and the safety of others is very important. Proper use of the information in this manual will
help avoid potential hazards that could cause damage to property and/or personal injury. It is not
possible, however, to identify and warn users of all hazards associated with the assembly, installation,
operation, and maintenance of the mooring mount and FloatLift. You must use your own good
judgment. The information will be presented in a variety of forms, including Safety Labels, Safety
Messages, and Instructions. Safety Labels should be located on the FloatLift and/or its accessories
giving capacity and overload warnings – if the labels are missing, call Sunstream immediately so the
labels can be provided.
HAZARDOUS ACTIVITY DANGER PREVENTION
Overloading mooring mount
beyond its stated maximum safe
capacity.
The mount may break,
causing the lift and boat to
float free from the mooring
site.
Do not overload the mooring mount. Take all
materials into account when determining weight
including people, fuel, and water.
Using the mooring mount
where wave action and/or other
forces will be excessive.
The mount may break,
causing the lift and boat to
float free from the mooring
site.
The mooring mount is designed for use in calm
waters. Do not use the mooring mount in a
location where the mount may be subjected to
excessive wave action or other forces such as
currents or wind.
Swimming around or allowing
others to swim around Lift. The swimmer may become
entangled by the cables or
strike the structure.
Do not swim or allow others to swim around the
Lift.
Positioning Lift where it is a
navigation hazard Positioning the Lift where it
presents a navigational
hazard to other watercraft
may cause other watercraft
to collide with the Lift.
Do not install lift in navigation lanes or in other
locations where there is a risk of collision.
Sufficiently mark the Lift with reflectors or lights.
Use and Maintenance Tips
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• Inspect and replace zincs if necessary. If any Sunstream Product is used in salt or brackish water,
the Purchaser agrees that proper maintenance requires that the Purchaser shall attach, maintain, and
regularly check sacrificial anodes, also known as “zincs”, to the Product to prevent electrolysis and
that failure to attach and maintain the zincs constitutes “abuse”.*
• Normal maintenance requires an annual inspection of the Product, including bolts, pins, hydraulics,
pump, electronics, and structural welds by a Sunstream employee or Sunstream dealer and failure to
undertake such maintenance may constitute “abuse.” If the lift is used in salt water or other
patently adverse environments, normal maintenance my require additional, more rigorous
inspections.
• Be sure to prevent rainwater from accumulating in your boat if you plan to leave it on the lift for
long-term storage. Rainwater accumulating in your bilge can quickly increase your gross weight
over the lift capacity.
• If your waterway freezes during the winter, you will need to remove the mooring mount, as it will
be damaged by ice flow.
Maintenance and Off-Season Suggestions

WARRANTY: Sunstream Corporation (“Company”) warrants its Products for non-commercial and/or non-governmental use for a
period of three (3)* years, in both fresh and salt water, to the original Purchaser (“Purchaser”) against manufacturing defects in all
Product materials and workmanship beginning from date of purchase of the Product from Company** under the following terms and
conditions:
NOTICE REQUIREMENTS AND REMEDIES: If the Purchaser discovers a defect, the Company, or its authorized Company dealer or agent,
will, at the Company’s option: (1) repair the Product, (2) replace the defective part, or (3) refund the purchase price of the Product upon
confirmation by Company that the Product is defective, provided that the Company receives notice of the defect from the Purchaser or Company
dealer before the warranty period lapses. Product changes caused by age or environment (such as marine growth or heat) shall not constitute a
defect. Confirmation of the defect shall require that reasonable proof of the defect be provided by Purchaser to Company or Company dealer, and
may include that the Product or part be returned to Company for inspection at Purchaser’s initial expense. This warranty shall not apply if
Company receives notification after the before-stated deadline, regardless of when the defect occurred or was discovered, and regardless of the
reason for the delay in notification. “Notification” shall be deemed to have occurred when the Purchaser or Company dealer sends written notice
to Company by fax or by e-mail and when receipt is confirmed by Company’s response.
EXCLUSIONS: This warranty does not apply to damages caused by or due to: (1) accident (including, without limitation, collision, fire, flood,
wind, ice or any other natural disaster or acts of God), abuse, misuse, overloading, out of level or improper boat loading (i.e.: not fully on, too far
on, or crooked on lift), or (2) faulty assembly or installation if such assembly or installation was not performed by a Company employee or
Company dealer. Company is not responsible for determining the weight or dimensions of Purchaser’s boat, and Purchaser is advised that
published boat specifications are often inaccurate. This warranty is void if the Product has been modified without the permission of the Company
or if any Company serial number has been removed or defaced. Normal maintenance requires an annual inspection of the Product by a Company
employee or Company dealer, including bolts, pins, hydraulics, pump, electronics, and welds and failure to undertake such maintenance may
constitute “abuse.” Lift components’ fluid level and condition, including battery water and acid, SunFluid and strainer cleaning are maintenance
items and are not covered by this warranty. Zincs, ropes, batteries, cosmetic concerns and custom coatings are not covered by this warranty.
Batteries supplied by Company that are maintained in top operating condition by Purchaser are warranted for a period of one (1) year. Underwater
light systems and the DockJock are not warranted for use in brackish or salt water. This warranty does not void or alter any rights the Purchaser
may have against dealers or suppliers of component parts.
SALT WATER REQUIREMENTS AND EXCLUSIONS: If any Company Product is used in brackish or salt water, the Purchaser agrees that
proper maintenance requires that the Purchaser shall attach to the product, maintain and regularly check sacrificial anodes, also known as “zincs,”
in order to prevent electrolysis from damaging the lift metals, and that failure to attach and maintain the zincs constitutes “abuse.” *** Underwater
light systems and the Dock Jock™ personal watercraft lifts are not warranted for brackish or salt water use regardless of zinc use.*
INTERNATIONAL WARRANTY: The Purchaser agrees that if the Product leaves the borders of the United States of America, Puerto Rico or
Canada, replacement parts shall be shipped with the dealer’s next container order. International dealers have the option of using parts from
stocked product if possible to expedite response. Purchaser has the option to pay for expedited freight if desired.
LIMITATIONS: Except as expressly stated herein, there are no warranties, expressed or implied, by operation of law or otherwise, of the Product
furnished under this Agreement. Seller disclaims any implied warranty of merchantability or fitness for a particular purpose. The sole remedy for
liability of any kind shall be limited to the remedies provided in this warranty and shall in no event include any incidental, indirect, special or
consequential damages or loss of use, revenue or profit. State law may override the above exceptions or limitations.
*Fresh water applications for underwater light systems and the Dock Jock™winch and strap are warranted for one (1) year; salt water
applications are not warranted for these Products.
**If the Product is purchased from a Company dealer, the warranty term begins upon the date the Product is sold to the end Purchaser or three (3)
months from the date the Product is shipped from Company, whichever occurs first.
***Under normal conditions, zincs should last at least one (1) year. If Purchaser observes that the zincs are deteriorating in a shorter time period,
an external current could be entering the system and the Purchaser must find the source of this current and stop it, or change zincs more
frequently.
Sunstream Corporation
22149 68th Avenue South
Kent, WA 98032
USA
Web Site: www.sunstreamcorp.com E-mail: [email protected]
Phone: [phone] Fax: [phone]
Warranty
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